Project resultaten & demonstratie workshop
Bertrand van Leersum, ATO 23 april 2014, ATO Den Helder
Hier wordt geïnvesteerd in uw toekomst. Dit project is mede mogelijk gemaakt met steun van het Europees Fonds voor Regionale Ontwikkeling van de Europese Unie.
Inhoud Opbouw van het DOWES project Resultaten deelproducten Asset management (OFFSHORE) WIND INDUSTRIE Ontwikkelingen internationaal Ontwikkelingen NL overheid Ontwikkelingen marktdynamiek
Het project Ontwikkeling van een geïntegreerd asset managment systeem voor optimale monitoring en beheersing van offshore windparken. Uitgangspunten hierbij zijn: • • • • •
Integratie van verschillende data bronnen Optimalisatie van operationele processen over de waarde keten Optimalisatie van system availability Reductie van kosten Tactische en strategische ondersteuning
Ontwikkelingstijd DOWES is een 5 jarige R&D project en loopt tot eind 2013.
Het project Project management
Condition monitoring
O&M Costs •
OMCE Calculator
• • •
Blades Tower (inner) Tower (ext.)
Markt informatie
Asset management •
Asset mngt system
O&M Costs
Condition monitoring Blades 1/2 Ontwikkeling van een fiber optic sensor, van idee….
… naar concept…
Condition monitoring Blades 2/2 … naar prototype…
… naar veldtesten.
Condition monitoring Coating sensor Coating degradation sensor to monitor the outer surface of offshore foundations
Van concept…
.. naar lab…
.. naar testopstelling.
Condition monitoring MIC sensor
Development of a MIC sensor (suite) for the condition monitoring of the inner conditions and surface of steel foundations. Cross-sectoral examples vs offshore wind practise
Photo’s above: H. van der Mijle Meijer; TNO
Condition monitoring MIC sensor Three development phases, increasing towards market product Experiment 1: Setting up a Biofilm sensor (BioGEORGE)
BIoGEORGE
Corrosion coupons
Steel electrodes (OCP)
Platinum electrode (Redox)
Photo and figures: A. Bruin; TNO
Condition monitoring MIC sensor Three development phases, increasing towards market product Experiment 2: Setting up a Biofilm sensor in a controled environment
Photo’s: A. Bruin; TNO
Small minipile section
Corrosion Coupons
Sediment
OCP measurement
BIoGEOR GE
Natural seawater
11
MIC sensor:
Condition monitoring MIC sensor
Experiment 3: An set-up that will simulate real-life conditions as closely as possible, whilst allowing the manipulation of environmental factors
Asset management system
Van concept…
Asset management system
Van concept….
Full service contract
Performance driven contracts
Operational functions SLA’s Signaling function
Monitorings systems
Providing information
Actors and Information Source data
Asset management system …gebruik van standaarden…
Asset management system …proces modelering..
Asset management system …structurering.. 1. Asset/Project Info • • • •
Attribute List Acts & Regulations HSSE System Budget Overview • Simulated Production baseline • baseline a/r/c
2. Cost Control • • • • •
Actual Cost System Budget Cost Unit Cost Sort Cost Center
• threshold config.
3. Daily Monitoring
4. DOWES Helpdesk
• Power Demand Forecast • Simulation portal
• VALID • Portal Support • Portal Sitemap
PV-curve predicted vs actual Weather forecast threat matrix
• owner directives • System Outline Page
8. LCM Report • • • •
LCM Report SCEI PK/CD AMICO Report
• • • • •
9. LCM Team
10. Logistics Control
PBSC Overview Team Directives Team Portals POC Organization Overview
• License to Operate • Certificate overview • inspection reports • HSSE checklist • PROFI course & training • operation configuration (threshold) • configuration decisions • operation reports • Procedures • Supplies & Services • Transport Monitor • Equipment overview • Available Personnel • Planning
6. LCC Overview (MJO plan) 7. LCM Pro
• Eventlist • LCC Budget overview • Alarms • LCC Matrix &Warnings • LCM Baseline sheets • Inspection Reports • Condition Reports • LCM Issue List • Installation Performance • Maintenance Reports
• 10 min Production • • • •
5. HUMS
• • • • • •
AMICO Vie AMICO Ed LCM MJO Cost overv MJO plan Maintenanc
11. Process Management 12. Process Procedure 13. System Control 14. Technical Da (PROFI) • • • • • • •
Alarms & Warnings Shutdown overview Issue list PRIMA License to Operate Process Overview Work planning
• • • •
Process/Procedure Procedure/Planning Procedure/training Procedure/user specifications • Product overview
• • • • • • • • •
Acts & Regulations LCC Overview Service Reports Report validation control approvals Control specification SCEI Market Value Sustainability Overview • System Integrity
• TDP
Asset management system …software ontwikkeling..
Asset management system …onhore interface…
8x 600 kw NegMicon
Partner:
Validatie en input:
Asset management system …doorontwikkeling...
