MINUTES OF MEETING DESIGN DEVIATION NO. 10. Distribution: - PLN Kit lndrarnayu

MINUTES OF MEETING -

PLN Pernbangkitan lndrarnayu PLN-E

Place Date Time

: Kantor PLN-E Adityawarrnan : 2oth~ a n u a r y2010 : 10.00 - selesai

Discussion:

DESIGN DEVIATION NO. 10 PLTU 1Jawa Barat (3 X 330 M W ) lndrarnayu Attended 1. 2. 3. 4.

by: Eddy K. Kartono Dini Rahrnawati Darwati

Distribution: - PLN Kit lndrarnayu - PLN-E

Kronologis : 1. PLN-E mengusulkan sebelum melanjutkan pembahasan pada Book II Part 4.3A dan Part 4.38, maka PLN-E ingin menyampaikan informasi secara resmi List of Approval Sub Contractors of Major Equipment yang sudah dilaksanakan pada pembangunan PLTU Indramayu. 2. Pada saat mulai pembangunan PLTU lndramayu terdapat kebijaksanaan dari Project Director (PD) Y8 sbb : a. .lika Kontraktor yang melaksanakan sesuai dengan Vendor List, maka secara langsung dapat disetujui dengan catatan bahwa spesifikasi teknik mengikuti yang ada di dokumen kontra k. b. .lika usulan tidak terdapat pada Vendor List, maka Kontrator wajib memberikan usulan kepada Project Director Y8, selanjutnya akan dilakukan pembahasan bersama PLN-E dan PLN JMK dan keputusan persetujuan dikeluarkan oleh PD Y8. c. Hal-ha1 yang berkaitan dengan surat edaran DIRKON mengenai approval Sub Vendor harus diputuskan melalui DDDAN, maka pada tanggal tersebut persetujuan sudah mendekati penyelesaian. Sehingga perlu d~laksanakan evaluasi pada rapat hari ini. (Laporan SCH.3.10 terlampir). 3. Pembahasan hari ini dapat diselesaikan Book II Part 4.3A. 4. Pembahasan Book II Part 4.3B akan dilaksanakan pada hari Kamis dan Jum'at, tanggal 28-29 Januari 2010, di Site Indramayu. MINUTES REVIEWED AND AGREED BY,

PLN Pernbangkitan lndrarnayu

EDDY

K.

/

PLN ENJlNlRlNG

KARTONO

BOOK IV-A PART 5 Forms and Schedules SCHEDULE 3 Bid Information

SCHEDULE 3.10 – List of Approved Sub-Contractor(s) of Major Equipment Item Ⅰ

Design

Sub Contractor

Actual

1

Power Plant Design

North China Power Engineering (Beijing) Co., Ltd (NC)

2

Jetty Design

Second Harbor Engineering Investigation & Design Institute, China Transport Engineering Inc.(CHEC)

Civil Works

Gansu No.1 Construction Engineering Co., Ltd(GSCEC)

Erection

Ⅱ Ⅲ Ⅳ

North China Power Engineering (Beijing) Co., Ltd (NC) CRI Italy for Chimney only Di dalam diskusi di Cina, Wuhan konseptual design sebagai pelaksanaan adalah CCCC Second Harbour. Di dalam pelaksanaan di lapangan selaku Sub Contractor adalah CTSESI. Di dalam pelaksanaan di lapangan adalah PT. WIKA.

Di dalam pelaksanaan di Shanghai Power Erection No.2 Company (SPESC) lapangan adalah PT. Truba Manunggal. Shanghai Power Construction Plant Startup & Testing institute

Di dalam pelaksanaan lapangan adalah SCP JO.

di


di


di

Commissioning

Testing

Suzhou Guodian Thermal Power Research Institute Co., Ltd.

Ⅵ

Training & Operation

Shanghai Electric Power Co., Ltd. Power Operation Branch

VII

Major Equipment

Boiler

1 2 3 4

Babcock & Wilcox Beijing Company, Ltd. Babcock & Wilcox Beijing (B&WBC ) Company, Ltd. (B&WBC ) Harbin Boiler Co., Ltd. Dongfang Boiler Group Co., Ltd. Shanghai Boiler Works, Ltd.

Steam Turbine

1 2 3 4

Beijing BEIZHONG Steam Turbine Generator Co., Beijing BEIZHONG Steam Turbine Ltd. (BSTG) Generator Co., Ltd. (BSTG) Harbin Turbine Co., Ltd. Dongfang Steam Turbine Works Shanghai Turbine Co., Ltd.

Ⅴ

1

2

Sch-3.10 - 1

PT PLN (Persero) –PLTU 1 Jawa Barat -3x(300-400) MW-Indramayu Weat Java


Item

3

Generator

Major Auxiliaries Equipment

VⅢ

Sub Contractor Actual Beijing BEIZHONG Steam Turbine Generator Co., Beijing BEIZHONG Steam Turbine Generator Co., Ltd. (BSTG) Ltd. (BSTG) Harbin Electric Machinery Co., Ltd. Dongfang Electric Machinery Co., Ltd. Shanghai Turbine Generator Co., Ltd Akan dilengkapi oleh PLN‐E.

1 2 3 4

Boiler & Auxiliaries

1

Fan

1 2 3 4

Shanghai Blower Works Co., Ltd Howden Hua Engineering Company Ltd Shenyang Blower Works Co., Ltd Chengdu Power Machinery Works

Coal Pulverizer

1 2 3

Beijing Power Equipment Group Shenyang Heavy Machinery Group Co., Ltd Shanghai Heavy Machinery Works

ESP

1 2 3 4

Zhejiang Feida Environmental Science & Technology Co., Ltd Fujian Longking Co., Ltd Lanzhou Electric Power Equipment Manufactory Zhejiang Sunyard Environmental Protection Engineering Co., Ltd

4

Coal feeder

1 2 3 4

Steam Turbine Auxiliary Plant

2

3

1

Boiler Feed Pump

2

Boiler Feed Turbine

3

Condenser

4

LP Heater

5

HP Heater

&

Pump

Akan dilengkapi oleh PLN‐E. Akan dilengkapi oleh PLN‐E.

Akan dilengkapi oleh PLN‐E.


Shenyang Stock Electric Power Equipment Akan dilengkapi oleh PLN‐E. Co.,Ltd. Jangsu Thermo Ramsey Technology Co.,Ltd Shenyang Electric Power Machinery General Factory Xuzhou Sanyuan Weighing Technology Co., Ltd Akan dilengkapi oleh PLN‐E.

1 2 3

Akan dilengkapi oleh PLN‐E. KSB Shanghai Pump Co., Ltd. Shanghai Electric Power Equipment Manufacture Plant General Co., Ltd. Shenyang Pump Co., Ltd.

1 2 3

Hangzhou Steam Turbine Co., Ltd. Dong Fang Steam Turbine Works Harbin Turbine Co., Ltd.

Dong Fang Steam Turbine Works

1 2 3 1 2 3

Beijing BEIZHONG Steam Turbine Generator Co., Ltd. (BSTG). Shanghai Power Equipment Co., Ltd. Hangzhou Boiler Group Co., Ltd. Beijing BEIZHONG Steam Turbine Generator Co., Ltd. (BSTG) Shanghai Power Equipment Co., Ltd. Hangzhou Boiler Group Co., Ltd.


1 2 3

Shanghai Power Equipment Co., Ltd. Hangzhou Boiler Group Co., Ltd. DONGFANG Boiler Group Co.,Ltd. Sch-3.10 - 2

Beijing BEIZHONG Steam Turbine Generator Co., Ltd. (BSTG) DONGFANG Boiler Group Co.,Ltd.



Item

Sub Contractor

Actual

6

1 Deaerator / Feedwater 2 Storage Vessels 3

7

Turbine Bypass System

1 2 3

8

1 Condensate Extraction 2 Pump 3

KSB Shanghai Pump Co., Ltd. Changsha Pump Works Co., Ltd. Shenyang Pump Co., Ltd.

9

1 Main Circulating Water 2 Pump 3

Changsha Swan Industrial Pump Co., Ltd. Changsha Pump Works Co., Ltd. Shenyang Pump Co., Ltd.

1

2

Plant Water System

Shanghai Power Equipment Co., Ltd. Hangzhou Boiler Group Co., Ltd. Harbin Boiler Co.,Ltd. CCI AG A‐T Armaturen Ltd. Schroedahl Lanzhou Rositer Power Plant Valve Co.,Ltd.


CCI AG


Changsha Swan Industrial Pump Co., Ltd.


Desalination plants

1 2 3

China Habour Group Tianjin Ship‐building & Engineering Co. Ltd VA TECH WABAG Gmgh CNC

Water treatment system

1 2 3

Wuxi Huagguang Boiler Water Treatment Akan dilengkapi oleh PLN‐E. Engineering Nco.Ltd Changzhou Jiangnan Electric Power Equipment Factory Yangyi Water Treatment Company

Waste Water Treatment Plant


1

1 Waste water treatment 2 equipment 3

Wuxi Huagguang Boiler Water Treatment Akan dilengkapi oleh PLN‐E. Engineering Nco. Ltd Changzhou Jiangnan Electric Power Equipment Factory Beijing Futong Technical Development Company

Chlorination system

1

Chlorination equipment

1 2

Fire Protection System Automatic fire detectors, alarms and fire protection actuation system

Akan dilengkapi oleh PLN‐E. Sunrui Corrosion and Fouling Control Company Akan dilengkapi oleh PLN‐E. Wuhan Xingda High Technology Engineering Co. Ltd Akan dilengkapi oleh PLN‐E. Akan dilengkapi oleh PLN‐E. Beijing Teling Fire Protection facility Co., Ltd Beijing Arcturus M & E Equipment Co., Ltd

1

1 2

2

Fire Hydrant system, 1 Foam Fire Extinguisher 2

3

Motor driven Fire pump

4

Foam Fire Truck

1 2 3 1

Guangdong Shengjie Fire Equipment Co., Ltd Sureland Indus Fire Safety Co., Ltd Shandong Shuanglun Group Co., Ltd Hunan XD Changsha Pump Works Co., Ltd Shanghai Liancheng (Group) Co., Ltd Shanghai Zhendan Fire Equipment Co., Ltd Sch-3.10 - 3






Item

Sub Contractor

Actual

5

Diesel Engine Fresh 1 Water Fire Pump 2

Shanghai Panda Machine Fire Co., Ltd Shanghai Dongfang Pump Group

Chemical Feed System

1 Feed 2 3


Akan dilengkapi oleh PLN‐E. Wuxi Huagguang Boiler Water Treatment Akan dilengkapi oleh PLN‐E. Engineering Nco. Ltd Changzhou Jiangnan Electric Power Equipment Factory Jilin Guangda Electric Equipment Co. Ltd.

1

Chemical Equipment

Sampling Back System

1

Sampling Equipment

1 2 3

Akan dilengkapi oleh PLN‐E. Wuxi Huagguang Boiler Water Treatment Akan dilengkapi oleh PLN‐E. Engineering Nco. Ltd Changzhou Jiangnan Electric Power Equipment Factory Guodian Nanjing Automation Co. Ltd

Compressed Air System

1

Compressor

1 2 3

Shanghai Ingersoll‐Rand Compressor Co. Ltd. Shanghai CompAir Compressor Co.Ltd Wuxi Atlas Copco Compressor Co.Ltd

Crane and hoist

1

Crane and hoist

1 2 3 4

Air conditioning and ventilation System

1

Air conditioner

2

Vacuum equipment

Back

1 2 cleaning 1 2

Coal Handling Importance Equipment


Akan dilengkapi oleh PLN‐E. Hangzhou Huaxin Mechanical & Electrical Akan dilengkapi oleh PLN‐E. Engineering Co. Ltd. Weihua Group Co., Ltd Nanjing Hoisting Machinery General Works Co. Ltd. Wuxi Jushen Crane Co., Ltd. Akan dilengkapi oleh PLN‐E.

Beijing Beileng Air‐conditioning Equipment Akan dilengkapi oleh PLN‐E. Co.,Ltd. Nanjing Wuzhou Refrigeration Group Co., Ltd. Beijing Hi‐Vac Environmental Protection Co. Ltd. Akan dilengkapi oleh PLN‐E. Changli Group Co., Ltd.



1

Coal Unloading jetty

1 2 3

DHI.DCW GROUP CO., LTD Wuhan Power Equipment Works Changchun Generating Equipmetn Group

2

Stacker and Reclaimed

1 2 3

DHI∙DCW Group Co., Ltd Akan dilengkapi oleh PLN‐E Changchun Generating Equipment Co., Ltd Shanghai Electric Power Environmental Equipment. LTD

Sch-3.10 - 4



Item

3

1 2 3 4

Conveyor

Sub Contractor Shandong Shankuang Machinery Co., Ltd Jiangyin Special Conveying Machinery Co., Ltd

Actual Akan dilengkapi oleh PLN‐E.

Tangshan Mining & Metallurgical Machinery Plant

4

Roller Screen & Crusher

1 2 3

5

Magnetic separator

1 2 3

Hengyang Hoisting and Conveying Machinery Co.Ltd Shenyang Electric Power Machinery General Akan dilengkapi oleh PLN‐E. Factory Shanxi Electric Power Equipment Factory Luoyang Rongrui Heavy‐Machine Co., Led Akan dilengkapi oleh PLN‐E. Zhenjiang Electronics Separators Factory Co.,Ltd Longji Magnet Co., Ltd Liuzhou Zhongte High Voltage Organ Co.,Ltd

6

Belt Weightier

1 2 3

Jangsu Thermo Ramsey Technology Co.,Ltd Akan dilengkapi oleh PLN‐E. Beijing Tony Tech Ltd Chunhai Technology and Development Co.Ltd

7

Conveyor Belts

1 2 3

Shanghai Fuda(Group) Joint‐venture Co., Ltd Zhejiang Shuangjian Rubber Co., Ltd Qingdao Liuxiang Rubber Belt Co., Ltd

Ash Handling System

1

1 Bottom Ash Handling 2 System 3

2

Fly Ash System

1


Akan dilengkapi oleh PLN‐E. & Akan dilengkapi oleh PLN‐E.

Datang Environmental Technologies Engineering Co., Ltd. Beijing SP Longyuan Environmental Protection Engineering Co., Ltd Sanxin High‐Tech Engineering (Beijing) Co., Ltd


1 2 3

FAT Equipment Manufacturing (Beijing) Co., Ltd Clyde Bergmann Materials handling Co., Ltd Hebei Huayuan Metallurgical Equipment Co., Ltd

Fuel Oil System

HSD oil receiving pump

1 2 3

Changsha Pump Works Co., Ltd Changsha Swan Industrial Pump Co., Ltd Shenyang Pump Co., Ltd.

