De PROFIBUS, PROFINET & IO-Link dag. Edegem, 8 juni PROFIBUS Belgium VZW PROFIBUS, PROFINET & IO-Link

De PROFIBUS,

Edegem, 8 juni 2010

PROFINET &

PROFIBUS Belgium VZW – PROFIBUS, PROFINET & IO-Link

IO-Link dag 2010

Profinet in Peerdsbostunnel door IMTECH 2

Agenda 1. Omschrijving project 2. Voorstelling materialen 3. Redundancy 4. Visualisatie

Rudi Lauwers / Profinet in Peerdsbostunnel 08/06/2010


1. Omschrijving van de opdracht 1.1. Bestaande installatie

De tunnel is gesitueerd op de HSL-verbinding Antwerpen – Amsterdam Lengte : 3.250 km.

Aan weerzijden in de tunnel bevinden zich blusleidingen verbonden aan een pompstation..



1. Omschrijving van de opdracht - Naast de tunnel bevinden zich de technische lokalen voor seininrichting en VVDK - Een branddetektie installatie voor de tunnel is voorzien van centrales welke zich bevinden in deze lokalen.

- Een FO-netwerk verbind de verschillende locaties



1. Omschrijving van de opdracht 1.2. Opdracht -Netwerk opbouwen dat de branddetektie installatie verbind met het pompstation. -Netwerk en installatie dienen redundant te worden uigevoerd. -Permanente controle van de installatie en status van het netwerk. -Visualisatie van de toestand van de installatie en logging van de alarmen.





2. Voorstelling materialen



2.1. Inline Control - ILC 370 PN 2TX-IB

Available including web server Rudi Lauwers / Profinet in Peerdsbostunnel 08/06/2010

2 * Ethernet connectivity (10/100) ~ 0.3ms for 1k instructions 2 MB RAM for programming (>170,000 instructions) 4 MB RAM for data 64 KB NVRAM for remanent data (retain data) Exchangeable flash memory (for projects or own data) Directly integrated inputs/outputs 12 I / 4 O IEC 61131-3 and -5 via PC WORX INTERBUS slave interface


2.2. FL SWITCH SMCS - Product Information - SMCS 6GT/2SFP Order no. 2891479 6 RJ-45 ports with 10/100/1000 Mbps 2 SFP ports with 1000 Mbps Optical interfaces for the flexible application of different fiber optics modules

SFP stands for "Small Form Pluggable" Standardized interface for Gigabit applications These ports are replaceable in ongoing operation

Available SFP modes FL SFP SX (Multi mode) FL SFP LX (Single mode) FL SFP LH (Single mode long-haul)

RSTP and MRP Rudi Lauwers / Profinet in Peerdsbostunnel 08/06/2010

508 certified ATEX Zone 2 certified Maritime Approvals


2.3. Stuurbord -In iedere locatie zijn er twee stuurborden geplaatst.

-In het controle centrum van berchem en in het pompstation zijn deze uitgerust met een touchscreen OPC- server.



3. Redundantie 3.1 Function-Group-Redundancy

The active path is determined during operation of the system, depending on the condition of the particular components. PrimaryComponents Function-Group HMI-Server Function-Group PLC

Function-Group I/O-Station

BackupComponents

Advantages: At a failure of one component the remaining components of the respective system are still fully functioning. At a failure of two different components in the Primary- and the Backup-System, the overall system is still fully functioning. The system is, depending on the requirements, scaleable.



3.2 Controller-Redundancy Current-State-Signals (ILC 370 PN) PRIMARY-Controller

BACKUP-Controller

PRIMARY-Conn. BACKUP-Conn.

This communication link is also realized redundant. To guarantee that also “frozen” signals are recognized on the other PLC, the Current-State-Signals are transmitted as toggle values.



3.3 Profinet IO-Redundancy

Both PROFINET IO-Controllers (PLCs) are connected to the PROFINET IODevices (I/O-Stations) at the same time. The IO-Device sends the input signals to both IO-Controllers. In this way both Controllers have the identical process data of the sensors. Only one IO-Controller sends valid output data to the IO-Device.



3.4 Redundant Data Link via OPC Server

Both AX-OPC-Servers have a communication link to both controllers at the same time. Rudi Lauwers / Profinet in Peerdsbostunnel 08/06/2010


3.5 Network-Redundancy Media Redundancy Protocol MRP manager

MRP client

Redundancy with Media Redundancy Protocol (MRP) according to IEC62439. MRP client

Each ring must contain an MRP manager (MRP plug), all other devices in the ring must support the MRP client function. Switch-over time maximum 200ms.

MRP client

MRP client

MRP client


All devices (PLC, PN-IO station, PC, TP) are connected to edge ports of the managed switches.


3.6 Overview

SCADA-Level OPC-Client with “OPC-Tag switching“

Network PLC-Level PROFINET IO Redundancy

I/O-Level Rudi Lauwers / Profinet in Peerdsbostunnel 08/06/2010


3.9 Summary

Controller-Redundancy: Current-State-Signals via INTERBUS Data-Redundancy by the means of UDP/IP PROFINET IO Redundancy • I/O-Station-Redundancy: – Inputs are chosen via a Select-Function – Outputs are written to both I/O-Stations • Redundant Data Link via OPC Server: – Simultaneous access of two AX OPC Servers – OPC-Tag-Switching inside the visualization-application • Network-Redundancy: – Rapid Spanning Tree Protocol with extension Fast Ring Detection – Media Redundancy Protocol



4. Visualisatie 4.1. Hoofdscherm



4.2. Scherm locatie



4.3. Netwerk




De PROFIBUS, PROFINET & IO-Link dag. Edegem, 8 juni PROFIBUS Belgium VZW PROFIBUS, PROFINET & IO-Link

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