MTA-SZTAKI: Gyártásautomatizálási Labor és a Fraunhofer Project Center for Production Management and Informatics ( Fraunhofer PMI) www.sztaki.hu www.fraunhofer.hu
Kutatás-fejlesztés, szolgáltatások és speciális alkalmazások Prof. Monostori László Igazgató
Haidegger Géza tud. főmunkatárs
VFM 2013. december 9. A JÖVŐ ÉLELMISZERIPARI GYÁRA Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
Robotika és gyártásautomatizálás CYBER-PHYSICAL SYSTEMS
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Példák jelentős technológia áttörésekre: SMART, intelligens robotikai megoldások, robotika kiteljesedése… Intelligens szenzorika, Új anyagok: bio-, nano-, emlékező…, kompozitok, fémhabok, zöld-… Új eljárások. Tudás-alapú, informatikai rendszerek, Öntanuló irányítási megoldások, Nagy adatmennyiségek feldolgozásával, NYÍLT rendszerekkel: bármilyen infó, akárhol elérhető, SMART Integrálhatóság
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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ManuFuture: Válasz a jelen kérdéseire
A Factories of the Future (FoF): EU szinten történő felkészülés USA lépése: MORE- MOST COMPETITIVE US MANUFACTURING Németország: INDUSTRY 4.0 Egy új, még átfogóbb ipari forradalom kezdeteként EU : HORIZON -2020 ICT - INFOKOMMUNIKÁCIOS K+F+I Robotika - Sok alkalmazási terület előterében.
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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ManuFuture : megoldásokat és jövőképet kínál az élelmiszerlánc szereplőinek A ManuFuture Nemzeti Technológiai Platform összefogja a magyar, innovációra igényt tartó gyártó vállalatokat. A Platformot a Gépipari Tudományos Egyesület menedzseli. Részletekért jelentkezni lehet az alábbi linken: www.gteportal.eu Dr. Igaz Jenő igazgató
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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SMART Robotikai kísérletek
Inkrementális lemezalakítás, On-line, real-time méréstechnika a robotos alakításoknál, 2D-s és 3D-s képfeldolgozás, l 3D-s teljeség-ellenőrzés, Komplex, összetett megfogási technológiák kísérletei, Virtuális és valós környezetek smart integrálása, Virtuális és kiegészített valóság – alkalmazásokkal. Digitális és valós gyártás integrálása, szimulációk tesztelése, verifikálása.
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Innovációs lánc az IPAR felé
Industry Basic research Basic HAS funding
Applied research
Development
Deployment
Pre-competitive R&D grants (EU, dom.)
OTKA
Start-up funding Industrial projects
ERC grants
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Operation
Együttműködő termelési hálózatok tervezése és menedzsmentje Objectives Develop such production network design, management, and optimization methods that support decentralized and recurring efforts to match future demand with supply by relying on asymmetric and in part uncertain information.
Results Exploring issues and resolutions of cooperative and responsive manufacturing enterprises state-of-the-art review analysis of several industrial case-studies Cooperation methods for supply chains that share risks and benefits EU FW6 5-day Car AC/DC project: Code of Practice book Related EU projects: AC/DC, Advance
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Termeléstervezés és optimalizálás Objectives The goal is the development of methods, algorithms, and software solutions for efficiently solving the production planning, scheduling, and optimization problems of manufacturing companies.
Results
Generalized production planning and optimization solutions for SMEs based on advanced algorithms FhG cooperative project: Milkrun planning for layout optimization (SZTAKI, FhA) Related industrial projects: Bosch Rexroth, Gamesa, HITACHI Related EU projects: ReliaWIND, ADVANCE
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Rendelés-állomány menedzsment Objectives Order management drives the order fulfilment process of production and service businesses: its task encompasses controlling and monitoring of customer orders as well as their related production, supply and distribution orders. The primary goal is to provide an interface between a manufacturing enterprise and its distribution channels and customers.
