Pendahuluan Rekayasa Proses Pangan
(Food Process Engineering)
ITP530
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? Ref.: Original C.J.K. Henry, Proc. Nutrition Soc 56:855-863, 1997; 2011 IFIC Communication Summit – Dave Schmidt, “Alliance to Feed the Future, 24 May 2011
ww
www.ift.org 6
World’s Population (billions)
5 1976
4
1960
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
1
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman Napoleon Bonaparte: 6
Sayembara berhadiah untuk mengatasi permasalahan kekurangan gizi dan keracunan pangan yang melanda tentara Perancis saat itu
World’s Population (billions)
5 4
1976
1960
1795
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
Agricultural
10 000 Years ago
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman Nicholas Francois Appert (i) Botol gelas diisi makanan, (ii) Ditutup rapat, (iii) Dipanaskan dalam air mendidih beberapa saat, lalu (iv) Didinginkan
6
World’s Population (billions)
5 4
Appertization 3
1976
1960
1804
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
2
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
6
World’s Population (billions)
5 1976
4
1960
1864
3
1930
2
Introduction of Food technology
1850
1 Hunter-Gatherer 4 million Years ago
Agricultural
10 000 Years ago
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman • • • •
6
World’s Population (billions)
5 4
Fiber crates Cellulose packaging Gable-top, waxed milk cartons Sliced bread 1976
• Regulations e.g. Food, Drug, and Cosmetic Act
1960
1930s
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Introduction of Food technology
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
3
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman • Automation
6
• Mass production
World’s Population (billions)
5
• Frozen foods 4
1976
• Vending machines
1960
1940s
3
1930
2
Introduction of Food technology
1850
1 Hunter-Gatherer 4 million Years ago
Agricultural
10 000 Years ago
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman • Frozen dinners • Food for bomb shelters • Frozen, ready-to-eat bakery goods • Controlled-atmosphere packaging
6
World’s Population (billions)
5 4
1976
1960
1950s
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Introduction of Food technology
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
4
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
• Diet foods
6
• Process control computers
World’s Population (billions)
5
• Clean-in-place 4
1976
• Aseptic canning • Drying improvements
1960s
1960
3
1930
2
Introduction of Food technology
1850
1 Hunter-Gatherer 4 million Years ago
Agricultural
10 000 Years ago
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
World’s Population (billions)
• Energy efficiency 6
• Water/waste utilization
5
• Membrane processing • Health/organic foods
4
• Computers
1976
1970s 1960
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Introduction of Food technology
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
5
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
• Dechemicalization
6
• Automation
World’s Population (billions)
5
• Aseptic processing 4
1980s 1976
• Irradiation • Packaging
1960
3
1930
2
Introduction of Food technology
1850
1 Agricultural
Hunter-Gatherer 4 million Years ago
10 000 Years ago
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
• Intelligent Packaging
6
• Low Carb
World’s Population (billions)
5
1990s
• Sachet Packaging 4
1976
• Functional Foods
1960
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
ITP530, Tahun 2015
10 000 Years ago
Agricultural
Introduction of Food technology
Industrial 1800 1900 2000 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
6
TEKNOLOGIPANGAN ? – menjawab berbagai tantangan jaman
2000s
6
• • • • • •
World’s Population (billions)
5 4 3
Aseptic Processing/UHT Non-thermal Processes RFID Nano-Technology Packaging Chef-Like
1976
1960 1930
2 1850
1 Hunter-Gatherer 4 million Years ago
10 000 Years ago
Agricultural
Introduction of Food technology
Industrial 1800 1900 2000
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
7
PENDUDUK DUNIA SEKARANG ? http://www.worldometers.info/world-population/
?
