SISTEM PEMELIHARAAN TERPADU
PROGRAM MAGISTER MANAJEMEN INDUSTRI UNIVERSITAS MERCU BUANA 2010
Tanto Pratondo Utomo
[email protected] 0818 049 044 77 0251 991 7868
Pendidikan: S3:Teknologi Industri Pertanian – Sekolah Pascasarjana (SPs) – IPB 2008 S2:Teknologi Industri Pertanian – Program Pascasarjana (PPs) – IPB 2000 S1: Teknologi Hasil Pertanian – Fakultas Pertanian Universitas Lampung (UNILA) 1992 Course:
Material Flow Analysis (MFA), 2005 - 2006, Department of Ecological Engineering – Toyohashi University of Technology (TUT) - Japan Recent International Seminar:
International Association of Engineers (IAENG), 2010 at Imperial College London, London (UK)
Evaluasi penilaian • Ujian tengah semester • Ujian akhir semester • Tugas (paper & presentasi) • Kehadiran
: :
30 persen 30 persen
: :
30 persen 10 persen
Nilai akhir • • • • • •
A AB+ B BC
85 80 75 70 65 60
– – – – – –
100 84.99 79,99 74,99 69,99 64,99
4 3,75 3,5 3 2,75 2
sangat baik sangat baik baik baik baik cukup
References Seiichi Nakajima. 1988. Introduction to Total Productive Maintenance. Cambridge, Massachusetts: Productivity Press Inc. Kunio Shirose. 1996. TPM: New Implementation Program in Fabrication and Assembly Industries. Marietta, GA: JIPM USA Office. Steven Borries. 2006. TPM. McGraw-Hill. Terry Wireman. 2005. Developing Performance Indicators for Managing Maintenance. New York: Industrial Press, Inc. Up to date information from well-known sources.
Overview Sistem (System) Pemeliharaan (Maintenance) Terpadu (Integrated)
“Integrated Maintenance System”
Sistem ¾ adanya berbagai komponen (unsur), ¾ berbagai kegiatan (menunjuk fungsi dari setiap komponen), ¾ adanya saling hubungan serta ketergantungan antar komponen, ¾ adanya keterpaduan (kesatuan organis = integrasi) antar komponen, ¾ adanya keluasan sistem (ada kawasan di dalam dan di luar sistem), ¾ gerak dinamis semua fungsi dari semua komponen tersebut ¾ mengarah (berorientasi = berkiblat) ke pencapaian tujan sistem yang telah ditetapkan lebih dahulu.
Sistem adalah komposisi (susunan yang serasi) dari fungsi komponennya Sistem adalah rangkaian komponen yang saling berkaitan dan berfungsi ke arah tercapainya tujuan sistem yang telah ditetapkan lebih dahulu (Warijan, dkk., 1984: 1)
Sistem adalah pengkoordinasian (pengorganisasian) seluruh komponen serta kegiatan dalam rangka pencapaian tujuan yang telah ditetapkan lebih dulu.
Maintenance The work of keeping something in proper condition; upkeep
1 : the act of maintaining : the state of being maintained : support 2 : something that maintains 3 : the upkeep of property or equipment http://www.merriam-webster.com/dictionary/maintenance Engineering: Actions necessary for retaining or restoring an equipment, machine, or system to the specified operable condition to achieve its maximum useful life. It includes corrective maintenance and preventive maintenance. http://www.businessdictionary.com/definition/maintenance.html
The modern view of maintenance is that it is all about preserving the functions of physical assets. In other words, carrying out tasks that serve the central purpose of ensuring that our machines are capable of doing what the users want them to do, when they want them to do it. The possible maintenance policies can be grouped under four headings viz.
Corrective - wait until a failure occurs and then remedy the situation (restoring the asset to productive capability) as quickly as possible. Preventive - believe that a regular maintenance attention will keep an otherwise troublesome failure mode at bay. Predictive - rather than looking at a calendar and assessing what attention the equipment needs, we should examine the 'vital signs' and infer what the equipment is trying to tell us. The term 'Condition Monitoring' has come to mean using a piece of technology (most often a vibration analyser) to assess the health of our plant and equipment. Detective - applies to the types of devices that only need to work when required and do not tell us when they are in the failed state e.g. a fire alarm or smoke detector
Maintenance is…. When a guy goes out on the floor to fix a machine …… He’s not doing maintenance! He’s doing repair!!! (Ellis New – Productivity Inc.)
Changing attitude happens …
