Van theorie naar de praktijk: 5 stappen naar RoHS certificatie

Van theorie naar de praktijk: 5 stappen naar RoHS certificatie Drs. Ing. Gordon Biezeveld Compliance manager Centraal Europa UL International (Netherlands) b.v.

RoHS – Wetgeving & praktijk

De Theorie: Wanneer Certificatie? De kosten gaan voor de baten uit … en moeten in de tijd weer terugverdiend worden RoHS – Wetgeving & praktijk

Heeft u Certificatie nodig? Is afhankelijk van uw doelstelling en: • De kosten: – De transparantie van de Fundamentele Eisen • Product gebonden • Proces gebonden

• De baten: – Traceerbaarheid & Authenticiteit (van het keurmerk) – Tijdsgebonden Return On Investment


Fundamentele Eisen afspreken op 4 niveau’s • Bedrijfs niveau • Nationaal niveau (bijv. NEN,DIN-norm)

• Regionaal niveau (Europese Norm EN of IECnorm)

• Mondiaal niveau (ISO-norm)

• Fundamentele eisen worden opgesteld op basis van Consensus – net zo lang praten totdat je het met elkaar eens bent -



Kiss-Principe: Keep It Simple Stupid • Hoe groter de consensus groep, hoe beter. • Is transparantie gegarandeerd? • Kosten efficient, integratie van diensten? • Authenticiteit en traceerbaarheid van het kwaliteitskenmerk? RoHS – Wetgeving & praktijk

Certificatie doel bij RoHS 1. U voldoet aan wettelijk minimum (RoHS) 2. U voert transparant beleid (dossiervorming, communicatie) 3. De genomen maatregelen zijn traceerbaar (producten, processen). 4. Vereenvoudig communicatie


RoHS Certificatie in de Praktijk


In 5 Stappen naar een acceptabel risico 0%

Define product and markets

Acceptable Risk Level

Bepaal de afzetmarkt per product

Bepaal zowel de wettelijke minimum eisen alsook de markt specifieke eisen

Ontwikkel conformity assessment Strategie

Implementatie plan

∞% Awareness

Risk Assessment

Managen van prestatie eisen in de tijd

Planning

1.

Establish compliance timeline

2.

Verify conformity with specs

3.

Ensure appropriate production controls

4.

Compile necessary documentation

5.

Complete compliance verification

Implementation

Niveau van inspanning


Continuing Compliance

1: Uw kompas instellen: Risico reductie is de horizon

Opstellen van een ontwerpdocument in de Ontwerpfase • • • • •

Definieer het product en de afzetmarkt Definieer de gebruikers & werkomgeving Voorspel de “life cycle” van het product Waar en hoe het product wordt geïnstalleerd Definieer eisen toeleveranciers voor het te ontwerpen product.


Er zijn twee soorten risico’s Extern: Supplier risk: Intern: Produkt & Via product variatie, materiaal risiko: Tijdens alsook via engineering selectie van het materiaal of manufacturing en componenten tijdens changes, multiple fabricage proces suppliers en contaminatie tijdens de supply chain.


2a Verzamel de marktspecifieke functionele- & prestatie-eisen •

Produktveiligheids eisen uit relevante normen: – (e.g. IEC, UL 796, IPC)

•

Serie nummer + Certificatie instelling + materiaal eigenschappen

Material Flammability Testing, – (e.g. UL 94 V0)

• • • •

Thermal Stability Index Elektrische materiaal eigenschappen Maximum Area Diameter delamination & blistering test Tape adhesion & Bond strength (10 dagen, 56 dagen)


2b: Interpretatie van aanvullende / (minimum) eisen GROENE wetgeving China License

toCalifornia Article 11operate SB 20

EU

Permit Wetgeving to Work Chemicaliën Scope

RoHS

Japan JGPSSI

6

6

4 heavy metals

29

Categorie Scope

8 categories

10 categories

6 categories

N/A

Implementatie Datum

July 1, 2006

March WEEE/ RoHS

January 1, 2007

May 5, 2005 (publication)

DTSC

Industry

Handhavers Methode Toekomstige Trends

At Member-state State Laws

level

2007

National agencies

Self Declaration

Certification with marking, labeling

Periodic review of product scope (every 4 years)

Annual review

Article 11 from Queue

JGPSSI

EU

Other states actively examining EHS legislation


Self Declaration TBD

Wijzigen keuze surface finish 1. 2. 3. 4. 5.

Immersion Finishes (Gold, Silver, or Tin) Electroless Nickel-Immersion Gold (ENIG) Organic Solderability Protectants (OSP Benzimidazoles) Tin-Silver-Copper (SAC) alloy pastes, and Hot Air Solder Leveling (HASL Non-Lead containing —Tin-Copper and Tin-Silver) and/or SnCuNi in HASL and wave soldering •ENIG: Long shelf life (up to 4 years); continued reliability concerns with BGA components •ImSn: Limited shelf life (6 months); thickness is a critical to quality parameter (CTQ) •ImAg: Sensitive to tarnishing; reliability issues in more severe field environments •OSP: Limited shelf life (6 months); complaints about hole fill during wave soldering •Pb-free HASL: Moderate shelf life (1-3 years); superior solderability


Hogere lood-vrij temperatuur en conductor bonding eigenschappen


Lood-vrij FR-4 Laminaat eigenschappen

Table 2: Lead-Free FR-4 Laminate Requirements Laminate Requirement

Specification

Glass Transition Temperature (Tg)

155 C minimum

Decomposition Temperature (Td)