6
World’s Population (billions)
5 1976
4
1960
3
1930
2 1850
1 Hunter-Gatherer 4 million Years ago
Agricultural
10 000 Years ago
Industrial 1800 1900 2000
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
PENDUDUK DUNIA SEKARANG ? http://www.worldometers.info/world-population/
Feb 10, 0015AM
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
8
REKAYASA PROSES PANGAN ? Food process engineering •
is a broad field that is concerned with the application of engineering principles and concepts to the handling, manufacturing, processing and distribution of foods. (R P Singh, R.P. And Heldman, D.R. 2008. Introduction to Food Engineering. Academic Press)
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? Food process engineering •
is concerned with feasibility and practicality, that is, will something work and how much will it cost?
•
Food engineers are educated to analyze, synthesize, design, and operate complex systems that manipulate mass, energy, and information to transform material and energy into more useful form
Valentas, K.J., Levine, L and Clark, J.P. 1991. Food Processing Operation & Scale-up. Marcel Dekker Incorporated). ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
9
REKAYASA PROSES PANGAN ? Food process engineering •
is concerned with feasibility and practicality, that is, will something work and how much will it cost?
•
Food engineers are educated to analyze, synthesize, design, and operate complex systems that manipulate mass, energy, and information to transform material and energy into more useful form
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? Provide better value of foods
•
is concerned with feasibility and practicality, that is, will something work and how much will it cost?
•
Food engineers are educated to analyze, synthesize, design, and operate complex systems that manipulate mass, energy, and information to transform material and energy into more useful form
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
10
REKAYASA PROSES PANGAN ? Provide better value of foods
Nilai Pangan
=
A B
X x
Y Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? Provide better value of foods Faktor Mutu Faktor Keamanan
Nilai Pangan
ITP530, Tahun 2015
Aman = Aman x rohani Jasmani
Pilihan
Kinerja
Sensori
Gizi
Ukuran
Rasa
Harga
Etika
Fungsionalitas Lingkungan
DLL
“Waktu” Persiapan
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
11
REKAYASA PROSES PANGAN ? Provide better value of foods
Faktor Keamanan
AMAN ROHANI • kepercayaan Aman Aman • AGAMA
rohani Jasmani • Budaya/Gaya Hidup
• Dll?
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? Provide better value of foods
Faktor Keamanan AMAN JASMANI : Aman dari bahaya Aman Aman • Kimia rohani
Jasmani
• Fisik • Mikrobiologi
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
12
REKAYASA PROSES PANGAN ? Provide better value of foods
Faktor Keamanan AMAN JASMANI : Aman dari bahaya Aman Aman • Kimia rohani
Jasmani
• Fisik • Mikrobiologi
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? Provide better value of foods Faktor Mutu Faktor Keamanan
Pilihan
Kinerja
Sensori
Gizi
Ukuran
Rasa
Etika
Fungsionalitas Lingkungan
DLL
Nilai Pangan = Aman Aman x rohani
ITP530, Tahun 2015
Jasmani
Harga
“Waktu” Persiapan
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
13
REKAYASA PROSES PANGAN ? –
“better value of foods”
Perkembangan 25 tahun terakhir .............
Efisiensi. - Batch continuous processing - Improving process reliability - Reducing waste products, and - Effective energy utilization
“MAKE”
KEAMANAN PANGAN
1970
~1980
~1990
~2000
~2010 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? –
“better value of foods”
Perkembangan 25 tahun terakhir .............
+ Melayani kebutuhan masyarakat; Convinience, food service “SERVICE”
“MAKE”
“MAKE”
KEAMANAN PANGAN
1970 ITP530, Tahun 2015
~1980
~1990
~2000
~2010 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
14
REKAYASA PROSES PANGAN ? – Perkembangan 25 tahun terakhir .............
“better value of foods”
+
‘Care’ food business : Perawatan kesehatan, kebugaran Perawatan lingkungan Perawatan thd “sosial” fair trade
“MAKE”
“CARE”
“SERVICE”
“SERVICE”
“MAKE”
“MAKE”
KEAMANAN PANGAN
1970
~1980
~1990
~2000
~2010 Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? –
“better value of foods”
.................. KEDEPAN ? ...............