HSD oil drain pump

1 2 3


3

HSD oil transfer pump

1 2 3


4

HSD oil pump

1 2 3


5

HSD oil daily tank

1 2

Zigong Chuan Lu Equipment Manufacturing Co., Akan dilengkapi oleh PLN‐E. Ltd Taian Lide Vessel Manufacturing Co., Ltd

2

Handling

forwarding

Sch-3.10 - 5







Item

Sub Contractor Actual Zigong Chuan Lu Equipment Manufacturing Co., Akan dilengkapi oleh PLN‐E. Ltd Taian Lide Vessel Manufacturing Co., Ltd Akan dilengkapi oleh PLN‐E.

DCS

1 2 3

Shanghai‐FOXBORO Co. Ltd Beijing‐ABB/BEILY Co. Ltd China‐WESTIINGHOUSE control system Co. Ltd

CCTV

1 2 3

Akan dilengkapi oleh PLN‐E. Beijing‐Boviss Electronics Co. Ltd Hefei‐GOLDSTAR Electromechanical science and technology Co. Ltd Guodian Nanjing Automation Co. Ltd

3

PLC integrated

1 2 3

Electrical l Works

1

BUS DUCT & BUSWORK

1 2

Xi’an Aerospace Automation Company Akan dilengkapi oleh PLN‐E. Ltd(ASAM) Beijing Research Institute of Automation for Machinery Industry Shanghai International Program Control Co. Ltd Akan dilengkapi oleh PLN‐E. Akan dilengkapi oleh PLN‐E. Jiansu Changjiang Wote Electrical Co., Ltd Fuxin Enclosed Busbar Co., Ltd

2

1 MEDIUM VOLTAGE 2 SWITCHGEAR 3 4

Akan dilengkapi oleh PLN‐E. Changzhou Changkai Switchgear Co., Ltd ABB Xiamen Electrical Controlgear Co., Ltd Guangdong Shunde Switchgear Factory Co., Ltd Shanghai Huatong Switchgear Co., Ltd

3

GENERATOR TRANSFORMER

4

1 2 UNIT AUXILIARY 3 TRANSFORMER 4 5 6

TBEA Hengyang Transformer Co.,Ltd Changzhou Transformer Works SunTen Electric Co., Ltd JMC Electric Group Co., Ltd LiaoNing Efacec Electrical Eqipment Co., Ltd Baoding Tianwei Baobian Electric Co., Ltd TBEA Hengyang Transformer Co.,Ltd Changzhou Transformer Works SunTen Electric Co., Ltd JMC Electric Group Co., Ltd LiaoNing Efacec Electrical Eqipment Co., Ltd


5

1 2 STATION SERVICE 3 TRANSFORMER 4 5

6

500 kV GIS

1 2

Xi’an Shiky High Voltage Electric Co., Ltd Pingdingshan Tianying Group Co., Ltd


7

150 kV GIS

1 2

Xi’an Shiky High Voltage Electric Co., Ltd Pingdingshan Tianying Group Co., Ltd


500 kV CABLE

1 2 3

Baofeng Cable Co., Ltd Baosheng Cable Co.ltd Shenyang Cable Co., Ltd

Akan dilengkapi oleh PLN‐E

8

6

Oil separator

Instrumentation Control

1

2

1 2 &

1 2 3

Baoding Tianwei Baobian Electric Co., Ltd TBEA Hengyang Transformer Co.,Ltd Changzhou Transformer Works




Sch-3.10 - 6


BOOK II Part 4 Technical Requirement and Addenda thereto Section 4.3 A General Technical Requirements

SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.1. CONTRACT DRAWINGS No. 4.3A.1.1

4.3A.1.2

Description

Comments

General Owner's Contract Drawings, included in Part 6, are: ‐ Contract drawings DRAWINGS Drawing issued with this Specification show the arrangements of Plant and Systems as reference only. The arrangements of plant proposed by the Contractor shall be fully explained and justified in the proposal. The Contractor shall arrange the equipment, panels, piping and other system components in such to give and ample maintenance space All drawings shown in Contract Drawings are preliminary only. The Contractor shall make complete all P & ID’s to meet the requirement of standards and code applicable to associated system

Statement only.

Hanya statement dan sudah diikuti oleh Kontraktor. Hanya statement dan sudah diikuti oleh Kontraktor. Hanya statement dan sudah diikuti oleh Kontraktor.

Hanya statement dan sudah diikuti oleh Kontraktor. Untuk P & ID masih dibutuhkan lebih lengkap untuk ditagihkan kepada Kontraktor (diharapkan Progress akan dibayarkan setelah hal ini dilengkapi oleh Kontraktor).

‐ END ‐

. .

Section 4.3 A - 1

PT PLN (Persero) – PLTU 1 Jawa Barat


SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.2 No. 4.3A.2.1

4.3A.2.2.

DATA AND DRAWING SUBMISSION Description

Comments

GENERAL The Contractor shall submit with his proposal all data, information and drawings specified herein. Data and curves related to the performance of the plant items and equipment shall be a part of the Contract. Following the award of the Contract, the Contractor shall prepared and provide to the Owner revised and certified Contract Proposal documents including all data and drawings mentioned above being correct in every detail, as well as all document, data, calculations and drawings showing the detail design performed by the Contractor, to be approved by the Owner. DATA AND DRAWINGS REQUIRED WITH BID PROPOSAL The Contractor shall include but not limited to the following data and drawings with his Bid Proposal. General Arrangements Layout with elevations and sections showing the plant arrangement, principal dimension, parts to be assembled on Site, and shall also clearly indicate the laydown areas and major component removal routes the general plant arrangement drawing shall include sufficient plan and elevation views to show the arrangement of all equipment both horizontally and vertically in relation to each other General arrangement of all significant items of plant to be supplied, including cross section drawings and details.

General arrangement of all Control panels, switchboards, motor and power control centers, and transformers. The layout of instruments and control functions shall be shown

Proposed foundation concept (showing extent of piling), arrangement and detail drawings for all major plant equipment and buildings structures supplied under this contract.

Section 4.3 A - 2

Information and Drawings : OK, data pendukung dan curve performance belum lengkap, sehingga perlu diselesaikan sebelum COD. Di dalam approval as built drawings maka masih ada kesempatan untuk melengkapi data‐data tersebut dan akan dikoordinasikan antara PLN‐E, PLN JMK, PLN Kit Indramayu (Site) dan PLN JASER. Statement only.

Sudah diikuti hanya berbeda elevasi sesuai pembahasan di atas (ada beberapa lokasi ketinggiannya tidak mencapai 3.5).

Sudah dilaksanakan Kontraktor dan as built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahsan di Site untuk memulai pembahsan as built drawings sejak bulan Januari ini). Sudah dilaksanakan Kontraktor dan as built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahsan di Site untuk memulai pembahsan as built drawings sejak bulan Januari ini). Sudah dilaksanakan akan tetapi terdapat perubahan, jenis piling dan sudah dilakukan pembahasan design deviasi pada tanggal 22 Nopember 2009.



Layout and arrangement showing principal power cable, control Sudah dilaksanakan Kontraktor dan as cable, piping and duct routes. built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini).

Description of all plant equipment and systems including start up and shut down procedures, operation mode, control philosophy, and special features of the equipment and systems.

Dokumen start up dan shut down, operation mode, control philosophy, and special features of the equipment and systems yang sangat diperlukan untuk kegiatan commissioning masih belum dipenuhi oleh Kontraktor. Saat ini (minggu ke‐3 Januari 2010) sedang dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Contractor shall state block minimum load under automatic Dokumen block minimum load under control mode automatic control mode yang sangat diperlukan untuk kegiatan commissioning masih belum dipenuhi oleh Kontraktor. Saat ini (minggu ke‐3 Januari 2010) sedang dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Diagrams Process and flow diagram for all systems supplied under this Sudah dilaksanakan Kontraktor dan as Contract built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). Functional logic diagrams representing the major components Dokumen Functional logic diagrams and system of the plant. The diagrams shall be in the form of representing the major components standardized P & ID’s and shall be completed in every detail, and system of the plant yang sangat represent of equipment and piping system including valves, diperlukan untuk kegiatan instruments, vents, traps, drains, sample connections, etc. commissioning masih belum dipenuhi oleh Kontraktor. Saat ini (minggu ke‐3 Januari 2010) sedang dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Electrical single line diagrams, of Switchyard and Plant electrical Dokumen Electrical single line system, including protection diagrams. diagrams, of Switchyard and Plant electrical system, including protection diagrams yang sangat diperlukan untuk kegiatan commissioning masih belum dipenuhi oleh Kontraktor. Saat ini (minggu ke‐3 Januari 2010) sedang dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK.

Section 4.3 A - 3



Heat balance diagram for conditions of Peak load, 100 %, 75 %, 50 % TMCR of the coal fired power plant and HP heater cut for several coal fuels.

Performance Data and Curves for the Coal Fired Power Plant, Statement only systems or plant items supplied under this Bid which shall include but not be limited to the followings : Steam Turbine performance curves Curve, ST belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK.

Dokumen Heat balance diagram for conditions of Peak load, 100 %, 75 %, 50 % TMCR of the coal fired power plant and HP heater cut for several coal fuels yang sangat diperlukan untuk kegiatan commissioning masih belum dipenuhi oleh Kontraktor. Saat ini (minggu ke‐3 Januari 2010) sedang dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK.

Generator and excitation performance curves

Curve, Generator belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Steam Generator performance curves Curve, STG belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Correction curves due to ambient and sea water temperature, Curve, correction belum terkirim dan pressure, level, frequency changes, different coal fuel HHV/LHV, sangat diperlukan pada saat etc. commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK.

Start‐up, loading and normal shut down curves

Curve, Start‐up belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK.

Specific fuel consumption curve

Curve, fuel consumption belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Section 4.3 A - 4



4.3A.2.3.1

Quality assurance and quality control data

Quality assurance and quality control data sebagian belum terkirim dan sangat diperlukan pada saat commissioning sehingga pada (minggu ke‐3 Januari 2010) perlu dilakukan pembahasan antara PLN JASER, PLN‐E, PLN Kit Indramayu dan PLN JMK. Proposed construction schedule Masih menunggu persetujuan EOT, yang saat ini (Minggu ke‐3 bulan Januari 2010) masih di tangan Direksi PLN akan tetapi untuk pegangan di lapangan diminta PLN Kit Indramayu Site bersama Tim (PLN‐E, PLN JMK, PLN JASER) sudah melakukan pembahasan Detail Construction Schedule yang didasarkan pada tanggal EOT tersebut. Statements of Design intent for civil works, which define the Sudah dibahas pada Pre‐Liminary extent and purpose of works to be designed and include Design. description of the philosophies that govern to design. General Following the award of the Contract, the Contractor shall prepare Sudah dilaksanakan sejak Pre‐Liminary and provide to the Owner for review and approval all drawings, Design sampai Detail Design Approval. schedules, calculations, documents, data and information Walaupun ada beberapa catatan necessary for the proper supervision by the Owner of the work sesuai pembahasan Schedule 3.10 involved and to provide a detail and comprehensive record of all pada rapat tanggal 20 Januari 2010 aspect of the Contract Works. (terlampir). The extent of these submittals shall include but not limited to Sudah dilaksanakan sejak Pre‐Liminary those specified, and shall be sufficiently comprehensive to fully Design sampai Detail Design Approval. establish that all parts and procedures to be used in performing Walaupun ada beberapa catatan the Contract Works comply with the objective of the Contract and sesuai pembahasan Schedule 3.10 with requirements for installation, operation and maintenance. pada rapat tanggal 20 Januari 2010 (terlampir). Khusus untuk OM sampai saat ini pihak PLN PJB belum menerima DOM, sehingga perlu segera difinalkan dan disetujuinya proposal DOM yang saat ini masih dalam taraf penyelesaian oleh SCP JO (proposal DOM telah dilakukan pembahsan dan disetujui oleh PLN). PLN Kit Indramayu meminta agar hal ini diprioritaskan agar PLN PJB selaku pelaksana OM dapat mempergunakan. (Walaupun masih secara bertahap). The Owner shall have the right to require the Contractor to submit Apabila yang dimaksud adalah sistem such additional information as may reasonably be required. transmisi maka terlihat SCP JO kurang memahami. Akan tetapi jika ditinjau dari informasi tentang equipment masih belum menginformasikan secara lengkap, sehingga menyulitkan pihak OM. (Lihat ada beberapa Section 4.3 A - 5



4.3A.2.3.2

catatan sesuai pembahasan Schedule 3.10 pada rapat tanggal 20 Januari 2010). All drawings and documents prepared by the Contractor or his Sudah dilaksanakan sesuai dengan sub‐Contractors for this Contract shall bear and approved contract spesifikasi kontrak. reference and title block. All documentation whether letters or drawings shall show the Sudah dilaksanakan sesuai dengan project title and number and shall be on ISO standard A‐size spesifikasi kontrak. sheets with the normal maximum size of drawing is A1 size. The Owner will not normally required to receive copies of detailed manufacturing drawings but the Contractor shall make this available to the Owner if so requested. All drawings shall be to scale and fully detailed and dimensioned. Sudah dilaksanakan Kontraktor dan as The material of which each part is to be constructed shall be built drawings harus diselesaikan indicated. All drawings submitted shall be prepared to a standard sebelum COD (agar dilakukan rapat suitable for ultimate micro‐filming. Each drawing shall be clearly pembahasan di Site untuk memulai stamped to indicate the applicable status e.g. for Contract, pembahasan as built drawings sejak Preliminary, for Information, for Approval, for Construction, and bulan Januari ini). As Built. Electrical schematic and wiring diagrams shall be arranged such Sudah dilaksanakan Kontraktor dan as that terminal blocks and terminal information is clearly shown and built drawings harus diselesaikan indicating incoming and outgoing cables and the location of the sebelum COD (agar dilakukan rapat remote end of such cables. Circuit diagrams of all electrical pembahasan di Site untuk memulai equipment including printed circuit boards shall be provided pembahasan as built drawings sejak bulan Januari ini). sufficient for comprehensive fault finding. Submission and Approval The Contractor shall submit five (5) copies of drawing to the Sudah dilaksanakan Kontraktor dan as Owner for approval built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). If the Owner is satisfied with the drawing, one (1) copy will be Sudah dilaksanakan Kontraktor dan as returned to the Contractor marked with "Approved" stamp. If the built drawings harus diselesaikan Owner is not satisfied with the drawing, one (1) copy stamped sebelum COD (agar dilakukan rapat "Examined and Return with Comments" will be returned to the pembahasan di Site untuk memulai Contractor with comments marked thereon and the drawing shall pembahasan as built drawings sejak be amended, the revision letter affixed to the Drawing Number bulan Januari ini). revised and re‐submitted for approval. Revised drawing shall have indicated on them the nature of the Sudah dilaksanakan Kontraktor dan as change, the reason for the revision and the location of the built drawings harus diselesaikan revision. sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). When submitting drawing for approval, including any prepared by Sudah dilaksanakan Kontraktor dan as a sub‐Contractor, the Contractor shall certify that he has fully built drawings harus diselesaikan examined such drawings and that they comply with the sebelum COD (agar dilakukan rapat requirements of the Contract. pembahasan di Site untuk memulai pembahasan as built drawings sejak Section 4.3 A - 6



bulan Januari ini). The Owner's comments on these drawings and data shall be Sudah dilaksanakan Kontraktor dan as resolved by the Contractor and returned to the Owner within two built drawings harus diselesaikan (2) weeks from the date of the Owner's comments. sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini).

