Lampiran 1 NO. NAMA MEKANIK

70

Lampiran 1 NO.

NAMA MEKANIK

1 2 3 4 5 6 7 8 9 10 11 12 13

Andri Denny Eko Fahrul Handi Hery Mujilan Montes Nanang Patikwan Ridwan Supri Sandy jumlah

Faktor Penyabab masalah 2 3 4

1 4 4 5 4 5 4 4 4 4 4 4 4 4 54

2 4 3 4 3 3 3 4 3 4 3 4 3 43

1 1 4 1 3 3 3 1 1 1 2 1 4 26

1 4 1 3 1 1 1 4 1 2 2 3 1 24

KET : >> Penyebab 1. 2. 3. 4.

Mekanik menunggu spare part. Peralatan kerja yang kurang atau rusak. Waktu membersihkan stall. Pengetahuan eknisi yang kurang Proses. 5. Proses peminjaman SST/equipment yang lama .

>> Nilai = skala 1 s/d 5 NO

Penyebab

Jumlah penilaian

1 2 3 4 5

Mekanik menunggu spare part Peralatan kerja yang kurang atau rusak Waktu membersihkan stall Pengetahuan eknisi yang kurang Proses peminjaman SST/equipment yang lama

54 43 26 24 63

Tabel. Hasil penilaian dari kuisioner yang di berikan kepada mekanik Astrido bekasi untuk mencari faktor penyebab masalah.

5 5 5 4 5 4 5 5 5 5 5 5 5 5 63

71

LAMPIRAN KUISIONER MENCARI PENYEBAB MASALAH

72


73


74


75


76


77


78

Lampiran 2 DARTAR POSISI SST DAN EQUIPMENT NO.

Kode SST

Nama

Lokasi Qty

STEERING (N SERIES) 1

5-8840-2052-0

STEERING LOCK NUT WRENCH

2

5-8840-2053-0

STEERING ADJ. SCREW WRENCH

3

5-8840-2017-0

-PITMAN ARM REMOVER

A-1 A-2 A-3

1 1 1 1 1

-TIE ROD END REMOVER (DRIVE SIDE) 4

5-8840-2051-0

DROP ARM REMOVER

5

5-8840-2018-0

TIE ROD END REMOVER

A-4 A-5

LEAF SPRING BUSING REM. & INST. FOR RUBER BUSHING

A-6

1

A-7 A-8

1 1

A-9 A-10 A-11

1 1 1

A-12 A-13 A-14

1 2 2

A-15

2

A-16 A-17

2 2

A-18

2

A-19 A-20 A-21

1 1 2

SUSPENSION (N SERIES) 6

4-8840-2048-1

PROPELER SHAFT (N SERIES) 7

9-8529-2101-0

DRIVE PINION FLANGE BRACKET

8

9-8522-0033-0

-CENTER BEARING INSTAKKER -CRANKSHAFT GEAR INSTALLER

REAR AXLE (N SERIES) 9

5-8840-2329-0

AXLE SHAFT BEARING NUT REM. & INST.

10

9-8522-1268-0

AXLE SHAFT BEARING OUTER RACE INST.

11

5-8840-2047-0

- DRIVE PINION OIL SEAL INSTALLER -OIL SEAL INSTALLER

12

9-8522-1807-0

DRIVE PINION & REAR HUB OIL SEAL INST.

13

9-8521-1772-0

AXLE SHAFT BEARING OUTER RACE INST.

14

9-8522-1194-0

15

9-8522-1196-0

16

9-8522-1197-0

REAR HUB INNER BEARING OUTER RACE INST. DRIVE PINION INNER BEARING OUTER RACE INST. DRIVE PINION OUTER BEARING OUTER RACE INST.