Results Open Source ERP Market study (potential for SMEoriented seminars & update) PMI internal project: Tool-based complexity management in production and order management (just starting) EU project: TRASER
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Valós-idejű termelésirányítás Objectives Based on the newest Digital Factory (DF) and ICT technologies, the objectives are to provide solutions and systems that handle the problems of executing pre-optimized plans, by using effectively the huge data from the execution level in production planning and control stages and contribute to the reduction of the gap between the ERP and MES systems.
Results MES-based analyzing and simulation system Data mining on large MES data PLC reverse-engineering for simulation Self-building simulation framework FhG cooperative project: EasySim (SZTAKI, FhA) Related industrial projects: HITACHI, AUDI, Knorr-Bremse Related EU projects: VFF, RLW Navigator
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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ADVANCE— Döntéstámogatás logisztikára Problem description
Main Partners
Limited information transparency in multiple-participant hub-andspoke logistics networks impairs operational decisions re. asset utilisation. Poper modelling and predictive analysis of processes can improve the situation, even within existing business structures.
SZTAKI (coordinator), Aston University, RUG, Palletways, TTS
Solution: dataflow editor (other components to follow)
Goals
Resource-efficient dataflow modelling and execution framework New modelling and optimisation algorithms Evolvable decision support allowing user assessment in the user’s own context http://www.advance-logistics.eu/
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Cornet AIP- Aktív +intelligens csomagolás Problem description
Main Partners
The AIP technologies working well in other regions may not be introduced seamlessly in Europe due to different legal, technological and business backgrounds. Research of alternative technologies and channelling of knowledge is a first step of overcoming the obstacles.
FhG IVV; IVLV; Stichting Wereld van Paper; Bumaga BV; CELABOR S.C.R.L.; TECOS; SZTAKI; MTESZ GTE; ITENE, Ecoplus; Ofi; PetaFuel
Solution: AIP knowledge base
Goals Systematic collection of AIPrelated knowledge and resources in Europe Research of AIP-related technologies Knowledge base for stakeholders, researchers and policy makers http://www.activepackaging.eu/ http://kb.activepackaging.eu./ Project closed
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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Kiszolgálás-tervezés Problem description
Partners
Factory planning software by FhA Logistics planning based on the defined layout: develop a milkrun calculation application as an embedded module („FactoryApp”)
PMI SZTAKI, FhA Wien, FhA Graz,
Solution: SW module development + math programming
Results
Support layout-planning regarding material supply (e.g. kanban, pickand-delivery, multiple warehouses, capacity and time constraints, …)
Milkrun for raw material and finished goods transportation
Evaluate several layout and material supply alternatives
Develop and use tool for factory planning and internal logistics projects
Graphical network design (routes, stations), easy to modify
PR purposes if touch-table integration is performed
2D layout XML data from Factory planner, logistics data from the user Decomposition of the VRP problem
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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EasySim: KKV-k szimulációs erőforrása Problem description
Partners
Effective application of simulation tools is very expensive, especially for SME’s. Special expertise is needed for simulation analysis.
PMI SZTAKI, (FhA)
There is no standardized data input for simulation
Solution: Smart simulation sw. based on standard data Microsoft Excel (XLS table) based data storage
Shorter simulation based analysis project life-cycles
Data model according to the relevant (ISA-95) standard
Use of both, commercial and inhouse developed simulation engines
Production data (information of resources, materials, routings etc. stored)
Easier deployment and exploitation of the results
Automatic simulation analysis Results are visualized in MS Excel to ensure easy application Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
Results
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Köszönjük a figyelmet!
Haidegger Géza Ph.D. Tud. Főmunkatárs
[email protected]
Prof. László Monostori Director Phone +36 1 279 6176
[email protected] www.fraunhofer.hu Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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További információ:
Haidegger Géza Ph.D. Tud. Főmunkatárs
[email protected]
Fraunhofer Project Center for Production Management and Informatics A joint initiative of Fraunhofer and SZTAKI
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