Approval of a drawing by the Owner shall in no way relieve the Contractor of his responsibilities under the Contract.

Upon receipt of approval by the Owner, the Contractor shall arrange for the "revision column" of the drawings to be marked "approved by Owner on (date)", revised the issue letter of number, and forward five (5) copies to the Owner for his use.

If the Contractor intends to divide or subcontract any part of the work he shall ensure that the design is fully coordinated between all the parties involved prior to submission of relevant drawings and documents for Owner’s review and approval. For this purpose he shall designate an individual or group of individuals charged with the execution of this coordination work. The Contractor shall provide an organization chart clearly indicating the interfaces involved and identifying the individual to whom the Owner can refer as the “single point of contract” for this design coordination effort. The Contractor shall have their engineering representative in their Jakarta office, available to the Owner for technical discussions, during the entire duration of the Project. The subject engineering representatives shall cover mechanical, electrical, civil/structural and instrumentation and control engineering disciplines, and shall have full knowledge of the design requirements with full authority to resolve any discrepancies, and to act to implement all design resolutions and Owner’s directives. To speed up drawing and document approval the Owner will visit the Contractor home office. The Contractor shall propose the engineering design review and Manufacture & Shop Test Inspection as per Schedule 1.7.

Sudah dilaksanakan Kontraktor dan as built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). Sudah dilaksanakan Kontraktor dan as built drawings harus diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). Sudah dilaksanakan sejak Pre‐Liminary Design sampai Detail Design Approval. Walaupun ada beberapa catatan sesuai pembahasan Schedule 3.10 pada rapat tanggal 20 Januari 2010 (terlampir).

Sudah dilaksanakan sejak Pre‐Liminary Design sampai Detail Design Approval. Walaupun ada beberapa catatan sesuai pembahasan Schedule 3.10 pada rapat tanggal 20 Januari 2010 (terlampir).

Sudah dilaksanakan sejak Pre‐Liminary Design sampai Detail Design Approval. Walaupun ada beberapa catatan sesuai pembahasan Schedule 3.10 pada rapat tanggal 20 Januari 2010 (terlampir). Khusus untuk Shop Test secara regular konsultan LIMCA telah membuat laporan kepada PLN Kit Indramayu, akan tetapi SCP JO belum melaporkan secara resmi. No works shall be made without Owner’s prior approval to all SCP JO sudah mengikuti aturan ini. drawings, calculations or procedures. Section 4.3 A - 7



Any work done before the review of the drawings and data shall be at the Contractor's risk and any necessary design changes to comply with the requirements and objectives of the Contract shall be made at no additional cost to the Owner or delay to the Project. The Contractor shall submit to the Owner for review and approval the following drawings, data and comments: a. General data and drawings: Detailed design criteria of structural and architectural mechanical and electric equipment selection and control work.

Description of cleaning, checking and testing procedure.

Sudah dilaksanakan oleh PLN JMK dan PLN JASER.

list of equipment which must be stored indoors and which can be Banyak permasalahan untuk material stored outdoors. yang seharusnya disimpan dalam indoor stored, kenyataannya diletakkan pada outdoor sehingga banyak peralatan yang bermasalah (detail lihat laporan LIMCA). general specifications covering type and design of all principal Data lengkap spesifikasi peralatan components of the equipment. yang dibutuhkan untuk commissioning belum semuanya terkirim, diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). materials fully identified by referencing the appropriate Data lengkap spesifikasi material yang Standard of material, specification number and grade or each dibutuhkan untuk design, construction size. maupun commissioning termasuk mill certificate belum semuanya terkirim, diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). detailed specifications covering construction and materials used in Data lengkap spesifikasi material yang the equipment. Also description of special equipment, if included, dibutuhkan untuk design, construction for dismantling and assembly of equipment. maupun commissioning termasuk mill certificate belum semuanya terkirim, diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini).

SCP JO sudah mengikuti aturan ini.

Sudah dibahas pada Pre‐Liminary Design.

a complete bill of material and a list of all accessories furnished for Data lengkap spesifikasi material yang each equipment category or specification dibutuhkan untuk design, construction maupun commissioning termasuk mill certificate belum semuanya terkirim, diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai Section 4.3 A - 8



an itemized list of all tools that he will furnish with the equipment that are required for maintenance and repair of equipment

complete field erection drawings which detail the location installation and connection of all items not permanently installed by the factory. Each item to be field assembled shall have the same identification both upon the drawings and upon the item itself.

calculation for all flow elements. Information shall include data for both design and operating conditions. Permanently pressure drop of the element shall also be included. any other information required by the Owner. Contractor shall submit detailed startup and commissioning procedures for all equipment and selected erection procedures as requested

pembahasan as built drawings sejak bulan Januari ini). Data lengkap spesifikasi material yang dibutuhkan untuk design, construction maupun commissioning termasuk mill certificate belum semuanya terkirim, diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini). Construction drawing (Shop drawing) di Site telah dilaksanakan dengan baik oleh SCP JO sesudah direview oleh PLN JMK. Sedangkan yang difactory SCP JO tidak bersedia melakukan review karena drawing sudah dianggap proven sesuai standard manufacture, walaupun ditanyakan oleh LIMCA sebagai perwakilan PLN. Calculation untuk design secara umum sudah dipenuhi dan sudah direview oleh PLN‐E. Statement only.

Untuk erection procedure sudah dilakukan review oleh PLN JMK dan untuk startup and commissioning procedure secara simultan direview oleh PLN JASER. The Owner will not necessarily examine in detail all submittals Statement only. forwarded to him by the Contractor and may at his option require submittals to be subject to his review or regard them as for information and record purposes. The Contractor shall be responsible for any discrepancies, errors, SCP JO taat merespon tanggung jawab or omissions on the drawings and other particulars supplied by terhadap any discrepancies, errors, or him whether or not such drawings and particulars have been omissions dan harus tetap diminta reviewed by the Owner. sampai FAC (serah terima ke‐2). The Owner shall require the Contractor to make any changes to SCP JO taat merespon tanggung jawab the drawings and data which may be necessary, in the opinion of terhadap any changes to the drawings the Owner, to make the Works conform to the intent of the and data which may be necessary, in Contract until full acceptance of the equipment by the Owner the opinion of the Owner, to make the Works conform to the intent of the Contract dan harus tetap diminta sampai FAC (serah terima ke‐2). b. Data and drawings to be submitted within one (1) month Within one month of the date of the Contract Award the Contractor shall submit the following :

Section 4.3 A - 9



General description and technical specification of all major Sudah dilaksanakan meskipun equipment item terlambat dan diberikan pada 31 Mei 2007. Contract network Schedule Kontraktor sudah menyampaikan walaupun tidak detail dan tidak bisa diikuti mengingat masih terjadi perdebatan effective date. Overall layout and general arrangement of all major plant (including switchgear, control and relay panels) giving foundation requirements showing locations, dimensions, loads and details of cable trenches required. Single line diagrams of main electrical connections Contract programmed

Sudah disampaikan pada Pre‐liminary Design pada tanggal 31 Mei 2007.

Inspection Test Plan (ITP) and quality test procedures for all equipment supplied under this contract. Equipment and system identification numbers using standardized International (Identification system for Power Plant) Number System. c. Data and drawings to be submitted within two (2) months Within two months of the date of the contract award the Contractor shall submit the following : Detailed foundation/civil drawings providing all necessary information for the detailed civil works and building design for all plant, together with a schedule of built‐in items. Complete equipment list of all plant items and equipment to be supplied together with the name of the manufacturer or sub‐Contractor, country or origin, and FOB delivery date. Schematic diagrams of all piping systems.

Sudah disampaikan pelaksanaan dimulai.

Sudah disampaikan pada Pre‐liminary Design pada tanggal 31 Mei 2007.

Sudah disampaikan kepada PD Y8 setelah melaksanakan Pre‐Liminary Design. Four copies, in English, of all codes and standards approved for use Untuk sebagaikan mempergunakan on this Contract GB standard sudah menyampaikan dalam bahasa Inggris.

Sudah disepakati system KKS.

sebelum

menggunakan

Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. Dilaksanakan secara bertahap sesuai dengan data receiving report.

Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. Instrument lists, functional logic diagrams for control, alarm and Sudah dilaksanakan oleh Kontraktor, sequence interlocks dimulai pada awal commissioning bulan Februari 2009.

Preliminary dynamic and steady state response data

Section 4.3 A - 10

Belum dikirim dan saat ini minggu ke‐3 bulan Januari 2010 masih terjadi diskusi antara P3B, PLN Kit Indramayu, PLN‐E, PLN JASER dan SCP JO mngenai interfacing antara power plant dan PT PLN (Persero) – PLTU 1 Jawa Barat


transmisi. Drawing list summarizing all existing and proposed drawings of Dokumen ini merupakan dokumen principal items intended for submission to the Owner by the yang berkembang yang akan selalu Contractor, together with the submission dates. mengikuti perkembangan submission drawing yang disampaikan oleh SCP JO, secara final akan dilakukan evaluasi dan dilengkapi bersamaan dengan proses as built drawing. Diharapkan dapat diselesaikan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan as built drawings sejak bulan Januari ini).

Schedule of all A.C. and D.C. loads.

Secara bertahap bersamaan dengan proses detail design dan telah direview oleh PLN‐E.

d. Data and drawings to be submitted within three (3) months Within three months of the date of the Contract award the Contractor shall submit the following : Piping layout drawings

Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. Block cable diagrams and diagrams of connections for all plant Sudah dilaksanakan oleh Kontraktor items, marshalling boxes and control panels. dan detail design dilaksanakan pada bulan Agustus 2007. Electrical schematic diagrams, including power, control, indication, Sudah dilaksanakan oleh Kontraktor protection and alarms. dan detail design dilaksanakan pada bulan Agustus 2007. Detailed general arrangement and construction drawings for all Sudah dilaksanakan oleh Kontraktor major plant items dan detail design dilaksanakan pada bulan Agustus 2007.

All welding procedures (both at Site and during manufacture)

Sudah disampaikan dalam ITP for construction melalui PLN JMK dan diharapkan final report dapat dilaksanakan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini).

Access and supporting steel arrangement drawings

Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007.

Schedules of consumable steel arrangement drawings

Schedules of consumable items, lubricants and chemicals

Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada

Section 4.3 A - 11



bulan Agustus 2007. Standard format schedules for orifice plates, all valves, control Sudah dilaksanakan oleh Kontraktor valves, safety valves, strainers, motors and drivers, etc. dan detail design dilaksanakan pada bulan Agustus 2007. Cable Block Diagrams and itemized cable schedules Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. Detailed drawings of turbine buildings including services Sudah dilaksanakan oleh Kontraktor dan detail design dilaksanakan pada bulan Agustus 2007. e.

Data and drawings to be submitted within four (4) months

Full manufacturer's data sheet on every type of device, equipment, or module, which the Contractor proposed to utilize in the Control and instrumentation system including computer hardware and software.

Functional group control diagrams

Schedules of instruments, valves, input and output signals (analogue and binary), using the approved system of plant item referencing and nomenclature Evidence of submission of plans for approval, where necessary, to local authorities

Khusus untuk OM sampai saat ini pihak PLN PJB belum menerima DOM, sehingga perlu segera difinalkan dan disetujuinya proposal DOM yang saat ini masih dalam taraf penyelesaian oleh SCP JO (proposal DOM telah dilakukan pembahasan dan disetujui oleh PLN). PLN Kit Indramayu meminta agar hal ini diprioritaskan agar PLN PJB selaku pelaksana OM dapat mempergunakan. (Walaupun masih secara bertahap). Belum dipenuhi masih dalam diskusi Commissioning procedure antara SCP JO dengan PLN JASER.

Belum dipenuhi masih dalam diskusi Commissioning procedure antara SCP JO dengan PLN JASER. Belum dipenuhi masih dalam diskusi Commissioning procedure antara SCP JO dengan PLN‐E, PLN P3B, PLN Kit Indramayu Site dan PLN JASER. Heat balance diagrams for various load conditions of 100 %, 75 %, Belum dipenuhi masih dalam diskusi 50 % TMCR and peak load of the Coal Fired Power Plant, using Commissioning procedure antara SCP coal fuels. JO dengan PLN‐E, PLN P3B, PLN Kit Indramayu Site dan PLN JASER.

Detailed dynamic and steady state response data.

4.3A.2.3.3

Revision of Contractor's Drawings at Site Section 4.3 A - 12

Belum dikirim dan saat ini minggu ke‐3 bulan Januari 2010 masih terjadi diskusi antara P3B, PLN Kit Indramayu, PLN‐E, PLN JASER dan SCP JO mengenai interfacing antara power plant dan transmisi.



During the erection and commissioning period it may be necessary on the approval of the Owner to make revisions to already approved construction drawings. In such case the Contractor shall provide to the Owner at Site without delay two marked up prints detailing any revision made. Normal revisions of these drawings shall then be made and issued to the Owner as described earlier

4.3A.2.3.4

As Built Drawings Following the installation of the equipment, the Contractor shall revise his drawings as necessary to show the "as built" status. The Contractor shall send three copies of the "as built" drawings to the Owner for approval.

4.3A.2.3.5

4.3A.2.3.6

Contract Drawings After approval of the "as‐built" drawings the Contractor shall submit, for final record purposes, sets of all approved drawings as follows: ‐ 3 sets of copy CD drawing ‐ 3 sets of A3 size paper prints bound into albums These sets of drawings shall be submitted as a single submission to the Owner at PLN Head Office Erection Drawings It is the Contractor's responsibility to ensure that field erection personnel have in their possession the latest available erection drawings of the type and quantity needed to perform the Works.