330 C minimum

Z-Axis a. Alpha b. Alpha o o c. 50 C to 260 C

a. 60 ppm/ C maximum o b. 300 ppm/ C maximum c. 3.5%

Thermance a. b. T288 Flammability

CTE 1 2 Resistance T260

o o

o

a. 30 minutes minimum b. 10 minutes minimum V-0 minimum


3: Conformity assessment strategie Market Practice

UL Approach

OEM

OEM

S1

S2

SS1

SS2

SS3

SSS1

SSS2

SSS3

S1

S4

S3

SS4

SSS4

SSS5

Totally TotallyRely Relyon on1st 1stTier TierSupplier Supplier

S4

S3

S2

SS1

SS2

SS3

SSS1

SSS2

SSS3

SS4

SSS4

SSS5

Bottom-up Bottom-up&&Clear ClearResponsibility Responsibilityon on Each EachLevel Level


Product of Systeem Cert. • Systeem

• Product – Eenvoudig product – Weinig complexiteit – Lange Product Life Cycle (PLC)

– Hogere complexiteit – Inclusief Procedures – Veelvoud van producten


IEC QC 08000 HSPM • Als “Top Down” aanvulling op ISO 9001 • Standaard referentiekader, leidt tot zelfde soorten vragen • Standaardisatie, minimum inspanning • Naast wetgeving, praktische aanvulling voor de praktijk.


4: Implementatie van het plan Preliminary Investigation • •

Product Reviews Product deconstruction to homogenous level

Testing • •

Amount of substances present XRF Screening and / or Analytical Tests

Management systems evaluation • •

Full system review QC080000

• Establish compliance timeline • Verify conformity with technical specifications • Ensure appropriate production controls • Compile necessary documentation • Complete compliance verification

Product Certification •

Product deconstruction and testing to the homogeneous level


Tijdlijn voor certificatie The time required to update the PWB certification for lead-free materials and processing can be minimized when manufacturers take the following actions: 1.

Submit requests to UL to modify the PWB certification as early as possible based on the required testing conditioning time.

2.

Use the current FUS Procedure Description pages (Table 1 and 2, Solder Resist table, and Process description) as a template to describe the proposed modifications being made.

3.

Request process temperature and times reflecting the maximum possible exposure so the updated process description will allow for tolerance ranges and/or multiple reflow steps.

4.

Request multiple solder limits reflect the assembly reflow process if applicable.

5.

Sample preparation should be verified with UL staff such that appropriate samples are submitted for testing.

6.

Notify the UL project handler of the manufacturer's expected shipping date by considering the required testing conditioning time.


5: Continued Compliance Product Surveillance • Onderzoek “Bill of Materials” • Onderzoek produkten door testen • Process Control – logisitiek • Product and / or Management system


We geven een helpende hand… Member of US Technical Advisory Group ("TAG") for the IEC’s TC 111 (Environmental Standardization for Electrical and Electronic Products This is where Underwriters Laboratories (UL), LTK International sees UL’s with its 110 years of knowledge and expertise in RSCS program as having and Systems) safety and testing, offers its valuable support to significance beyond EU manufacturers with its restricted substances Compliance compliancedelegate solutions (RSCS) program US National Committee member of IEC TC111 WG (Working Group) 3 on Test Methods for the Determination of Regulated 経エElectronic レクト2004年11月8日ロニクEquipment ス Substances in Electrical 日and Electronics News-Underwriters US National CommitteeNikkei delegate member Laboratories Inc. (hereinafter referredof IEC TC111 WG (Working to as UL), a US NPO assesses safety Group) 3 Task Force for Development of the Test Methodology for checking of household appliances and Approach is one that more vendors industrial equipment and certifies should & follow, because it includes an PBB PBDE by GC-MS standard requirements, started RSCS independent (and, in this case, trusted) party to verify results. (Restricted Substances Compliance committee - F40 Member of ASTM International's technical Solutions) program responding RoHS Directive (Declarable Substances in Materials) Co-Chair of the ASTM International's F40 (Declarable Substances in Materials)Test Method Subcommittee A great deal of material is Member of China ROHS Work Committee The Restricted Substances available on the RoHS and Everybody is following Europe's lead on this," says Greg Compliance Solutions (RSCS) relatedon requirements. One issues Monty, the director of corporate research and development program of Underwriters Member of UK Trade Body Intellect, which is working RoHS place to start looking is at for Northbrook (Ill.)-based Underwriters Laboratories, which Laboratories Inc. (UL), Northbrook, UL’s web site has established a program to help clients test their products IL,(Germany) USA, can help wire andInterlaboratory cable UL has participated in the BAM Study on for compliance with Europe's laws. RoHS – Wetgeving & praktijk manufacturing companies PBBs and PBDEs testing

“UL tests & certificatie is niet alleen t.b.v. Product Compliance maar helpt u tevens compliance In uw bedrijfsvoering in te bouwen t.b.v. de gehele supply chain”


Bij vragen www.ul.com/rscs of bel… Northern Europe: Alex Fernando Mobile:+44 - (0) 7918888852 Tel: +44 - (0) 1483402042 E-mail: [email protected]

Terenzio Facchinetti Tel: +49 - (0) 61 02 - 369 - 214 Mobile: +49 - (0) 151 15 13 78 56 E-mail: [email protected]

Central Europe: Gordon Biezeveld Tel: +31 (0)318-581313 Mobile: +31 (0)655-735757 E-mail: [email protected]

Mediterranean: Fabio Bartocci Tel: +39 039 64 10 119 Fax: +39 039 64 10 600 E-mail: [email protected]


Van theorie naar de praktijk: 5 stappen naar RoHS certificatie

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