17

5-8840-2027-0

-UNIVERSAL PULLER BALL BEARING PULLER

18

5-8840-2031-0

-DIFFERENTIAL SIDE BEARING REM. ADAPTER

19

9-8521-2701-0

-DIFFERENTIAL SIDE BEARING REM. ADAPTER

20

9-8522-1614-0

DIFFERENTIAL SIDE BEARING INSTALLER

21

9-8521-0092-0

REAR HUB INNER BEARING REMOVER

- SIDE BEARING ADAPTER

79

22

9-8521-0061-0

-DIFFERENTIAL SIDE BEARING REMOVER

A-22

3

A-23 A-24 A-25

3 1 1

1 1 2 2 3 1 1 1 1 1 2

-SIDE BEARING REMOVER 23

9-8511-1507-0

DRIVE PINION FLANGE HOLDING WRENCH

24

9-8522-1188-0

REAR HUB BEARING NUT WRENCH

25

9-8522-0018-0

-DRIVE PINION INNER RACE INSTALLER -DRIVE PINION INNER BEARING INSTALLER

FRONT AXLE (N SERIES) 26

5-8840-2023-0

FRONT HUB INNER BEARING OUTER RACE INST.

27

5-8840-2024-0


28

5-8840-2026-0


29

5-8840-2235-0

FRONT HUB OIL SEAL INSTALLER

30

5-8340-2015-0

HUB NUT WRENCH

31

9-8521-0115-0

FRONT HUB REMOVER (5 STUDS)

32

5-8840-2016-0

FRONT HUB REMOVER (5 STUDS)

33

5-8840-2021-0

KINGPIN REMOVER

34

5-8840-2019-0

TIE ROD ARM & KNUCKLE ARM REMOVER

35

5-8840-2020-0

KINGPIN KEY BOLT REMOVER

36

5-8840-2022-0

KINGPIN REMOVER

A-26 A-27 A-28 A-29 A-30 A-31 A-32 A-33 A-34 A-35 A-36

-WRENCH (FOR SERVO UNIT)

A-37

1

A-38 A-39 A-40 A-41 A-42 A-43 A-44 A-45 A-46 A-47 A-48 A-49 A-50 A-51 A-52 A-53

6 3 1 2 1 2 1 1 1 1 2 2 1 1 1 2

BRAKE (N SERIES) 37

5-8840-2043-0

-MAINSHAFT FLANGE HANDLE ENGINE (N SERIES) 38

5-8840-0200-0

OIL FILTER WRENCH

39

5-8840-0203-0

OIL FILTER WRENCH

40

1-8522-1087-0

OIL FILTER WRENCH

41

5-8840-2094-0

OIL FILTER WRENCH

42

8-9439-6858-0

SLINGER PULLER

43

9-8523-1426-0

VALVE SPRING COMPRESSOR

44

5-8840-2228-0


45

5-8840-2099-0

VALVE GUIDE REMOVER & INSTALLER

46

5-8840-2227-0

VALVE GUIDE REPLACER

47

9-8522-0034-0

CRANKSHAFT FRONT OIL SEAL INSTALLER

48

9-8522-1254-0

CRANKSHAFT REAR OIL SEAL INSTALLER

49

8-9439-6816-0

CRANKSHAFT GEAR INSTALLER

50

8-9439-6815-0

VALVE GUIDE SEAL INSTALLER

51

1-8522-1005-0

VALVE STEM OIL SEAL INSTALLER

52

9-8523-2554-0

CYLINDER LINER INSTALLER

53

5-8840-2219-0


80

54

9-8523-1818-0

CAMSHAFT BEARING REMOVER & INSTALLER

55

9-8523-1169-0

CYLINDER LINER REMOVER

56

5-8840-2220-0

CYLINDER LINER REMOVER ANKLE

57

9-8523-2557-0


58

5-8531-7002-0

COMPRESSION GAUGE ADAPTER

59

5-8840-2360-0

REAR OIL SEAL REMOVER

60

8-9439-6818-0

CRANKSHAFT GEAR REMOVER

A-54 A-55 A-56 A-57 A-58 A-59 A-60

1 3 2 3 1 1 1

1 1 1 1 1 2 1

MANUAL TRANSMISSION (N SERIES) 61

5-8840-2112-0

COUNTERSHAFT BEARING REMOVER

62

9-8529-2201-0

SPRING PIN REMOVER

63

5-8840-2045-0

ANTI LASH PLATE INSTALLER

64

5-8840-2342-0

MAIN SHAFT BEAREING REMOVER

65

5-8840-2242-0

REAR COVER OIL SEAL INSTALLER

66

5-8840-2344-0

BOLT & NUT

67

5-8840-2343-0

BEARING REMOVER

A-61 A-62 A-63 A-64 A-65 A-66 A-67

CLUTCH (N SERIES) 68

5-8840-2240-0

CLUTCH PILOT ALIGNER

A-68

1

69

5-8840-0256-0

UPPER LINK BUSHING REMOVER & INST.