Dalam pelaksanaan Kontraktor mengirimkan Proposal melalui mekanisme DMS (Design Modification Supplement). Menurut catatan PLN‐E sudah mencapai hamper 500 item dan di dalam pelaksanaannya sudah mengikuti approval PLN‐E dan diawasi oleh PLN JMK diharapkan bahwa angka NCR = 0 sebelum FAC. Diharapkan as built drawing dapat dilaksanakan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini). Diharapkan contract drawing dapat dilaksanakan sebelum COD (agar dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini). Alamat pengiriman kepada GM Kit Indramayu Jl. Dharmawangsa No. 33, Jakarta. Sudah diikuti dan dilaksanakan oleh SCP JO sebelum erection dilaksanakan.

‐ END ‐

Section 4.3 A - 13



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.3

SCHEDULE

No. 4.3A.3.1

Description BID PROPOSAL SCHEDULE The Contractor shall provide with his Bid Proposal as required in Part 5 Schedule 4, a Schedule in network form based on the dates given in Part 5 , Schedule 4 and the Project Outline Schedule. The network shall be based on Bid Proposal information and include: Dates for ordering of special and/or long delivery items. Dates for issue of drawings for planning purposes. Dates for issue of all drawings for manufacture and construction purposes requiring Owner's review. Dates for the placing of orders for material, receipt of material, fabrication and manufacture, factory testing and shipment. Dates for soil investigation. Dates showing start and completion of site construction of each section of the permanent works. Dates for periods when equipment is available for work by the Contractor. Dates for start and completion of design engineering for all disciplines. Dates for submittal to and return after final review by the Owner of all drawings and documents listed in Part 4, clause 4.3A.2.3, of the specification. Dates for submittal of design, operation and maintenance manuals for approval. Dates for submittal of commissioning checklists and detailed schedules for approval. Dates for submittal of complete schedules for all manufactured items. Activities shall be timed in week units except for commissioning or similar detailed program, which have activities specified in days Activities for which it is intended to operate multiple shift working shall be clearly defined. Each system as itemized in Part 5, Schedule 1 shall be included. The Bidder shall complete Part 5, Schedules 3 with Schedules of Site personnel and Constructional Plant to be employed on Site. Section 4.3 A - 14

Comments Statement only.

Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. Sudah dilaksanakan oleh SCP JO tanggal …. OK

OK

OK



4.3A.3.2

CONTRACT SCHEDULE The Schedule provided in accordance with clause above shall be revised in detail by Contractor to reflect any changes in scope of Work or scheduled dates agreed during Contract negotiations and to a format acceptable to the Owner suitable for computer application. The Contractor shall utilize a precedence method scheduling system. Contractor The revised schedule shall be submitted to the Owner as part of the Contract Document to be signed and will become the Contract Schedule. The Contract Schedule shall be revised by Contractor to incorporate any variations in the scope of work and in the schedule agreed during the Contract. The revised schedule shall be submitted promptly to the Owner for review and approval. The Contractor shall submit 5 (five) copies all programs (original or revised issues) to the Owner for approval. After approval, copies shall be supplied in accordance with the procedures specified in Part 4, Subsection 2.2 of the Specification. Following approval of the Contract Schedule, detailed programs for all Work to be executed during the first twenty‐four weeks of the Contract shall be submitted. These programs, which shall embrace design, procurement, manufacture, testing, shipping and erection on Site, shall be based on the Contract Schedule and shall be used as target programs possibly subject to revision. The detailed programs shall be submitted to the Owner at 12 (twelve) week intervals, updated to reflect the changes that have occurred in the previous 12 (twelve) weeks and to show the detailed program of Work for the next 24 (twenty four) weeks.

Sudah disampaikan walaupun date of COD sampai saat masih dalam tahap persetujuan Direksi.

Menggunakan program Primavera. Sudah disampaikan walaupun date of COD sampai saat masih dalam tahap persetujuan Direksi. Sudah disampaikan walaupun date of COD sampai saat masih dalam tahap persetujuan Direksi.


Sudah disampaikan walaupun date of COD sampai saat masih dalam tahap persetujuan Direksi. Sudah disampaikan walaupun date of COD sampai saat masih dalam tahap persetujuan Direksi.


‐ END ‐

Section 4.3 A - 15



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.4. No. 4.3A.4.1

PROGRESS REPORTS Description SCHEDULE WORK The Contractor shall prepare and submit to the Owner within 15 days after the first day of every month, a written progress report summarizing the progress of the various sections of the works both in the factory and at Site. Such progress reports shall indicate accurately the status of different activities covering design, major procurement, manufacture, factory tests, shipping, erection, testing and commissioning and shall be related to key dates identified in the programs referred to in Part 5, Schedule 4. The report shall also include data on labor strength and equipment employed at the Site. The Monthly report shall include the Contract Schedule indicating Monthly progress and individual component progress made in the preceding Month. Such schedules shall show cumulative progress towards scheduled completion (expressed as a percentage) of all items shown in the Contract Schedule. The report shall indicate the degree of criticality in each section of the work together with the slippage or impending slippage on any key event and shall be directly related to the Contract Schedule and supporting detail network for sections of Work. Four (4) copies of the monthly Progress report shall be submitted to the Owner in English in a format approved by the Owner. The Contractor's Site Manager shall prepare and submit to the Owner four (4) copies of a weekly summary report covering all the Site activities. This report shall include projected Work activities for at least 14 Days after those being reported upon. In addition this report shall include a weekly Site labor return giving expatriate and local labor and each sub‐ Contractor's labor broken down into trades. Full details of Site labor disputes (or off‐Site disputes affecting the Contract) shall be reported to the Owner immediately. The weekly statement shall give details of all Constructional Plant, machinery, offices and materials and include Site and weather conditions, which may affect the progress of the works. Report shall also include copy of the latest cash flows marked up to reflect Contractor's expenditures up to the reporting date. Section 4.3 A - 16

Comments Secara rutin SCP JO sudah mengirim.

Secara rutin SCP JO sudah mengirim.






SCP JO tidak pernah mengirim, walaupun pernah terjadi complain dari subcontractor mengenai



4.3A.4.2

The following daily and weekly reports on schedule shall be provided by the Contractor: The Contractor shall prepare and submit to the owner on a daily basis and no later than 10:00 hours a daily work plan manpower report for each lower tier Contractor. Four (4) weeks look a head schedule shall be prepared and submitted to the Owner at the start of each work week. This schedule shall show the detailed works completed in the previous two (2) weeks, detailed works to be completed this week and up to four (4) weeks in the future. COST CONTROL The Contractor shall submit, with his Bid Proposal a time‐ phased, estimated cash flow on a Month‐by‐Month basis for each Unit. The payments for labor and materials shall be separated and shown for each Month, reflecting the estimated Monthly costs for the Contract throughout its scheduled life. Contract Requirements The Contractor shall revise the cash flows submitted in the Bid proposal (see Clause 4.3A.4.1 above) to incorporate any variations in the scope of Work and schedule dates agreed during Contract negotiations and comply with the Owner's Work Breakdown Structure and code of accounts. The revised format and cash flows shall be submitted to the Owner for his review and comments immediately after Contract Award. The cash flows agreed above shall be revised promptly by Contractor to incorporate any relevant approved variations in the Contract Price and Contract Schedule as they occur. The Monthly progress report required in Clause 4.3A.4.1 above shall include a copy of the latest cash flows marked up to reflect Contractor's expenditures up to the reporting date. Five (5) copies of the Monthly cost report shall be submitted to the Owner in English in a format approved by the Owner.

keterlambatan pembayaran.

Kontraktor tidak menyampaikan secara rutin.

Kontraktor tidak menyampaikan mengingat target penyelesaian belum ada kesepakatan.

SCP JO tidak pernah menyampaikan.





‐ END ‐

Section 4.3 A - 17




CODES AND STANDARDS Description GENERAL The codes, standards and specifications referenced in this Document (including addenda, amendments and errata) shall govern in all cases where references thereto are made. In case of conflict between these codes (or standards or specifications) and the requirements specified in this Document, the latter shall govern. (See CDA: G002) The codes, standards or specifications applied in each case shall be the latest revision adopted and published at the bid closing date. Any conflict between standards shall be referred to the Owner who will determine which standard shall govern and the Owner's decision will be final. Alternative internationally accepted codes and standards may be acceptable. The Contractor shall state in his Bid Proposal the codes and standards which are not in conformance with this Contract Document together with a statement that in the Contractor's opinion the alternatives are equivalent or superior to those specified. If, during the evaluation period, the Owner has reasons to doubt the adequacy of alternative codes and standards, the Owner may request that information be submitted substantiating that Contractor's codes and standards are equivalent or superior to those specified After the Award of the Contract, the Owner may request that the Contractor submit selected alternative codes and standards for review and approval. Such codes and standards shall be submitted in the English language. No purchasing, fabrication or manufacture shall proceed until the codes and standards are approved in writing by the Owner. If standards other than those listed herein are accepted, Contractor shall submit an index tabulating the accepted codes against the applicable code listed herein. Differences between the codes shall be summarized in remarks column. Section 4.3 A - 18

Comments Telah tercapai kesepakatan boleh menggunakan GB standard (asalkan equal or better).

Telah tercapai kesepakatan boleh menggunakan GB standard (asalkan equal or better).






4.3A.5.2

LIST OF REFERENCES

Info only. Kesimpulan Standard.

The full names of the referenced codes and standards are : Reference Name and Address Abbreviation AABC Associated Air Balance Council

ACI ADC

Kesimpulan Standard. Idem.

American Concrete Institute P.O. Box 19150 Detroit, Michigan Air Diffusion Council

American Petroleum Institute 2101 L. St., N.W. Washington, DC 20037 USA Air Conditioning and Refrigeration Institute

dipakai

GB

banyak

dipakai

GB

Idem.

AFBMA The Anti Friction Bearing Manufacturers Association, Inc. AGMA American Gear Manufacturers Association 1901 N. Ft. Myer Dr. Arlington, VA 22209 USA AISC American Institute of Steel Construction, Inc. 101 Park Avenue New York, New York 10017 USA AISE Association of Iron and Steel Engineers 3 Gateway Centre, Suite 2350 Pittsburgh, PA 15222 USA AISI American Iron and Steel Institute 150 East 42nd Street New York, New York 10017 USA AMCA Air Movement and Control Association 30 West University Drive, Arlington Heights, Illinois 3304, USA ANSI American National Standards Institute, Inc. 1430 Broadway New York, New York 10018 USA JIS Japan Industrial Standard API ARI ASHRAE

banyak

Idem. Idem. Idem.

Idem.

Idem.

Idem.

Idem. Idem. Idem. Idem.

American Society of Heating, Refrigerating and Air Idem. Conditioning Engineers, ASME American Society of Mechanical Engineers Idem. 345 East 47th Street New York, N.Y. 10017 USA ASNT American Society for Nondestructive Testing Idem. ASTM American Society for Testing and Materials Idem. 1916 Race Street Philadelphia, Pennsylvania 19103 USA Idem. AWS American Welding Society th 345 East 47 Street New York, New York 10016 USA AWWA American Water Works Association Idem. 6666 West Quincy Avenue Denver, Colorado 80235, USA ABMA American Boiler Manufacturers Association Idem. BEAMA British Electrical and Allied Manufacturers Idem. Association Section 4.3 A - 19



CERC

CGA CMAA CEMA

CISPR

Coastal Engineering Research Centre Idem. Department of the Army US Army Corps of Engineer Washington, DC 20314 Compressed Gas Association Idem. 1235 Jefferson Davis Hwy. Arlington, VA 22202, Crane Manufacturers Association of America 1326 Freeport Rd. Pittsburgh, PA 15238, USA Conveyor Equipment Manufactures Associated

Idem.

Idem. Radio Idem.

International Special Committee on Interference (www.iec.ch) CIBSE Chartered Institution of Building Service Engineers Idem. 222 Balham High Road London SW12 BS England (www.cibse.org) DPU Departemen Pekerjaan Umum Ditjen Cipta Karya Idem. Direktorat Penyelidikan Masalah Bangunan Jalan Taman Sari No. 84 Bandung, Indonesia. EPA Environmental Protection Agency Idem. FED SPE Federal Specifications and Standards Idem. Superintendent of Documents U.S. Government Printing Office Washington, DC 20402 USA FM Factory Mutual Insurance Co. Idem.

HEI Heat Exchanger Institute HIS Hydraulic Institute Standards 712 Lakewood Centre North 14330 Detroit Avenue Cleveland, Ohio 44107, USA HMI Hoists Manufacturer's Institute ICEA Insulated Cable Engineers Association P.O. Box P South Yarmouth, MA 02664 USA IEC International Electrotechnical Commission 1, rue de Varembe Geneva, Switzerland IEEE Institute of Electrical and Electronics Engineers 345 East 47th Street New York, NY 10017 USA ISA Instrument Society of America 67 Alexander Drive, P.O. Box 12277 Research Triangle Park, North Carolina 27709 USA ISO The International Organization for Standardization

MBMA Metal Building Manufacturers Association, USA

Idem.

MSHA Mines Safety and Health Association

Idem.

MSS Manufacturers Standardization Society of The Valve Idem. and Fitting Industry 5203 Leesburg Pike, Suite 502 Falls Church, VA 22041, USA NAAM National Association of Architectural Metal Idem. Manufacturers 228 North La Salle Street Chicago, Illinois 60601 USA NBS National Bureau of Standards, USA Idem.

Section 4.3 A - 20

Idem. Idem.

Idem. Idem.

Idem.

Idem.

Idem.

Idem.



NEBB NACE

National Environmental Balancing Bureau National Association of Corrosion Engineers

Idem. Idem.

NEMA National Electrical Manufacturers Association 2101 L St., N.W. Washington, DC 20037 USA NERC North American Electric Reliability Council Research Park, Terhune Road Princeton, New Jersey 08540‐3573, USA NFPA National Fire Protection Association Batterymarch Park, Quincy, MA 02269 USA OSHA Occupational Safety and Health Act. 20010 Century Blvd, Germantown, Md 20767 PFI Pipe Fabricators Institute 818 Milan Street North Canal Fulton, Ohio 44601, USA PUIL Peraturan Umum Instalasi Listrik (General Regulation of Electrical Installation) Lembaga Ilmu Pengetahuan Indonesia Jl. Jend Gatot Subroto Jakarta, Indonesia SAE Society of Automotive Engineers, USA

Idem.

Idem.

Idem. Idem.

Idem.

Idem.

Idem. Idem.

