COMPANY PROFILE
PT. CROWN HEADWEAR AND KNITTING MILL ISO 9001 : 2008 Certified Company
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ABOUT US
OUR VISION Success in apparel industry for both management and organization. OUR MISSION Vibrant and Compassionate OUR GOAL Strategic link with our customers
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OUR POLICY
Commitment
Environmental Standards Air Water Soil Waste Energy
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CONTACT US
Name of the Company PT. CROWN HEADWEAR AND KNITTING MILL
Management
Deen Mohammed - Managing Director
Kent Ho - Director (Operations) Mobile # : (65) 9736 5792
Contact Person Deen Mohammed - Managing Director
Website
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Organizational Chart
Chairman
Managing Director
Director
Finance & Administration Division
HRD Division
Logistic Division
Engineering Division
Business Development Manager
Factory Manager
QHSE Manager
Office Manager
Director (Operations)
Document Controller
Beret Supervisor
Merchandiser
Garment Supervisor
Marketing
Quality Control Finance & Accounting
Human Resources
Purchasing
Legal & Insurance
Warehouse
PPIC
Line Leader
Engineering
Safety Officer
Maintenance
Compliance
Line Leader
Operator
Operator
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FLOW OF MERCHANDISING PROCESS Submit required samples (Fit / Size Set / PP Sample)
Received Sample approval / comments
Approved Sample Received?
N
Follow-up
Y
Conduct Pre-Production Meeting
Order Receive
Cutting
Sewing
End-line Inspection Materials Sourcing
Materials Purchase
Packing
Final Inspection
Shipment
CUTTING ROOM PROCESS FLOW CHART Marker and Plotter Making
Fabric Spreading
Fabric Cutting
Re - Cutting
Checking Cuttings
Stickering
Sorting and Bundling
Fusing
Printing / Embroidery
Stitching
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CUSTOMER
Sample Order
Make Process Flow
Provide time study & submit to MR
MR submit costing to Customer & resolve Issues
PPIC
Sample Making (Proto type / PFR) for other buyer
Shipment to Customer (Developer)
Prepare Pattern Yes
Make and Issue / Update Sample Mig. Notice
Feasible in Cebu
Feasibility Review
No
Material Procurement
For other Buyer
No
Fit Approvet? Yes
1
Stop
Buyers Decision
Cancel Order Proceed
Allocate to other Region
End
3
Update Pattern Update Sample Mfg.Notice
1
MERCHANDISING
Procurement
Produce Pre-Prodution Sample & Send to Buyer
Yes
Shipment to Customer in Different Destination
Sample Making For SMS
No
Yes
Approved ?
Ready for Bulk Production
No 3
Yes
Sample Making for 2nd, 3rd,.. & Submit to Buyer
3 Yes
Remake Sample?
No
Remake Sample?
No Yes
Cancel Order 2
No
Update Pattern
Produce Pre Sell Sample & Send to Customer / Destination
Update Sample Mfg. Notice
2
No
Sample Making (Size Set)
Cancel Order
Procurement
Proceed to Bulk
Yes
Yes
Approved?
4
Proceed to SMS
No
Cancel Order
4
Comment
Update Pattern Produce SMS & Send to Customer / Destination
Procurement
9
Local Capacity Planning
Binning
Material Preparation & Dispatch
In House Process
Inspection
Incoming Inspection
Material Receiving & Checking
Procurement
5
MANUFACTURING
Foreign
5
Scheduling
Prepare & Release Cutting Plan
6 Yes
No
No
w/ Outsouroe Process?
Cut parts & Accessories preparation
Pattern & Raw Material Receiving
Passed?
Rewerkable?
Yes
Prapare & Send Pattern to Factory
6
No
Yes
Yes
Need PreAssembly
Pre-Assembly
Packing
Control of Non Conforming Products
7
8
No
Haul Cartons Outsource No 7
Yes
No
Resolved?
Passed?
Yes
Scanning
Metal Detection
Passed? No
Yes
Check For Contamination
Close carton
Yes
No
Contaminated
DELIVERY
Yes
Transport to Central Logistic
Receving and Checking
Diserepancy
Resolve Issue
No
Yes
No
Binning
Final Inspection
Export Documentation Processing
9
8
Passed?