B-1

1

B-2

1

B-3 B-4 B-5

1 1 1

B-6 B-7

1 1

MAIN SHAFT NUT WRENCH

B-8

1

TIMING GEAR CASE COVER OIL SEAL INST.

B-9

1

POWER STEERING PUMP OIL SEAL INST. BRAKE (TBR 54-541) 70 5-8840-2003-0 AXLE SHAFT BEARING NUT REMOVER & INST. REAR AXLE (TBR 54-541) 71

9-8522-1164-0

SIDE BEARING INSTALLER

72

9-8522-1272-0

AXLE CASE OIL SEAL INSTALLER

73

5-8840-0015-0

SEPARATOR BEARING REMOVER INSTALLER

FRONT AXLE (TBR 54-541) 74

9-8522-1141-0

OUTER BEARING OUTER RACE INSTALLER

75

9-8522-1274-0

INNER BEARING OUTER RACE INSTALLER

MANUAL TRANSMISSION (TBR 54-541) 76

5-8840-0353-0

ENGINE (TBR 54-541) 77

5-8840-2061-0

81

78

5-8840-0086-0

CRANKSHAFT TIMING PULLEY REMOVER

79

5-8840-2035-0

CRANKSHAFT & INJ.PUMP GEAR REMOVER

80

5-8840-0201-0

OIL FILTER WRENCH (EURO 2)

81

5-8840-2000-0

PILOT BEARING REMOVER

82

5-8840-2040-0


83

9-8523-1423-0


84

9-8523-1212-0

VALVE GUIDE REPLACER

85

5-8522-0024-0

CRANKSHAFT TIMING PULLEY INSTALLER

B-10 B-11 B-12 B-13

1 1 3 2

B-14 B-15 B-16 B-17

1 2 1 1

B-18

1

B-19 B-20 B-21 B-22 B-23 B-24 B-25

1 1 1 1 1 1 1

B-26 B-27 B-28 B-29

1 1 1 1

B-30 B-31 B-32 B-33 B-34 B-35 B-36 B-37

2 2 2 1 1 1 1 1

CRANKSHAFT PILOT BEARING REMOVER

CRANKSHAFT PILOT BEARING INSTALLER 86

5-8840-9018-0

PISTON RING REMOVER

AUTOMATIC TRANSMISSION (TBR 54-541) 87

5-8840-0091-0

HOLDING FIXTURE

88

5-8840-0123-0

OIL PUMP OIL SEAL INSTALLER

89

5-8840-0254-0

SPRING COMPRESSOR (SNAP RING)

90

5-8840-0092-0

PUMP ASSEMBLY

91

5-8840-0352-0

MANUAL VALVE SHAFT OIL SEAL INSTALLER

92

5-8840-0350-0

OIL PUMP ALIGNMENT TOOL

93

5-8840-0351-0

94

5-8840-2168-0

O/D CASE GUIDE BOLT ONE WAY CLUTCH TESTING TOOLS TORQUE CONVERTER

95

NPN

NEUTRAL START SWITCH SETTING GUIDE

96

NPN

OIL PRESSURE ADAPTER

97

5-8522-0050-0

OIL SEAL INSTALLER

98

9-9523-1818-0

CAMSHAFT BEARING REMOVER &INSTALLER

99

9-8840-2041-0


100

9-8523-1169-0


101

5-8840-2047-0

DRIVE PINION OIL SEAL INSTALLER

102

9-8522-1269-0

BEARING HOLDER SEAL INSTALLER

103

-

WATER SEPARATOR WRENCH

104

9-8521-2504-0

TIMING PULLEY HOUSING OIL SEAL INST.