SII Standar Industri Indonesia (Indonesian Industrial Standard) Pusat Standardisasi Industri, Departemen Perindustrian, Jl. Jend. Gatot Subroto Kav. 52‐53 Lantai 20‐21 Jakarta, Indonesia SLI Standard Listrik Indonesia. Idem. SNI Standard Nasional Indonesia Idem. SMACNA Sheet Metal and Air Conditioning Contractors Idem. National Association, Inc SPLN Standard of Perusahaan Umum Listrik Negara Idem. Pusat Penyelidikan Masalah Kelistrikan (LMK) Jl. Listrik Negara, Duren Tiga Jakarta Selatan, Indonesia SSPC Structural Steel Painting Council Idem. 4400 Fifth Avenue Pittsburgh Pennsylvania 15213 USA TEMA Tubular Exchanger Manufacturers Association Idem. UBC Uniform Building Code of USA Idem. UL Underwriters Laboratories, Inc. Idem. Pfingsten Road Northbrook, Ill 33062 US

‐ END ‐

Section 4.3 A - 21




4.3A.6.2

PERFORMANCE TESTING, GUARANTEES AND FIRST INSPECTION Description

Comments

GENERAL The equipment and systems to be supplied under this Contract shall undergo tests for verification that the components satisfy all the performance requirements as specified. All equipment tests shall be conducted in accordance with the codes and standards specified in this Document. Any equipment performance test not covered by codes or standards in this Technical Requirement shall be subject to the review and approved by the Owner Performance of individual tests specified herein shall not relieve the Contractor of his responsibility for his equipment guarantees required by this Specification. SCOPE Contractor shall conduct performance tests, which shall include all individual items of equipment, complete systems and subsystems covered under this Contract. Contractor shall provide all equipment and instrumentation required for testing. The Contractor shall conduct all the required mechanical, electrical, running and functional tests under simulated conditions for all applicable items of equipment prior to shipment as well as at Site. It is Contractor’s responsibility to carry out all performance tests in this Contract. The equipment at Site shall be operated by the Owner’s operators during the tests. Performance tests on each assembled equipment shall be conducted in accordance with all detailed requirements of the Technical Specifications for that item of equipment, or as otherwise agreed with the Owner. At the end of warranty period of the plant or part thereof for which a taking over certificate has been issued, the Contractor shall conduct full inspections on the plant or part thereof to ensure the Owner that the equipment is in a good condition prior issuance of Final Acceptance Certificates.

Menunggu informasi dan laporan dari PLN JASER.







Section 4.3 A - 22



Table 2.6.1. List of Codes and Standards for Plant Performance Test PERFORMANCE TEST CODE

EQUIPMENT Steam Generator/Boiler Units Air Heaters Forced Draft Fans (i.e. : Primary Air Fans, Secondary Air Fans, External Heat Exchanger Air Fans and Gas Recirculation Fans if required). Induced Draft Fans Steam Turbine Units Closed Feedwater Heater Deaerators Condensers Heat Exchangers All Centrifugal Pumps Air Compressors Generators and Electrical Rotating Machines Power Transformers Excitation Switchgears Equipment Low Voltage Motor Power Cable Grounding System Electro Static Precipitation Water Treatment System Waste Water Treatment Chlorination System Desalination System Fire Fighting System Hydrogen System Emergency Diesel Generator Distributed Control System Etc. Note : *)

ASME PTC 4.1 ASME PTC 4.31 AMCA 203 AMCA 203 ASME PTC 6 PTC 12.1 ASME PTC 12.3 ASME PTC 12.2 ASME PTC 12.1 ASME PTC 8.2 ASME PTC 10 IEC 34 IEC 76 IEEE IEC 56 IEEE STD – 12 IEC IEEE 80, 142 & 665 * * * * * * * * …………….

TEST LOCATION Site Site Site Site Site Site Site Site Site Shop Shop Shop Shop Shop Shop Shop Shop Site Site Site Site Site Site Site Site Site ……….. ........

Contractor shall propose codes or standards for Plant performance test to be approved by the Owner.

Catatan hasil rapat : Untuk masalah construction pada dasarnya sudah ditindaklanjuti oleh PLN JMK dan secara detail sudah dibahas ITP Plant. Sedangkan untuk commissioning baik individual maupun performace test menunggu laporan dari PLN JASER. Section 4.3 A - 23



No. 4.3A.6.3

4.3A.6.3

Description

Comments

INSPECTION, TEST PLAN AND TEST PROCEDURES

Sudah dilaksanakan pada saat shop test di Cina dan erection di Site. Preliminary test procedures for all equipment shall be Untuk commissioning sudah berjalan. submitted one year after the Contract Award. Detailed Test Procedures Sedang dalam pelaksanaan dan The Contractor shall submit detailed test procedures and menunggu laporan PLN JASER. criteria for all individual items of equipment, complete systems and subsystems specified in this Contract. The Contractor shall submit these procedures to the Owner at least six months before the scheduled test date. These test procedures shall include but not be limited to : Details of all tests including performance tests either Sedang dalam pelaksanaan dan conducted in the manufacturer's works or at Site. menunggu laporan PLN JASER. Applicable codes and standards Sedang dalam pelaksanaan dan Flow diagrams showing all points of measurement for both menunggu laporan PLN JASER. functional and performance tests together with logic diagrams showing the correct plant functioning requirements Extent of test and permanent instrumentation to be used Sedang dalam pelaksanaan dan Methods of calibration for test instruments, and accuracy of menunggu laporan PLN JASER. each instrument to be used Elapsed time test programme and testing activities. Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Manpower requirements and resources Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Method of calculations including formulas and correction Sedang dalam pelaksanaan dan factors to be used menunggu laporan PLN JASER. Test results, and Test Acceptance Criteria Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Format of test report including Performa schedules for the Sedang dalam pelaksanaan dan recording and presentation of test data menunggu laporan PLN JASER. EQUIPMENT PERFORMANCE Performance tests at Site shall be conducted as required by Sedang dalam pelaksanaan dan Part 3, Clause 13 and Part 4 Section 4.3A.6, on all equipment menunggu laporan PLN JASER. in the Contractor's supply in order to verify that the equipment satisfies all the design requirements, and to demonstrate that the performance and guarantees specified in the Contract have been met. The Contractor shall provide and install all necessary test points, instruments, fittings and other equipment and consumables except fuel required for conducting the performance tests.

Section 4.3 A - 24



Correction factors for variations of test conditions from the Sedang dalam pelaksanaan dan specified design conditions shall be as stated by the menunggu laporan PLN JASER. Contractor in his Bid Proposal, and agreed in the Contract PLANT PERFORMANCE

4.3A.6.5

DEFINITION OF PLANT EFFICIENCY Boundaries and relation of values shall be as follows.

NPHR GPHR

Eff.B

THR WH

AUX. STEAM

GT

G

FLUE GAS TURBINE

UAT SPRAY WATER

AIR BOILER BOILER

DRAIN

BFP

FUEL (COAL)

MAKE UP WATER

COND.

FM

FM FEED WATER HEATER

GT UAT NPHR GPHR THR Eff.B

: : : : : :

GENERATOR TRANSFORMER UNIT AUXILIARY TRANSFORMER NET PLANT HEAT RATE GROSS PLANT HEAT RATE TURBINE HEAT RATE EFFICIENCY OF BOILER Section 4.3 A - 25



PLANT GUARANTEE Guarantee Conditions The plant guarantees shall be based on the following ambient and operating conditions : Ambient air Temperature 30 0 C Relative Humidity 83% Barometric pressure 1013 mbar 0 Sea water temperature 30 C No.

The turbine generator output is 300 – 400 MW, below is the operating conditions based on 300.

Main steam, (at turbine generator inlet): • Pressure • Temperature Condenser pressure Make up water Power factor

Specific Energy (as received) Gross caloric value Frequency

4200 kcal/kg (coal) 50 Hz

Description

………. bar (a) ………. 0 C 0,085bar (a) 0 % 0.85

Comments

The Contractor shall furnish full details of correction (including correction curves) to be applied for departures from the above required parameter Power Output The Contractor shall guarantee the gross power generation for each steam turbine generator when firing specified coal, at Turbine Maximum Continuous Rating (TMCR). The plant power output shall be 300 – 400 MW. Plant Heat Rate The Contractor shall guarantee Gross Plant Heat Rate (GPHR), at the corresponding TMCR with specified fuels The Gross Plant Heat Rate shall be tested by Input/Output method, and shall be calculated by using measured consumption and generator output corrected for guarantee conditions. Section 4.3 A - 26

Sedang dalam pelaksanaan dan menunggu laporan PLN JASER.






Auxiliary Power The Contractor shall guarantee the auxiliary power consumption corresponding to TMCR of each Coal Power Plant, at the corresponding TMCR load with specified fuels. The Contractor shall identify each power user included in the above guarantee for each unit separately The Contractor shall also identify and guarantee power consumption required for all common ancillary plants. Net Plant Heat Rate The Contractor shall state the expected NPHR for each unit at their corresponding TMCR with specified fuels Confide Test The Contractor shall perform bonafide test on following loads : (1) Turbine capability (TMCR) The turbine generator generates net output which shall be 300 – 400 MW under exhaust pressure conditions 0,087 bar (a), which shall correspond to worst condition of cooling o water temperature 35 C with 3% make‐up water (Capability). (2) Valve Wide Open (VWO) The turbine generator shall be capable of producing continuously a power output with valves wide open (VWO) of not less than 105% of rated output. (3) HP Feedwater Heater Out of service


Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Sedang dalam pelaksanaan dan menunggu laporan PLN JASER.

TMCR Sedang dalam pelaksanaan dan menunggu laporan PLN JASER.

VWO

Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. (4) Turbine‐Generator Partial Load: 75%, 50% Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. The result of these bonafide test shall be used to verify the Sedang dalam pelaksanaan dan Contractors proposed Heat Balances for the specified fuels. menunggu laporan PLN JASER. The Contractor shall also perform bonafide test for the Sedang dalam pelaksanaan dan Steam Generator menunggu laporan PLN JASER. (1) Steam‐Generator Efficiency at TMCR, 100% load and Sedang dalam pelaksanaan dan partial load menunggu laporan PLN JASER. (2) Maximum Steam Generator Capability (BMCR) Sedang dalam pelaksanaan dan Turbine VWO + 3 % + Round Up menunggu laporan PLN JASER. (3) Plant Minimum Load (GENERATOR OUTPUT) Sedang dalam pelaksanaan dan The Contractor shall demonstrate plant minimum load at menunggu laporan PLN JASER. which automatic and continuous operation is possible. Section 4.3 A - 27



The Contractor shall also conduct all tests related to guarantee items on the plant, Water Treatment System, Waste Water Treatment System, Coal, Ash Handling System, Noise, as detailed in Part 5, Schedule 6. The Contractor shall conduct noise tests on each equipment, room/plant area, and plant boundary. PERFORMANCE TEST To determine whether the equipment complies with the guarantees, the Contractor shall carry out the performance tests after trial operation and reliability tests. The performance tests at MCR 100%, 75%, and 50% load shall be carried out for the period of one (1) day continuously, and also maximum, and minimum load tests shall be carried out to conform the guarantee in four (4) hours each.




GENERAL (1) Test schedule will be prepared by the Contractor and the test shall be conducted in accordance with the “PERFORMANCE TEST PROCEDURE” submitted by the Contractor and approved by the Owner and complying with the specified guarantee conditions. (2) This specification describes the outline of the performance test. The Contractor shall make the detailed test procedure which covers all guarantee items based on the outline in this specification, and shall submit it to the Owner for approval. (3) The detailed test procedure shall include the following items. a) The sequence of the tests to be conducted. b) The time duration of each test at each load. c) The number of test runs at each load. d) List of instruments, which shall be used for each test. The list shall designate which instruments are (a) special test instruments, (b) certified, (c) to be calibrated before and after each test, (d) check instruments, (e) station supply instruments. e) All formulas, calculations, conversion factors, curves, correction curves, etc, to be used in conducting the tests and the calculations of the test results. f) Sample test reports or data sheets and all specific result sheet forms that will be used for the test. g) Correction factor curves shall be submitted as a part of the detailed procedure. Such curves will be used if necessary, for correction variations in test conditions from the specified conditions. The correction curves shall cover the complete ranges variation that may be encountered. (4) The Contractor shall provide sufficient and skilled supervisory staff and service engineers to perform all tests. (5) Turbine generator heat rate shall be calculated as "Feed water Flow Base". therefore, the Contractor shall provide a calibrated flow orifice for feed water flow measurement. (6) The Contractor shall provide all necessary instruments work for the tests, such as calibration of instrument, recording, calculation, and other related works. (7) The Contractor has to repeat any test, if in the opinion the Owner, the test was not performed properly.

Section 4.3 A - 28



No.

Description

Comments

OUTLINE OF PERFORMANCE TESTS (1) Guarantee Tests Items: (a) Gross Power Output (b) Gross Plant Heat Rate (c) Total Auxiliary Power (d) Net Plant Heat Rate (2) Bonafide Tests: All tests described in Clause 4.3A.6.5. (3) Standards and codes ASME Performance Test Codes shall be used (4) Test period and test condition




(A) Each test shall be carried out for a maximum four (4) hours. The test period shall be selected at a time when the power system is stable and variation of the frequency and generator power factor is small. (B) Test conditions (a) The steam generator is operated automatically and maintain main steam pressure and temperature at the specified value. Other main factors such as excess air ratio, number of burners, etc., shall be retained at the specified conditions. (b) The generator output shall be maintained constantly by the load limiter. (c) Blow off from steam generator and other parts are entirely closed. (d) Soot blowers are not to be operated during the test. (e) Desalination plant and water treatment equipment shall not be operated during the test. (f) Auxiliary steam use is limited to only plant operation. (5) Instrumentation accuracy The Contractor shall prepare the following instruments with the certifications of the authorized party. The owner shall have the right to witness calibration of these instruments.

Section 4.3 A - 29

Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Sedang dalam pelaksanaan dan menunggu laporan PLN JASER. Sedang dalam pelaksanaan dan menunggu laporan PLN JASER.



Flow meter Positive displacement accuracy ± 0.2% Make up water flow Pos displacement accuracy ± 0.2% Generator output meter Standard type accuracy ± 0.2% Auxiliary power meter Standard type accuracy 0.2% (6) The high heating values of the fuels shall be determined in the owner's laboratory and two other laboratories to be chosen respectively one by the Owner, the other by the Contractor. In order to determine the specific consumptions of the Plant, the arithmetical mean value of the high heating values shall be adopted. (7) The Gross Plant Heat Rate shall be corrected according to the deviation of the following items to the specified conditions, by approved correction curves: Main steam pressure Main steam temperature Condenser pressure Make up water flow Ambient temperature Generator power factor Coal analyses System Frequency (8) Steam Generator Efficiency The loss method shall be applied for steam generator efficiency test. The steam generator efficiency shall be corrected according to the specified conditions. ‐ Ambient temperature ‐ Ambient humidity (9) Turbine Generator Heat Rate (a) The detailed calculation of heat rate shall be made based on "ASME Power Test Code PTC 6.2 (REPORT 1970), Simplified Procedures for Routine Performance Test of Steam Turbines" (b) The heat rate shall be corrected according to the deviation of the following items from the specified conditions. Main steam pressure Main steam temperature Condenser pressure Make up water flow Generator power factor System Frequency (10) The following formula shall be applied for Steam Generator Performance test. Steam Generator Capacity :

Section 4.3 A - 30








Cb = Gfw + Gss + Grhs Where as : Cb Steam Generating Capacity Gfw Feedwater flow to steam generator. Gss S.H spray water flow Grhs Reheat spray water The following test shall also be performed to obtain the performer of system or equipment of the followings: • Particulate Removal Efficiency • SOx Removal Efficiency • NOx & SOx Emission • System Pressure Drop No. 4.3A.6.6

4.3A.6.7

4.3A.6.8

Description

Comments

TEST BEFORE SHIPMENT Before any equipment is packed or dispatched from the Contractor's or Sub Contractor's works all relevant performance and other tests called for in this Contract shall have been successfully carried out in accordance with appropriate codes and standards and to the satisfaction of the Owner, who shall have seen and approved the test results. Three (3) copies of mill and test certificates shall be supplied to the Owner.