Shipment
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QUALITY STITCH TERMINOLOGY Gambar Jahitan Tampak Atas Jahitan
ISO 4915
Umum
Number
Digunakan
101
Jahitan menjulur utk pakaian; penutup tas
Permintaan
Deskripsi Jahitan
(Stitch Per Inch/ jahitan per inch)
Jahitan rantai benang 1
Jahitan terbentuk oleh 1 jarum benang melewati/tembus bahan dan menganyam dg sendirinya pada sisi bawah sambungan dg bantuan penyebar (spreader)
1) Jahit kancing -
101 atau Jahit rantai benang single atau * 304 Jahit kunci dianjurkan Jahit kunci jahit kancing (BS) lubang kancing (BH) atau bartack ketika jahit pengaman diharuskan
Jahitan Tersembunyi benang single
Jahitan Kunci -- paling umum pada semua jahitan
Tidak ada jahitan yang kelihatan dibagian bawah atau diluar hasil jahit
304
103
301
Jahitan atas, jahit jarum 1, jahitan lurus
304
Untuk Pakaian, Baju olah raga Pakaian Bayi, Pakaian Latihan
Anyaman Benang di bagian Bawah
Jahitan Penutup Bawah dg 2 jarum
407 Jahitan Penutup Bawah dg 3 jarum
3 jahitan di tepi atas
Jahitan Pengaman Semu (Palsu)
2 jarum 4 benang di tepi atas
Jahitan terbentuk oleh 1 jarum benang tembus/melalui bahan dan terkunci dengan 1 gulungan benang dg pertemuan benangbenang ditengah-tengah sambungan. Jahitan kelihatan sama atas dan bawah. Jahitan dibentuk oleh 1 jarum benang dg gulungan yg diatur di tengah2 sambungan dan membentuk sebuah pola zig-zag yg simetris. Juga dinamakan proses bartack dan jahitan kunci jahit kancing dan lubang kancing.
Gulungan benang di bawah
406
3 jahitan di tepi atas
Jahitan dibentuk oleh 1 jarum benang yg teranyam dg sendirinya pada permukaan dari bahan. Benang tembus ke lapisan atas dan secara horizontal tembus ke lapisan bawah tanpa kedalaman yg jelas & sempurna.
berukuran 3 - 5 Jahitan tersemSPI 2) Bukan bunyi pada lipatan, jahitan locat atau sambungan, tali 2 s/d 1 jahitan pinggang
loncat pada kain yg permukaannya
401
2 jahitan di tepi atas
Buangan
Jahitan rantai jarum single Sambungan utama pada woven Jahitan terbentuk oleh 2 jarum benang tembus/melalui bahan & membentuk anyaman dg 1 anyaman benang dg jahitan jarak jarum (1/4", teratur disisi bawah sambungan. Anyaman 3/16", 1/8") 2) benang teranyam diantara jarum benang penutup sambungan yang tersedia pada sisi bawah saja. Jahitan terbentuk oleh 3 jarum benang tembus/melalui bahan & membentuk Karet tambahan anyaman dg 1 anyaman benang dg jahitan Untuk Pakaian jarak jarum teratur disisi bawah sambungan. Anyaman Dalam rajut untuk (1/4") 2) benang teranyam diantara jarum benang pria dan remaja penutup sambungan yang tersedia pada sisi bawah saja. Lipatan Jarum 2, Lapisan, sambungan penutup karet utk celana, tali pinggang
503
Sejenis wol & Lipatan yang tersembunyi
1) Lebar khusus Jahitan terbentuk oleh 1 jarum benang & 1 tusukan jarum ex: lengkungan dg lekukan pada tepi sambungan 1/8",5/32",3/16" utk jenis wol (kain tebal) atau lipatan yg tersembunyi saja.
504
Sambungan tepi atas dengan satu jarum
Jahitan terbentuk dg 1 jarum benang & 2 1) Lebar khusus lengkungan benang dg bentuk lengkungan tusukan jarum ex: benang bergelombang ditepi sambu-ngan. 1/8",5/32",3/16" Untuk sambungan tepi atas dan jahitan jenis wol (kain tebal).
505
Sejenis wol dg lekukan double di tepi
1) Lebar khusus Jahitan terbentuk oleh 1 jarum benang dan 2 tusukan jarum ex: lengkungan benang dg lengkungan benang 1/8",5/32" 2) membentuk lekukan ganda pada tepi sambungan untuk jenis kain wol saja.