105

9-8521-2303-0

OUTPUT BEARING INSTALLER

82

106

9-8521-0074-0

CRANKSHAFT TIMING GEAR REMOVER

107

9-8522-1606-0

GRIP

108

9-8522-1148-0

GRIP

109

5-8840-2019-0

110

9-8522-1607-0

111

9-8522-1609-0

112

9-8522-1613-0

TIE ROD ARM AND KNUCKLE INST. DRIVE PINION AND REAR HUB OIL SEAL INSTALLER REAR HUB INNER BEARING OUTER RACE INSTALLER FINAL PINION LINER BEARING OUTER RACE INSTALLER

113

9-8522-0002-0

VALUE GUIGE REPLACER

114

9-8522-0035-0

VALUE GUIGE REPLACER

115

5-8840-2042-0

BEARING REMOVER ASM.

116

9-8522-1615-0

MAINSHAFT REAR BEARING INSTALLER

117

BETA

UNIVERSAL PULER / BEARING REMOVER

118

9-8511-1106-0

AXLE SHAFT BEARING NUT WRENCH

119

5-8840-0266-0

ANGLE GAUGE

120

9-8522-1603-0

DUMMY PINION SHAFT

121

9-8521-2110-0

122

9-8524-1607-0

DRIVE PINION HOLDING WRENCH DRIVE PINION AND REAR HUB OIL SEAL INSTALLER

123

105101

SPRING SKILL

124

105102

OBENG MAGNET

125

105103

OIL FILTER WRENCH (52)