Sudah dilaksanakan oleh Konsultan LIMCA akan tetapi khusus mill certificate sampai saat ini belum disampaikan oleh SCP JO. Agar ditindaklanjuti dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini.

Agar ditindaklanjuti dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini. The Contractor shall supply at the ex‐works stage three (3) Agar ditindaklanjuti dilakukan rapat bound copies of all certification, suitably indexed, to cover pembahasan di Site untuk memulai all performance tests of equipment. pembahasan sejak bulan Januari ini. TEST RECORDS During all tests a complete and detailed log of observations Agar ditindaklanjuti dilakukan rapat and readings shall be made and certified copies submitted pembahasan di Site untuk memulai to the Owner. pembahasan sejak bulan Januari ini. The detailed test procedures, lists, logic diagrams and flow Agar ditindaklanjuti dilakukan rapat diagrams together with test results shall be correlated and pembahasan di Site untuk memulai presented as a single bound final test report to form a pembahasan sejak bulan Januari ini . comprehensive set of test procedures and records of the tests conducted on the plant. Three (3) bound copies of Final Test Reports shall be Agar ditindaklanjuti dilakukan rapat supplied by the Contractor to the Owner. pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini. GUARANTEE AND REJECTION If any equipment fails to meet the guaranteed figures stated Agar dinventarisasi dan in Part 5, Schedule 6, the Contractor shall repair and/or ditindaklanjuti dilakukan rapat Section 4.3 A - 31



4.3A.6.9

replace such defects at his own expenses, and shall re‐verify guarantees. The time period for repair will be decided by the Owner if it is beyond the specified completion date

pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini.

Agar dinventarisasi dan ditindaklanjuti dilakukan rapat pembahasan di Site untuk memulai pembahasan sejak bulan Januari ini. If the Contractor fail to repair and/or replace within the time Agar dinventarisasi dan period mentioned above, then the Owner has a right either ditindaklanjuti dilakukan rapat to reject or to apply the liquidated damage for performance, pembahasan di Site untuk memulai refer to Part 3 clause 4 pembahasan sejak bulan Januari ini. FIRST INSPECTION At the end of warranty period for each item or equipment, Akan dilakukan sebelum FAC. the Contractor shall perform full inspection of the equipment as a condition for the Owner issuance of the final acceptance certificate. Any defective work discovered during this inspection shall be Akan dilakukan sebelum FAC. remedied free of charge by the Contractor under the terms of the warranty of the Contract. The inspection shall include but not limited to the followings ‐ Dismantling of equipment Akan dilakukan sebelum FAC. ‐ Open and inspect internal equipment ‐ Inspect all bearings, and alignment ‐ Check oil seals ‐ Inspect and clean filters ‐ Check rotors, blades, impellers, etc. for wear and clear ‐ Inspect and alignment of couplings ‐ Inspect and clean all necessary parts ‐ Measure electrical insulation resistance, polarization index ‐ Inspect all control and protection functions and tripping devices ‐ Inspect Boiler Furnace and Cyclone ‐ Inspect Steam Drum Internals An inspection procedure shall be submitted for review no Akan dilakukan sebelum FAC. later than four weeks before the scheduled inspection. The inspection shall be conducted according to mutually agreed conditions. An inspection report shall be submitted for each piece of Akan dilakukan sebelum FAC. equipment or system inspected. This report shall include but not be limited to the following: ‐ Status of equipment or system. Akan dilakukan sebelum FAC. ‐ Deviation from expected conditions. ‐ Remedial action required. ‐ Conclusions. ‐ Mutually agreed correction procedures. ‐ Photographs

‐ END ‐ Section 4.3 A - 32



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.7.

QUALITY ASSURANCE/QUALITY CONTROL (QA/QC)

4.3A.7.1

QA/QC LEVELS FOR STRUCTURES, MATERIALS AND COMPONENTS (AND ASSOCIATED SERVICE) Structures, materials and components have been classified based on the loss of unit capability in the event of failure. The following Table lists (Clause 4.3A.7.2) the structures, materials and components (and associated services) with the QA/QC classification levels specified herein. The classification levels are defined as follows : LEVEL NO. 1 Structures, materials and components whose failure would result in complete loss of unit capability, or a serious safety or environmental hazard.

LEVEL NO. 2 Items not covered by Level No. 1, whose failure would result in significant loss of unit capability. Also included, are items of significant capital value and equipment whose loss would cause tolerable environmental consequences.

LEVEL NO. 3 Items whose failure would result in loss of nominal unit capability or cause significant operating problems.

LEVEL NO. 4 Equipment whose failure would not cause loss of unit capability or significant operating problems.

Section 4.3 A - 33

Sudah dilaksanakan oleh QA/QC Consultant dan secara berkala sudah dilaporkan kepada PLN, akan tetapi SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.



4.3A.7.2

SPECIFIED QA/QC LEVELS FOR STRUCTURES, MATERIALS AND COMPONENTS ( AND ASSOCIATED SERVICES ) TABLE OF QA/QC LEVELS LEVEL 1 1. STEAM TURBINE GENERATORS & AUXILIARIES 2. DEAERATOR 3. CONDENSER 4. H.P. PIPING & BYPASS SYSTEM 5. STEAM GENERATOR & AUXILIARY (MISCELLANEOUS AUXILIARY ARE LEVEL 2) 6. ISOLATED PHASE BUS DUCT 7. 150 kV SUBSTATION EQUIPMENT 8. MAIN, STATION AND UNIT TRANSFORMERS 9. UNIT METERING AND PROTECTION 10. ERECTION, TESTING & COMMISSIONING 11 INSTRUMENTATION AND CONTROL SYSTEM 12 BOILER FEED PUMPS 13 CIRCULATING WATER PUMPS 14 CONDENSATE PUMPS LEVEL 2 1. ALL FANS 2. ALL PUMPS 3. RADIATOR / HEAT EXCHANGERS 4. HYDROGEN SYSTEM 5. CLOSED COOLING WATER SYSEM 6. CIRCULATING WATER SYSTEM (INCLUDING SCREEN, DUCT & PIPING) 7. CHORINATION SYSTEM 8. WATER TREATMENT SYSTEM 9. WASTE WATER TREATMENT SYSTEM 10. DESALINATION SYSTEM 11. ALL PIPING & SUPPORTS (SOME SUPPORTS ARE LEVEL 3) 12. ALL VALVES & CONTROL VALVES 13. ALL TANKS 14. FLUES, DUCTS & DAMPER 15. ALL EXPENSION JOINTS 16. FIRE PROTECTION SYSTEM 17. NON‐SEGREGATED PHASE BUS DUCT 18. M.V. SWITCHGEAR 19. UNNITERRUPTIBLE AC POWER SUPPLY 20. D.C. DISTRIBUTION EQUIPMENT AND PANELS 21. STATION BATTERIES AND CHARGERS 22. CABLE AND WIRES 23. CIVIL AND STRUCTURAL WORKS (WELDING, CONCRETE WORK, TESTING OF METERIALS) 24. STANDBY DIESEL GENSET 25. PDC TRANSFORMERS & SWITCHGEARS 26. MOTOR CONTROL CENTERS LEVEL 3 1. CHEMICAL FEED SYSTEM 2. CHEMICAL CLEANING SYSTEM 3. PIPE SUPPPORTS NOT LEVEL 2 Section 4.3 A - 34

Sudah dilaksanakan oleh QA/QC Consultant dan secara berkala sudah dilaporkan kepada PLN, akan tetapi SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya



4.3A.7.3

4. ALL TANKS NOT LEVEL 2 5. LUBE OIL CONDITIONERS 6. OVERHEAD CRANES FOR S.T. INCLUDING MISC. 7. HOIST & TROLLEYS 8. VENTILATION & AC SYSTEMS 9. CABLE TRAYS, CONDUIT & FITTINGS 10. GROUNDING & LIGHTNING PROTECTION 11. LIGHTING 12. CATHODIC PROTECTION 13. CIVIL AND STRUCTURAL WORKS NOT LEVEL 2 14. COMMUNICATION SYSTEM LEVEL 4 1. GENERAL SERVICE VEHICLES 2. ELEVATOR 3. METAL SIDING, ROOF 4. GRATING, ETC STANDARD QUALITY ASSURANCE/QUALITY CONTROL ARTICLES FOR LEVEL NO. 1 STRUCTURES, MATERIALS AND COMPONENTS QA ‐ 1 – PLTU 1 JAWA BARAT Contractor’s Quality Assurance/Quality Control System Description Contractor shall submit with his Bid Proposal, two copies of his Quality Assurance Program and Quality Control Manual for review and acceptance. The Quality Assurance Program shall meet the requirements of BS 5750 or equivalent, as applicable.

agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

In all cases, the Quality Assurance Program must address the Seharusnya sudah dikirim organization of the Contractor. dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Contractor shall included in the quality assurance plant inspection by Perlu dilakukan klarifikasi 3rd party International reputable Inspection Agency head quartered mengenai 3rd party yang harus outside the contractors home country for equipment listed at “level disiapkan oleh pihak rd 1” involving at least one inspectors in the inspection team for 3 Kontraktor. Selanjutnya agar country outside the contractor/ manufacturer and Owner’s country dilaksanakan koordinasi di in all cases. The Quality Assurance Program must address the lapangan antara PLN Kit organization of the Contractor. Indramayu, LIMCA dan PLN‐E. The quality Program shall be integrated and comprehensive, from Seharusnya sudah dikirim initial inspection of incoming material, through‐in process inspection dalam ITP. Selanjutnya agar and manufacturing control, checking initial dimensions, non dilaksanakan koordinasi di destructive testing to final inspection lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Contractor shall submit with his Bid Proposal, a preliminary list of the Seharusnya sudah dikirim Quality Control Procedures, Special Process Procedures, and Quality dalam ITP. Selanjutnya agar Control Documentation which apply to the Work and which he dilaksanakan koordinasi di intends to submit to the Owner. The preliminary list will be reviewed lapangan antara PLN Kit during the bid evaluation. A mutually agreed upon, detailed list of Indramayu, LIMCA dan PLN‐E. the Quality Control Procedures, Special Process Procedures and Section 4.3 A - 35



Quality Control Documentation shall be developed and will be included as part of the Specification requirements. Detailed Quality Control Procedures Two copies of the detailed Quality Control Procedures for the Works shall be submitted to the Owner for review and comment no later than six weeks after Award of Contract and at least four weeks before the start of fabrication or installation. Prior to the start of any work affected by the procedures, the Contractor shall revise all or any portion of the procedures, as required by the Owner and shall submit the procedures as many times as required until satisfactory to the Owner. The procedures to be submitted shall be as required by the Specification. To maintain the equipment and other items in a corrosion‐free state, the Contractor shall provide the Owner with instructions for storage and maintenance for his equipment and other items prior to installation, as well as for the period between the completion of the installation and the time that the equipment and other items are placed in service. The Contractor shall provide Site Quality Control program including requirements for Site Quality Control surveillance, hold point and in‐progress inspection


Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

Overall Inspection Point Program/Customer Notification Point Program Within three months after Award of Contract or four months prior to the start of fabrication, Contractor shall submit to the Owner an Overall Inspection Point Program (OIPP), which shall include pertinent fabrication and inspection operations that will be of interest to the Owner relative to Quality Control. The Owner shall select one or more of these points as a Mandatory Customer Notification Point Program (CNP) for surveillance. The Customer Notification Point Program shall include a mandatory Seharusnya sudah dikirim hold point prior to shipment dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. The Contractor shall give the Owner at least fourteen working days Seharusnya sudah dikirim prior notice in writing of, the date on and the place at which any dalam ITP. Selanjutnya agar plant will be ready for testing. Unless the Owner shall advise the dilaksanakan koordinasi di Contractor within seven days of the date which the Contractor has lapangan antara PLN Kit stated in his notice the Contractor may proceed with the tests, Indramayu, LIMCA dan PLN‐E. which shall be deemed to have been made in the Owner’s presence, and shall forthwith forward to the Owner duly certified copies of the test readings. The Owner will give the Contractor 48 hours’ notice in writing of his intention to attend the tests. Sub Contractor’s QA/QC System and Procedures Seharusnya sudah dikirim The Contractor shall be responsible for the review, comment and dalam ITP. Selanjutnya agar acceptance of the Quality Control System, Quality Control and dilaksanakan koordinasi di Fabrication procedures of his sub Contractors. In addition, Contractor lapangan antara PLN Kit shall be responsible for his sub Contractor’s work. The Contractor Indramayu, LIMCA dan PLN‐E. Section 4.3 A - 36



shall submit to the Owner a list of any or all of the work to be sub contracted. At the request of the Owner, sub Contractor’s quality control system and procedures shall be submitted in accordance with Clause 4.3A.7.3.1.2 above. Documentation Required Three copies of all appropriate documentation, as specified by the Technical Specifications and as required by applicable codes and standards shall be submitted to the Owner for review and acceptability prior to, or concurrent with, shipment or as otherwise agreed to by special arrangement with the Owner. Contract Non‐conformances Non‐conformances to the Contract requirements shall be promptly submitted to the Owner, in writing for resolution. After submittal of non‐conformances, the Contractor may proceed with any work at his own risk. Radiographs The following procedures shall be followed in the radiography of the applicable equipment and materials: All shop radiographs, with appropriate reports, shall be submitted to the Owner for review, within ten days after completion of radiography. The double film technique shall be employed if the Contractor considers it necessary, otherwise a single film technique is sufficient. All radiographs shall become the property of the Owner. All radiographs, not properly identified, will be rejected. Packaging and shipment of radiographs shall be in accordance with Clause 4.3A.7.1 herein. All field radiographs, with appropriate reports, shall be submitted to the Owner for review within ten days after completion of radiography. All radiographs shall become the property of the Owner. All radiographs, not properly identified, shall be rejected. Packaging and shipment of radiographs shall be in accordance with Clause 4.3A.7.1herein. Legibility of Documentation All documentation shall be clear, legible, and of suitable quality for storage for the life of the Plant. Radiographs will not be microfilmed

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Lihat pembahasan DMS di atas.