512
Sambungan lentur kain rajut, kain tenun (woven)
514
Sambungan lentur kain rajut, woven.
516
Jahitan pengaman sambungan woven dan knit.
602
Pelapis kemeja, pakaian bayi, dll.
1 "lekukan" di tepi
Jahitan tepi atas yg paling umum
"Lekukan" Double di Tepi
Jahitan terbentuk oleh 2 jarum benang dan 2 lengkungan benang dg lengkungan benang membentuk lekukan ganda pada tepi sambungan. 512 - jarum yg benar hanya masuk lengkungan paling atas. Jahitan non Jahitan terbentuk oleh 2 jarum benang & 2 lengkungan benang dg lengkungan benang membentuk lekukan ganda pada tepi sambungan. 514 - kedua jarum masuk lengkungan. Lebih diutamakan jahitan 512 karena rantainya lebih bagus.
2 Jarum di tepi atas
2 Jarum di tepi atas
Jahitan Pengaman 5 benang
Jahitan penutup dg 2 jarum 4 benang
605 Jahitan penutup dg 3 jarum 5 benang
606 Jahitan obras diatas permukaan kain (overdeck) 4 jarum 6 benang
Overdeck
Jahitan Penutup sambungan datar dengan 4 jarum 6 benang
Penyambungan Datar
Pakaian rajut (kaos) - panjang lubang kancing umumnya adalah 1/2" , ditempatkan secara horizontal dengan perkiraan 85 - 90 jahitan.
panjang & lebar 3) Bartack (jahitan pengaman/penguat) & lebar
Jahitan Kunci Zig Zag
Jahitan Rantai
per putaran, ex: 16 2)
jahit kancing, lubang kancing, atau bartack
607
1) Lebar khusus Kestabilan jahitan kombinasi dari jahitan jarak jarum dan rantai jarum single (401) dan jahitan tepi atas tusukan jarum ex 3 benang (504) terbentuk secara simultan : 5 1/8", 12 3/16" (bersamaan). 1) Lebar khusus Jahitan terbentuk oleh 2 jarum benang, pada jarak jarum ex : bagian atas dan bagian bawah lengkungan 1/8", 3/16" 2) SPI benang.
Sambungan bertumpuk, sambungan penutup, lapisan pd knit. Rata atau Sambungan bertumpuk pakaian dalam rajut, kain berbulu, dll. Rata atau Sambungan bertumpuk pakaian dalam rajut, kain berbulu, dll.
Jahitan terbentuk oleh 3 jarum benang, pada bagian atas dan bagian bawah lengkungan benang. Jahitan terbentuk dengan 4 jarum benang, sebuah benang dipermukaan atas dan sebuah lengkungan benang di bagian bawah. Diutamakan jahitan 606 karena mesin lebih mudah perawatannya.
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Standard Operating Procedure
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Item
Quantity 300,000 - 350, 000 Pcs / Month.
Our Specialty on Bottom Items.
Wearpack
Defence Establishments Worldwide
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SEWING MACHINERY
QUANTITY REMARKS
S/L NAME OF MACHINE
130 75 53 35 15 11 8 7 6 5 5 4 3 3 4 4 2 2 1 1 1 1 1 1 1 1 1 381
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 TOTAL MACHINE=
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PRINTING AND KNITTING MACHINERY QUANTITY REMARKS
S/L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Heat Press Manual Heat Press Auto Screen Printing Table Mesh Binding (Big) Expose Photo Machine Conveyor Belt Curing Water Treatment Sublimation Printing Machine Maruzen Machine Romania Machine Knitting Machine (Big) Knitting Machine (Small) Stoll Knitting Machine (Big) Stoll Knitting Machine (Small) Brush Machine Circular Knitting Machine Rewinding Machine Water Tank Press Cutting Machine Dyeing Machine Bulk Machine Hydro Machine Felting Machine Multiroller Machine 4 Head Dryer Machine (Big) Steam O - Matic Boiler Compressor Tank Drilling Machine Grinding Machine (Big) Grinding Machine (Small) Welding Machine Hand Drill Compressor Machine Fusing Machine Boon & Lane Machine Ralps Vacuum Machine Recon Machine
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Products Gallery
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OUR CERTIFICATIONS
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workmanship. Ethics - We refuse to operate a substandard business.
clients' requirements.
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Appreciation & Achievements
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