126

105104

SHOCK 36 BESAR

127

105105

SHOCK 38 BESAR

128

105106

SHOCK 41 BESAR

129

105107

SHOCK 46 BESAR

130

105108

SHOCK 50 BESAR

131

105109

SHOCK 54 BESAR

132

105110

SHOCK 55 BESAR

133

105111

SHOCK 60 BESAR

134

105112

SHOCK 63 BESAR

135

105113

SHOCK 21 KECIL

136

105114

SHOCK 23 KECIL

137

105115

SHOCK 23 BESAR

138

105116

SHOCK 24 BESAR

139

105117

SHOCK 17 PANJANG

140

105118

SHOCK 19 PANJANG

141

105119

SHOCK 21 PANJANG

B-38 B-39 B-40 B-41

1 1 1 1

B-42

1

B-43

1

B-44 B-45 B-46 B-47 B-48 B-49 B-50 B-51 B-52 B-53

1 1 1 1 2 1 1 1 1 1

B-54 B-55 B-56 B-57 B-58 B-59 B-60 B-61 B-62 B-63 B-64 B-65 B-66 B-67 B-68 B-69 B-70 B-71 B-72 B-73

1 4 4 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

83

142

105120

SHOCK 30 KECIL

143

105121

SHOCK 32 KECIL

144

105122

TORSI KECIL

145

105123

TORSI SEDANG

146

105124

SLIDING HAMER KECIL

147

105125

KUNCI PIPA KECIL

148

105126

KUNCI PIPA SEDANG

149

105127

KUNCI RING 30-32

150

105128

KUNCI PAS RING 32

151

105129

KUNCI PAS RING 30

152

5-8840-0161-0

CRANKSHAFT TIMING PULLEY FIXING WRENCH

153

1-8522-1025-0

RING PISTON EXPANDER

154

105139

AIR GUN

155

1105-910

RADIATOR CUP TESTER

156

5-8840-2225-0

OIL SEAL TOOL KIT

157

5-8840-2359-0

CRANKSHAFT OIL SEAL INSTALLER

158

5-8840-2357-0


159

1-8522-0053-0


160

8-9425-0889-0


161

9-8522-2554-0


162

SLIDING HAMER BESAR

163

105140

VERNIER CALIPER

164

105141

MICROMETER

165

105142

MICROMETER HEAD

166

105143

DIAL INDICATOR STAND

167

105144

DIAL INDICATOR

168

105145

TERMOMETER

169

105146

WATER PAS

170

105147

HAIR DRYER

171

105148

GLUE GUN

172

105149

SCREW PLAT SET

173

105150

CYLINDER BORE GAUGE

174

105151

AVO METER

175

105152

STEMPING ANGKA & HURUF

176

105153

SIKAT KAWAT

177

105154

PALU PLASTIK / KARET

B-74 B-75 B-76 B-77 B-78 B-79 B-80 B-81 B-82 B-83 B-84 B-85 B-86 B-87 B-88 B-89 B-90 B-91 B-92 B-93 B-94

1 2 1 2 1 1 1 2 1 2 1 2 5 2 4 1 2 1 2 2 1

C1-1 C1-2 C1-3 C1-4 C1-5 C1-6 C1-7 C1-8 C1-9 C1-10 C1-11 C1-12 C1-13

2 6 2 3 4 1 1 1 1 1 1 2 1

C2-1 C2-2

5 2

84

178

105155

GERINDA TANGAN ANGIN

179

105156

BOR TRANGAN ANGIN

180

105157

MATA BOR (1 SET)

181

105158

PAHAT

182

105159

KIKIR

183

105160

OBENG + PANJANG

184

105161

KUNCI “L” BINTANG (1 SET)

185

105161

SOLDER

186

105162

HYDROMETER

187

105163

CENTER CLUTCH

188

105164

PEMOTONG KABEL

189

105165

GUNTING SENG

190

105166

KUNCI INGGRIS

191

105167

ADAPTOR SHOCK

192

105168

IMPACT

193

105168

IMPACT

194

105168

IMPACT

195

105168

IMPACT

C2-3 C2-4 C2-5 C2-6 C2-7

1 1 1 4 10

C3-1 C3-2 C3-3 C3-4 C3-5 C3-6 C3-6 C3-7 C3-7

1 1 2 1 3 1 1 1 3

C4-1 C4-2 C4-3 C4-4 C4-5 C4-6 C4-7

1 1 1 1 3 1 1 6 1 1 2

196

105168

IMPACT

197

105169

IMPACT TIMING GEAR

198

105170

BOR TANGAN LISTRIK

199

105171

COMPRESSION TESTER

200

105172

GERINDA TANGAN LISTRIK

201

105173

KABEL JUMPER

202

-

SARUNG TANGAN (APD)

C5-1 C5-2 C5-3 C5-4

203

105174

PIPA / BESI PANJANG / LINGGIS

C6-1

85

Lampiran 3 Tabel. data survei kuisioner kepuasan mekanik terhadap perubahan yang terjadi.

Penilaian Tidak puas Kurang puas Puas Sangat puas

Jumlah 0 0 13 0

% 0% 0% 100 % 0%

Jumlah

14 12 10 8 Jumlah

6 4 2 0 Tidak puas

Kurang puas

Puas

Sangat puas

Grafik 5.1 Kepuasan mekanik terhadap perubahan yang terjadi

86

Kuisioner kepuasan perubahan system peminjaman SST

87


88


89


90














NO

Penyebab

1 2 3 4 5

Proses peminjaman SST/equipmqnt yang lama Mekanik menunggu spare part Peralatan kerja yang kurang atau rusak Waktu membersihkan stall Pengetahuan eknisi yang kurang

Jumlah penilaian 63 54 43 26 24

Penilaian Tidak puas K Kurang puas Puas Sangat puas

Jumlah 0 0 13 0

% 0% 0% 100% 0%

Jumlah

14 12 10 8 6 4 2 0

Jumlah

Tidak puas

Kurang puas

Puas

Sangat puas

NO.

NAMA MEKANIK

1 2 3 4 5 6 7 8 9 10 11 12 13

Andri Denny Eko Fahrul Handi Hery Mujilan Montes Nanang Patikwan Ridwan Supri Sandy jumlah

Faktor Penyabab 2 3 4

1 4 4 5 4 5 4 4 4 4 4 4 4 4 54

2 4 3 4 3 3 3 4 3 4 3 4 3 43

1 1 4 1 3 3 3 1 1 1 2 1 4 26

5 1 4 1 3 1 1 1 4 1 2 2 3 1 24

5 5 4 5 4 5 5 5 5 5 5 5 5 63

Lampiran 1 NO. NAMA MEKANIK

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