“CARE” berlanjut,
“MAKE”
“SERVICE”
“SERVICE”
“MAKE”
“MAKE”
lebih personal, perscribed food and nutrition
KEAMANAN PANGAN
1970 ITP530, Tahun 2015
~1980
~1990
~2000
~2010 Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
15
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ............... • Pemastian : mempertahankan/meningkatkan keamanan pangan berlanjut, lebih personal, perscribed food and nutrition
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ............... • Pemastian : mempertahankan/meningkatkan keamanan pangan • • • •
Mempertahankan kesegaran Mempertahankan/meningkatkan kualitas sensori Mempertahankan/meningkatkan kualitas gizi Mempertahankan/meningkatkan masa simpan mengurangi kehilangan & kemubaziran • Meningkatkan keramahan thd lingkungan
ITP530, Tahun 2015
berlanjut, lebih personal, perscribed food and nutrition
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
16
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ............... • Pemastian : mempertahankan/meningkatkan keamanan pangan • • • •
Mempertahankan kesegaran Mempertahankan/meningkatkan kualitas sensori Mempertahankan/meningkatkan kualitas gizi Mempertahankan/meningkatkan masa simpan mengurangi kehilangan & kemubaziran • Meningkatkan keramahan thd lingkungan
berlanjut, lebih personal, perscribed food and nutrition
• Meningkatkan fungsionalitas • Meningkatkan peran pangan strategi “preventative health care”
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ............... • Pemastian : mempertahankan/meningkatkan keamanan pangan • • • •
Mempertahankan kesegaran Mempertahankan/meningkatkan kualitas sensori Mempertahankan/meningkatkan kualitas gizi Mempertahankan/meningkatkan masa simpan mengurangi kehilangan & kemubaziran • Meningkatkan keramahan thd lingkungan
berlanjut, lebih personal, perscribed food and nutrition
• Meningkatkan fungsionalitas • Meningkatkan peran pangan strategi “preventative health care ” • Meningkatkan efisiensi proses produksi/pengolahan ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
17
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ...............
Rekayasa proses pangan mempunyai peranan penting: Dengan memberikan “better value of foods” Meningkatkan jumlah individu yang bisa hidup sehat, aktif dan produktif
Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? –
Jumlah penduduk
.................. KEDEPAN ? ...............
Individu yang sehat, aktif dan produktif
Status Kurang/ tidak sehat
Status Kesehatan Umum
Status Sehat & Bugar
Status Kesehatan ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
18
REKAYASA PROSES PANGAN ? –
Jumlah penduduk
.................. KEDEPAN ? ...............
Individu yang sehat, aktif dan produktif
Status Kurang/ tidak sehat
Status Kesehatan Umum
Status Sehat & Bugar
Status Kesehatan Purwiyatno Hariyadi
[email protected]
ITP530, Tahun 2015
REKAYASA PROSES PANGAN ? –
Jumlah penduduk
.................. KEDEPAN ? ...............
Individu yang sehat, aktif dan produktif
Status Kurang/ tidak sehat
Status Kesehatan Umum
Status Sehat & Bugar
Status Kesehatan ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
19
REKAYASA PROSES PANGAN ? – .................. KEDEPAN ? ............... Jumlah penduduk
ITP530
Individu yang sehat, aktif dan produktif
Status Kurang/ tidak sehat
Status Kesehatan Umum
Status Sehat & Bugar
Status Kesehatan ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
ITP530 Rekayasa Proses Pangan (Food Process Engineering) • 2 (2-0) • Selasa 800-940am • Dosen: Purwiyatno Hariyadi (
[email protected]) Eko Hari Purnomo (
[email protected]) Nur Wulandari (
[email protected]) Elvira Syamsir (
[email protected])
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
20
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
TERIMAKASIH
Terimakasih
[email protected]
ITP530, Tahun 2015
Purwiyatno Hariyadi
[email protected]
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id
21