Masih dalam proses. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK.

Masih dalam proses. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK.

Masih dalam proses. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK. Honoring of Invoices Sudah diikuti oleh SCP JO dan Invoices for equipment received on‐Site will not be honored until all PLN Kit Indramayu. documentation has been received and complies with Contract documents Completion Letter Masih dalam proses. After delivery of all documentation required as specified, the Selanjutnya agar dilaksanakan Contractor shall submit a letter to the Owner listing all of the koordinasi di lapangan antara documentation delivered and stating that all requirements of the PLN Kit Indramayu, LIMCA, PLN JMK dan PLN‐E. Specification have been fulfilled Section 4.3 A - 37



4.3A.7.4

STANDARD QUALITY ASSURANCE/QUALITY CONTROL ARTICLES FOR LEVEL NO. 2 STRUCTURES, MATERIALS AND COMPONENTS QA ‐ 2 – PLTU 1 JAWA BARAT Contractor’s Quality Assurance/Quality Control System Description. Contractor shall submit with his Bid Proposal, two copies of his quality control manual for review and acceptance. Contractor’s Quality Control System shall be at least equivalent to the requirements of MIL‐1‐45208A, or ASME Section VIII, Appendix X, as appropriate Detailed Quality Control Procedures Two copies of the detailed Quality Control Procedures for the Work shall be submitted to the Owner for review and comment no later than six weeks after Award of Contract and at least four weeks before the start of fabrication or installation. Prior to the start of any work affected by the procedures, the Contractor shall revise all or any portion of the procedures, as required by the Owner and shall submit the procedures as many times as required until they are satisfactory to the Owner. The procedures to be submitted shall be as required by the Specification. To maintain the equipment and other items in a corrosion‐free state, the Contractor shall submit the Owner with instructions for storage and maintenance for his equipment and other items prior to installation, as well as for the period between the completion of the installation and the time that the equipment and other items are placed in service. Overall Inspection Point Program/Customer Notification Point Program Within six weeks after Award of the Contract or four weeks prior to start of fabrication, the Contractor shall submit to the Owner an Overall Inspection Point Program (OIPP) which shall include pertinent fabrication and inspection operations that will be of interest to the Owner relative to Quality Control The Contractor shall give the Owner at least fourteen working days prior notice, in writing, of the date on and the place at which any plant will be ready for testing. Unless the Owner shall advise the Contractor within seven days of the date which the Contractor has stated in his notice the Contractor may proceed with the tests, which shall be deemed to have been made in the Owner’s presence, and shall forthwith forward to the Owner duly certified copies of the test readings. The Owner will give the Contractor 48 hours’ notice in writing of his intention to attend the tests. Sub Contractor’s QA/QC System and Procedures The Contractor shall be responsible for the review, comment and acceptance of the Quality Control System. Quality Control and Fabrication Procedures of his sub Contractors. In addition, the Contractor shall be responsible for his sub Contractor's work. Documentation Required Three copies of all appropriate documentation, as specified and as required by applicable codes and standards, shall be submitted to Section 4.3 A - 38

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.


Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di



the Owner for review and acceptance

Procurement Document Non‐conformances Non‐conformances to the Contract requirements shall be promptly submitted to the Owner, in writing for resolution. After submittal of non‐conformances, the Contractor may proceed with any work at his own risk. Radiographs The following procedures shall be followed in the radiography of the applicable equipment and materials : All shop radiographs, with appropriate reports, shall be submitted to the Owner for review within ten days after completion of radiography. The double film technique shall be employed if the Contractor considers its necessary, otherwise a single film technique is sufficient. All radiographs shall become the property of the Owner. All radiographs not properly identified will be rejected. Packaging and shipment of radiographs shall be in accordance with 4.3A.7.1 herein. All field radiographs, with appropriate reports, shall be submitted to Owner for review within ten days after completion of radiography. All radiographs not properly identified will be rejected. Packaging and shipment of radiographs shall be in accordance with Clause 4.3A.7.1 herein

Legibility of Documentation All documentation shall be clear, legible and of suitable quality for storage for the life of the plant

Honoring of Invoices Invoices for equipment received on‐Site will not be honored until all documentation has been received and complies with Contract documents. Completion Letter After delivery of all documentation as required by the Technical Specifications, the Contractor shall submit a letter to the Owner listing all of the documentation delivered and stating that all requirements of the Specification have been fulfilled. STANDARD QUALITY ASSURANCE/QUALITY CONTROL ARTICLES FOR LEVEL NO. 3 STRUCTURES, MATERIALS AND COMPONENTS QA ‐ 3 – PLTU 1 JAWA BARAT Contractor’s Quality Control System Description The Contractor shall have an inspection, testing and documentation program in effect. Description of this program with index of its implementing procedures shall be submitted with the proposal for review.

4.3A.7.5

Section 4.3 A - 39

lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. Lihat pembahasan DMS di atas.

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK.

Seharusnya sudah dikirim dalam ITP. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK. Masih dalam proses. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN JMK. Sudah diikuti oleh SCP JO dan PLN Kit Indramayu.

Masih dalam proses. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA, PLN JMK dan PLN‐E.

Sama dengan Level‐2



Overall Inspection Point Program/Customer Notification Point Program Within three months after Award of Contract or four months prior to the start of fabrication whichever is earlier, Contractor shall submit to the Owner an Overall Inspection Point Program (OIPP) which shall include shall include pertinent fabrication and inspection operations which will be of interest to the Owner relative to Quality Control. The Owner shall select one or more of these points as a mandatory Customer Notification Point (CNP) Program for surveillance The Customer Notification Point Program shall include all mandatory hold points prior to shipmen The Contractor shall give the Owner at least fourteen working days prior notice in writing of, the date on and the place at which any plant will be ready for testing. Unless the Owner shall advise the Contractor within seven days of the date which the Contractor has stated in his notice the Contractor may proceed with the tests, which shall be deemed to have been made in the Owner’s presence, and shall forthwith forward to the Owner duly certified copies of the test readings. Sub Contractor’s QA/QC System and Procedures The Contractor shall be responsible for the review, comment and acceptance of the Quality Control System, Quality Control and Fabrication procedures of his sub Contractor’s work. The Contractor shall submit to the Owner a list of any or all of the work to be sub contracted. Sub Contractor’s quality control system and procedures shall also be submitted in accordance with Clause 4.3A.7.3 above. Documentation Required Three copies of all appropriate documentation, as specified by the Specification and as required by applicable codes and standards shall be submitted to the Owner for review and acceptability, prior to or concurrent with shipment, or as otherwise agreed to by special arrangement with the Owner. Contact Non‐conformances Non‐conformances to the Contract requirements shall be promptly submitted to the Owner, in writing for resolution. After submittal of non‐conformances, the Contractor may proceed with any work at his own risk. Radiographs The following procedures shall be followed in the radiography of the applicable equipment and materials: All shop radiographs, with appropriate reports, shall be submitted to the Owner for review within ten days after completion of radiography. The double film technique shall be employed if the Contractor considers it necessary, otherwise a single film technique is sufficient. All radiographs shall become the property of the Owner. Section 4.3 A - 40

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.



4.3A.7.6

4.3A.7.7

All radiographs, not properly identified will be rejected. Packaging and shipment of radiographs shall be in accordance with Clause 4.3A.7.1 herein. All field radiographs, with appropriate reports, shall be submitted to the Owner for review within ten days after completion of radiography. All radiographs shall become the property of the Owner. All radiographs not properly identified will be rejected. Packaging and shipment of radiographs shall be in accordance with Clause 4.3A.7.1 herein. Legibility of Documentation All documentation shall be clear, legible, and of suitable quality for storage for the life of the Plant. Radiographs will be microfilmed. Honoring of Invoices Invoices for equipment received on‐site will not be honored until all documentation has been received and complies with Contract Documents Completion Letter After delivery of all documentation required as specified the Contractor shall submit a letter to the Owner listing all of the documentation delivered and starting that all requirements of the Specification have been fulfilled. STANDARD QA/QC ARTICLE FOR LEVEL NO. 4 STRUCTURES, MATERIAL AND COMPONENTS QA ‐ 4 – PLTU 1 JAWA BARAT Contractor shall have an inspection, testing and documentation program in effect shall be available for Owner review if requested. Description of this program with index of its implementing procedures shall be available for Owner review if requested. STANDARD PROCEDURE FOR PACKAGING AND SHIPMENT OF RADIOGRAPHS General This procedure covers the packaging and shipment requirements for Contractor's submittal for radiographs to the Owner (for shop radiographs) for review and comment when required by the Specification. Each radiographic film package shall be identified as follows: a. Owner b. Station and Unit No. c. Specification No. and Latest Amendments d. Component Name and Identification No. e. Heat No., Piece No., Register No., Serial No. (as applicable) f. Number of films contained in the package g. Weld or Seam No. (if applicable) Packaging of Radiographs Section 4.3 A - 41

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.

Idem Level‐2.



Preparation for packaging : The radiograph shall be assembled in accordance with the equipment supplier’ standard practice for handling and filing radiographs

Inner carton : The assembled radiographs shall be inserted into a Idem Level‐2. heavy fiberboard or cardboard carton, and all openings sealed. Radiographs must not be folded. Outer box : The inner carton shall be packed in a cheated wooden Idem Level‐2. box constructed to protect the radiographs from shipping damage and the elements Shipments of Radiographs Idem Level‐2. Shop Radiographs. Radiographs shall be shipped with a transmittal letter to the Owner via a carrier that can trace its shipment. The radiographs shall be insured for a nominal amount. Contractor shall request a return receipt from carrier to verify shipment was received.

4.3A.7.8

Field Radiographs An original and a copy of the transmittal letter and all radiographs shall be sent to the Owner at the Site. Radiographs shall be packaged as required by Clause 4.3A.7.7 above except outer box, and taken to the Owner on Site. SHOP INSPECTIONS SHOP INSPECTIONS AND TEST PLAN The Contractor shall submit a coordinated detailed shop Inspection Test Plan (ITP) covering all quality control procedures required in Section 4.3A.7.3 and

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. 4.3A.7.4 above, and all OIPP’s required in sections 4.3A.7.3 and SCP JO tetap berkewajiban 4.3A.7.4 above, including at least the following information in a membuat laporan secara format to be approved by the Owner: lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban Component description membuat laporan secara Individual inspection or test item lengkap yang disampaikan Reference document and/or acceptance criteria kepada PLN Kit Indramayu Verifying document and/or acceptance criteria untuk direview. Selanjutnya Who witnesses (Contractor, subvendor, the Owner, etc.) agar dilaksanakan koordinasi di Location of inspection or test lapangan antara PLN Kit Estimated test date (month, year) Test record submission (at test, at shipment, or none [stored by Indramayu, LIMCA dan PLN‐E. Contractor]) Remarks (are any clarifications, etc). Section 4.3 A - 42



The plan shall show all Contractor or Subvendor level 1, 2 and 3 items (per section 4.3A.7.2. Table of QA/QC Levels) shop inspections and tests at all stages of manufacture, including raw materials, such a steel plate from the mill, etc. The Contractor may provide other relevant information in addition to the above and shall submit his proposed format for the inspection and test plan for the Owner approval within two (2) months of contract signing, and the completed plan within four (4) months of contract signing. Separate plan shall be submitted for both domestic and overseas manufacturing activities. SHOP INSPECTION SCHEDULE The Contractor shall also provide a coordinated detailed inspection schedule covering all customer notification points established in the OIPP’s required in sections 4.3A.7.3 and 4.3A.7.4, update regularly for changes in schedule, giving the expected week a specific inspection is expected to take place.

SHOP INSPECTION PROCEDURES For all shop manufactured items, shop inspection procedures shall be submitted for the Owner approval not later than six (6) months prior to the estimated inspection date. The Owner shall give final approval before relevant actual inspections are scheduled.

SHOP INSPECTION NOTIFICATION Supplementing the requirements of sections 4.3A.7.3 and 4.3A.7.4 the Contractor shall notify the Owner of the scheduling of shop inspection activities to be witnessed by the Owner a least 14 calendar days before the scheduled activity for overseas manufactured items and 7 calendar days before for domestic manufactured items. The notification letter shall be submitted in accordance with project correspondence requirements and in parallel by fax. The notification letter shall include as a minimum: Equipment or material to be inspected Location of inspection Contract person at factory Date of inspection Inspection procedure document number Approved design drawing number(s) It is important that this information be submitted completely as specified in order to provide for efficient, timely and effective The Owner monitoring of the inspection process and attendance at key inspections points and tests.

DOCUMENT APPROVAL STATUS

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

SCP JO tetap berkewajiban membuat laporan secara lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E. SCP JO tetap berkewajiban membuat laporan secara

Section 4.3 A - 43



As required in Contract Document Part 4 subsection 4.3A.2.2. manufacturer shall be performed based only on approved project drawings. Inspections shall be based only on final approved drawings. Contractor shall not schedule such inspections or ship any material or equipment prior to receiving final approval

lengkap yang disampaikan kepada PLN Kit Indramayu untuk direview. Selanjutnya agar dilaksanakan koordinasi di lapangan antara PLN Kit Indramayu, LIMCA dan PLN‐E.

‐ END ‐

Section 4.3 A - 44




4.3A.8.2

4.3A.8.3

PLANT IDENTIFICATION Description

Comments

GENERAL This general technical requirement defines the requirements, conventions and guide lines for assigning numbers and titles to the equipment that is to be numbered. The Contractor shall prepare comprehensive Plant Identification Schedule showing the name and number of each item of Plant and its respective arrangement drawing number, and add any additional items necessary to fully identity the Plant. This schedule shall be subject to the Owner approval All equipment in the designated system shall be assigned equipment numbers. The same equipment number shall not be applied two more than one equipment. Equipment number shall be depicted on the P & ID’s, physical piping and general arrangement drawings, specification, system or functional diagrams, electrical drawings, schedule, civil and structural drawings, etc. NUMBERING SYSTEM The direction of identification number or letter advancement shall be to Site North and to Site West to the Compass This mean that the equipment or plant item located on the Site North side has a higher identification number than the equipment located on the South side, and equipment located on the Site West side has a higher number than one which located on the Site East side. The direction of identification number of equipment of plant items that is installed in the vertical arrangement, advancement shall be to the upper side. NAMEPLATES AND LABELS The Contractor shall supply all labels, nameplates, instruction and warning plates necessary for the identification and safe operation of the plant and all inscriptions shall in the English language and the size of the lettering shall be to the approval of the Owner. Main Nameplates shall in The Indonesian Language

Section 4.3 A - 45

Telah disepakati menggunakan sistem KKS.