Asset management system …en demonstratie.
De projectresultaten in relatie tot de ontwikkeling in de (offshore) wind industrie.
(offshore) Wind industrie De offshore wind industrie wordt gekenmerkt door: Installation fase
Operationele fase
Jonge industrie Explosieve markt groei Continue technologische doorontwikkeling:
Nieuwe O&M concepten Continue ontwikkeling monitoringtools en concepten Ontbreken van standarden Hoge O&M kosten Toenemende informatie behoefte Beperkte financiële marges Dominante rol van OEM’ers
Turbines Bladen Foundaties Access technologies
Toenemend # bedrijven Locaties verder offshore > 50 km Dominante rol van OEM’ers
Logistical Supply Chain Construction & Engineering
Operator Offshore windpark
WT - Manufactures
Sub-suppliers
Harbour / base activities Retrofit suppliers
Mechanics
Spare Parts Safety
Offshore logistics
Spare Part suppliers
D OWES System
Second order actors Education & Training
Equipement suppliers
Assets suppliers
Movements in the O&M value chain Plant Operation
Planned Maintenance
Unplanned Maintenance (reactive)
WT Operators (e.g. developers and ISPs) WT Owners Blade Suppliers Generator Suppliers Bearing Suppliers Gearbox Suppliers Turbine Manufacturers
Project voorbeeld Installatie fase
Operationele fase
Day-2-day operations by Bouw Combinatie Egmond (BCE) O&M agreement with BCE Work permits issued by BCE
Source: Noordzeewind
Offshore wind industrie Internationale trends: Installation fase
Operationele fase
Afzwakking van groei EU zeer lastige market entry door nieuwe WTG fabrikanten Dominantie door Siemens en Vestas Toenemende discussie rondom financiering door overheidsbeleid
Full service 10-15 jarige contracten met OEM als maincontractor
Offshore wind industrie Ontwikkelingen in Nederland Na jaren lijkt de overheid de handen op elkaar te krijgen 40% kosten reductie nodig voor 2020
Kosten en Financiering Internationaal moeten de kosten naar beneden.
TKI – Wind op zee, maart 2014
.
Kosten en Financiering Beperkende factoren voor een volwassen marktwerking zijn momenteel: Dominantie OEM’ers risico en zware balans Project ontwikkelaars Financiers Investeerders Utilities Full service contracten voor 15 jaar lock-in bij OEM Onvoldoende kapitaal banken profiel geen risico, syndicaatvorming Stabiliteit commercieel rendement Subsidies
Kosten en Financiering Wat gebeurd er: Toetreden institutionele beleggers om pijplijn van projecten te kunnen realiseren Wat volgt: Vraag om extra zekerheden, standaardisering, borging continue kwaliteit van hardware en organisaties!
Asset management
Asset management control
There is an increasing focus on asset management in the wind industry. Within the asset management domain current focus is mainly on operational management and control
Costs modules Monitoring • Portfolio • Park • Turbine • Operation status • Alarms
SCADA
• •
O&M strategy modules
Analysing • Stop analysis • Loss analysis • Performance • Weather CMS Fibre optics Corrosion
• •
Operation Management • Performance • Planning • Logistics
Fibration Acoustic
Operational management control
Asset management Organizational
Assets
IT Back-end
Tactical
Operational
Assets
Installations
Asset Management approach
External interfaces
Stand alone system
Pas 55
Algorithm Based modules
Strategical
Asset Systems
Subsystem
Data validation
Portfolio
Data Handling
Board
Front-end
Interface WeLink
Web pages Pas 55
Custom BYOD interface
Web pages
Asset management – Pas 55 28 requirements for Pas 55 compliance 4.1 General requirements 4.2 Asset management policy
4.4.7.3 Risk identification and assessment 4.4.7.4 Use and maintenance of asset risk management
4.3.1 Asset management strategy 4.4.8 Legal and other requirements 4.3.2 Asset management objectives 4.4.9 Management of change 4.3.3 Asset management plan(s) 4.5.1 Life cycle activities 4.3.4 Contingency planning 4.5.2 Tools, facilities and equipment 4.4.1 Structure, authority and responsibilities 4.6.1 Performance and condition monitoring 4.4.2 Outsourcing of asset management 4.6.2 Investigation of asset related failures, incidents and nonactivities conformances 4.4.3 Training, awareness and competence 4.6.3 Evaluation of compliance 4.4.4 Communication, participation and consultation 4.6.4 Audit 4.4.5 Asset management system documentation 4.6.5.1 Corrective and preventative action 4.4.6 Information management 4.6.5.2 Continual improvement 4.4.7.1 Risk management process(es) 4.6.6 Records 4.4.7.2 Risk management methodology 4.7 Management review
Asset management – ISO 55.000
Asset management – ISO 55.000
Asset management – ISO 55.000
Asset management – ISO 55.000
Effect van Pas 55 en ISO 55.000