Telah disepakati menggunakan sistem KKS.

Sudah diikuti oleh SCP JO. Sudah diikuti oleh SCP JO.

Sudah diikuti oleh SCP JO.








The inscriptions on all plates shall be engraved with black filled lettering either at Site or in the manufacturer’s works after the equipment designations has been finalized. Approved, temporary labeling is to be provided until such time that this rationalization is complete. Inscriptions shall be to the approval of the Owner and where applicable shall include the plant nomenclature in addition to the alphanumeric plant designation code as described above. The plates and labels shall be non‐deteriorating and non‐warping under Site conditions. Stainless steel is to be used on outdoor equipment. Traffolyte, or an approved equivalent, may be used for individual component labels inside panels and desks. All labels, nameplates, instruction and warning plates shall be securely fixed to items of plant and equipment with stainless steel rivets, plated self tapping screws or other approved means. The use of adhesives will not be permitted. Warning plates shall be manufactured from stainless steel with a matt or satin finish, engraved with red lettering and located in a position that shall afford maximum personnel safety All equipment within panels and desks shall be individually identified by satin or matt finish stainless steel labels or laminated plastic labels where approved. Each circuit breaker panel, control panel, relay panel and the like shall have a circuit designation label mounted at both front and rear. Corridor type panels shall additionally have circuit designation labels within the panels. The function of each relay; control, indicating and alarms device; fuse etc. shall be separated. All unfired pressure vessels and lifting tackle shall have permanently attached to them or stamped on them, in a conspicuous position, a rating plate giving such details as the design code, design parameter, test parameter, date of test etc, to the approval of the Owner Pipe work systems shall be identified in accordance with the color identification system.









SCP JO tidak mengikuti standard warna PLN, tapi tetap menggunakan GB Standard. Hal ini sudah menjadi pembicaraan yang sangat berat sejak Pre‐Liminary Design tanggal 31 Mei 2007. Each valve shall be fitted with a stainless steel nameplate Sudah diikuti oleh SCP JO. indicating the valve service and reference number in accordance with the valve schedules as approved by the Owner. The color of the valve nameplate engraving shall correspond to the service of the pipe work in accordance with the requirements of appropriate standards. Section 4.3 A - 46



Where possible valve nameplates shall be circular and fitted Sudah diikuti oleh SCP JO. under the hand‐wheel captive nut. On check valves and small valves the Contractor may provide rectangular nameplates fitted to brackets on the valve or attached to a wall or steelwork in a convenient position adjacent to the valve. Size of plate and lettering shall be to the approval of the Sudah diikuti oleh SCP JO. Owner.

‐ END ‐

Section 4.3 A - 47




GENERAL NOISE CRITERIA

4.3A.9.1

4.3A.9.2

GENERAL These criteria define permissible noise levels at specified locations in and around the plant during the plant operation. The following criteria are applicable to all the equipment furnished under this contract whether referenced specifically elsewhere in the Terms of Reference and Technical Specification Document or not: Hearing conservation to protect plant personnel from hearing loss and personnel discomfort Annoyance to community ‐ to prevent annoying adjacent communities. Background noise level ‐ to permit good voice communication

CODES AND STANDARDS The following codes and standards shall be applied in designing the noise levels of equipment and other accessories and buildings to be supplied and installed under this contract PLN’s Standards (SPLN 46‐1 : 1981 and SPLN 46‐2 : 1981)

Menunggu hasil laporan dari PLN JASER. Menunggu hasil laporan dari PLN JASER.

Menunggu hasil laporan dari PLN JASER. Menunggu hasil laporan dari PLN JASER. Menunggu hasil laporan dari PLN JASER.

Menunggu hasil laporan dari PLN JASER.


U.S Department of Labor, Occupational Safety and Health Act, 1970


ANSI SI‐13‐1971 and appropriate standards approved by the Owner


4.3A.9.3

GENERAL DETAILED REQUIREMENTS Contractor shall guarantee that the operating equipment will not produce a sound pressure level greater than 85 dBA when measured one meter from any point on any item of equipment or enclosure including valves. This requirement applies to the running plant taking into account the noise effect from all the equipment within this contract. The maximum noise level measured at the outside boundary of the power plant fence shall be 70 dBA maximum between 6 a.m and 10 p.m and 60 dBA maximum between 10 p.m and 6 a.m. To meet this requirement, the Contractor shall estimate the noise level at 100 m and 150 m away from the noisiest Power Plant Building. The noise level measurement shall be in accordance with ANSI S1‐13‐1971 and /or SPLN 46.

Section .3 A - 48






‐ END ‐

Section .3 A - 49




INSTRUCTION MANUALS

No.

Description

Comments

4.3A.10.1

GENERAL The Contractor shall provide sets of well‐structured, comprehensive, and coordinated manuals to fully describe all aspects of design, operation and maintenance of all equipment agreed under the Contract including tools and testing equipment. The format of the document will be agreed with the Owner before the Contractor proceeds to assemble the draft manuals.

SCP JO telah mengajukan proposal “Project Document Structure” termasuk di dalamnya DOM. PLN Kit Indramayu, PLN‐E, PT. PJB dan PLN JMK sudah melakukan review dan menyetujui proposal tersebut. SCP JO sedang menyiapkan dokumen yang dimaksud. Two (2) copies of the first draft of the manuals shall be submitted to Sudah diikuti oleh SCP JO. the Owner for review eight (8) months before commercial operation of the plant. Three (3) copies of the final manual shall be submitted to the Owner Sudah diikuti oleh SCP JO. four (4) Months prior to the commencement of commercial operation or at the end of construction period whichever is earlier Each manual shall be arranged in four separate parts, namely design, Sudah masuk dalam proposal di operation, maintenance, and digital systems. As a minimum a atas. complete self‐standing manual shall be submitted for each equipment. The Instruction Manuals shall be such as to enable the Owner to Sudah masuk dalam proposal di operate, maintain, dismantle, reassemble, adjust and repair all atas. parts of the Plant. The layout of the four parts should, as far as possible, be consistent. Sudah masuk dalam proposal di System, plant and equipment shall be described in the same order in atas. each section. Each section shall be divided into as many volumes as necessary for Sudah masuk dalam proposal di convenient handling and reference. atas. All plant and equipment identification shall be by means of the Sudah masuk dalam proposal di description and numbering system specified in Part 4, Subsection atas. 4.3A.8. The manual format shall be on standard metric A4 sheets. Sudah masuk dalam proposal di Drawings and schedules, which are to be bound into the manual, atas. shall also be A4 or A3 folded to A4 sizes. The manuals shall include instructions only for the actual equipment Sudah masuk dalam proposal di supplied and not for alternative or optional equipment. If generic atas. documents are included the non‐applicable portion will be crossed out. Section .3 A - 49



4.3A.10.2

4.3A.10.3

All documents, illustrations, specification, operating and maintenance instructions and parts shall be in the English and Indonesia languages, and the units in metric system. Each individual major item of equipment specified shall have its separate instruction manual. All information submitted after Contract Award should be incorporated into the instruction manuals. Parts shall be identified by the original manufacturer’s part number as well as by Contractor’s identification number and Owner’s identification number. Contractor shall also be held responsible for supplying additional information or replacing information to keep the manual complete, accurate and update if field inspections of equipment indicate omissions or inaccuracy of the manuals. All manuals will be submitted complete in durable binders expected to last over multiple years and which facilitate addition or removal of information. DESIGN MANUALS The volume(s) comprising the design part to the manual should be laid out as follows: Preliminary pages including index, preface, amendment record sheet and illustration of the complete equipment. General description of the system including: a. System diagrams and blocks diagram showing sub‐ systems and interconnection with other systems. b. System description, including design basis, function, location and modes of operation. Design data including performance curves, heat balance diagrams, materials specification and running clearances and settings, limitations, etc Instrument and valve list itemizing function, type, number, range and alarms. OPERATIONS MANUALS The volume (s) comprising the operation part of the manual should be laid as follows: Preliminary pages including index and amendment record sheets. Equipment identification by station name, unit number and by function name. Recommended procedure for operating and instruction for commissioning, start‐up, normal operation, shut‐down, standby, emergency (including loss of normal power) and fault conditions, and other information such as normal range of system variables, operating limits and hazards conditions for all equipment and systems. Section .3 A - 50

Sudah masuk dalam proposal di atas.



Sudah masuk dalam proposal di atas. Sudah masuk dalam proposal di atas. Sudah masuk dalam proposal di atas.


Sudah masuk dalam proposal di atas. Sudah masuk dalam proposal di atas.



4.3A.10.4

General Arrangement Drawings. Final performance and design data sheets and performance curves for all equipment. Testing and checking requirements. MAINTENANCE MANUALS The volume(s) comprising the maintenance part of the manual should be laid out as follows:


Preliminary pages including index and amendments record sheets.


List of names and addressed of liaison offices for all equipment


Preventive Maintenance and Inspection Schedule for all equipment covered by this Specification Lubrication Schedule showing requirements and specifications for all equipment covered by these Specification and showing equivalent lubricants available in Indonesia. Recommended procedure for assembly and dismantling with associated tests and check‐ups prior to returning equipment to service. Detail construction, assembly drawing to complement assembly procedures mentioned above, including part list and numbers for replacement ordering. Setting and running clearances and tolerances.






Methods for trouble shooting.


Cleaning and conservation procedures


Instrumentation calibration requirements and procedures.


The listing of all replacement parts/spare parts list identifying the Sudah masuk dalam proposal di following : atas. a. Name of spare part b. Identification number c. Manufacturer’s drawing number d. Installed quantities and spare quantities e. Outline sketch diagram f. Materials Section .3 A - 51



4.3A.10.5

g. Required period delivery. Drawings showing space provided or equipment maintenance for all equipment and any fixed facilities for maintenance such as trolley beams etc. DIGITAL SYSTEMS MANUAL The manual shall include functional descriptions including intended use, capabilities, limitations, control logic diagrams, control set points and correction curves, etc. The manual shall contain the procedure required to generate the system software The software portion of the instruction manual shall describe the software provided with the system including the self‐diagnostics, operating system, the utility software and the application software. This shall also include reference, user and programming manual for all software supplied. The hardware portion of the manual shall contain physical descriptions of system hardware, functional characteristics, capabilities, specifications, data sheets, and special characteristics. Assemblies and subassemblies shall have unique part numbers that shall be referenced in the documentation including in the manuals. This shall also include theory of operation and general overview of the system hardware furnished.



Sudah masuk dalam proposal di atas. Sudah masuk dalam proposal di atas.


‐ END ‐

Section .3 A - 52




SPARE PARTS, TOOLS, TEST EQUIPMENT AND CONSUMABLES Description SPARE PARTS. The Contractor shall ensure that sufficient spare parts are available for his use during test and commissioning of the Plant. Such spare parts shall be in addition to any spares provided under the Contract as spare Parts.

Comments

Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The price and quantity for mandatory spare parts shall be Akan dilaksanakan oleh PLN Kit included in the proposal price Indramayu Site. Should the Contractor require any spare parts that may be Sudah sesuai dengan kontrak dan available in the Owner’s stores, these may be issued to the disetujui oleh PLN. Diharapkan Contractor at the Owner’s option. In such a case the Contractor dilakukan evaluasi dan persiapan di shall immediately arrange for the spares to be replaced with lapangan perihal tempat‐lokasi new items to complete the Owner’s holding. penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The Contractor shall include in his Bid proposal a list of those Sudah sesuai dengan kontrak dan spare parts and quantities he recommends should be supplied disetujui oleh PLN. Diharapkan for two (2) years continuous operation, having regard for the dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi remoteness of the Site from suitable sources of such spares. penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The price for Spare Parts shall be given in Parts 5 Schedule 1.4 Akan dilaksanakan oleh PLN Kit and shall be fixed not subject to escalation for period of three Indramayu Site. years after taking over of the plant The Contractor shall give assurance in his Bid proposal that spare Akan dilaksanakan oleh PLN Kit parts will be reasonably available throughout the life of the Indramayu Site. plant. The quotation shall include the unit price, quantity, description, catalog number, part number, drawing references, etc for each spare part to completely identify the items and the equipment component for which it is recommended. The Owner may order all or any of the spare parts at his own Akan dilaksanakan oleh PLN Kit discretion. Those ordered are to be delivered to the Owner on Indramayu Site. the Site not later than the date of issue of the Final Acceptance Certificate for the respective item of plant or equipment.

Section 4.3 A - 53



The Contractor is required to submit the schedule of spare parts listing the quantity of each spare recommended to be held in stock, individual prices and normal delivery period.

All spare supplied shall be strictly interchangeable with the parts which they are intended to replace and shall be tested and packed for long storage under the climatic condition prevailing at Site

Each spare shall be clearly marked with the description, purpose and plant designation code. Any spare having a limited shelf life or requiring special storage condition shall be separately identified.

If the Contractor’s practice is to assign his part numbers to parts purchased from other manufacturers a part number list shall be furnished which provides a cross‐reference between the Contractor’s part number and the part of the original supplier.

Spare parts shall be shipped separately from the balance of the Contract and be assigned to the Owner at Site. They will then be stored by the Owner. All cases, containers, and packages are liable to be opened for examination by the Owner and all such opening and subsequent repacking shall be at the expense of the Contractor. Contractor shall include within his spare parts list those spares necessary to enable the Owner to carry out routine maintenance on every instrument as recommended by the manufacturer in his catalogue

Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi prosedur penyimpanan dan penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Akan dilaksanakan oleh PLN Kit Indramayu Site.

Akan dilaksanakan oleh PLN Kit Indramayu Site.

Sudah sesuai dengan kontrak dan disetujui oleh PLN. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi dan prosedur penyimpanan penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The Contractor shall also include these spares necessary to Sudah sesuai dengan kontrak dan maintain the special test and calibration equipment to be disetujui oleh PLN. Diharapkan supplied under the contract. dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur

Section 4.3 A - 54



4.3A.11.2

TOOLS AND TEST EQUIPMENT Any special tools and test equipment and standard tools and test equipment required to adjust, dismantle, test or maintain any equipment furnished by the manufacturer Contractor shall be provided by the Contractor.

A complete list of tools and test equipment shall be included in the Bid proposal. All tools and appliances not listed in and found to be necessary for testing and maintenance of the works shall be deemed to be included within the contract Price

Tools and test equipment shall be supplied separately for section of the Works as follows: ‐

Steam Turbine generator units and associated auxiliary equipment Instrumentation and control system equipment HV and LV electrical equipment Each ancillary plant Steam generator / Boiler Units and associated Auxiliary

penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO.

‐ ‐ When tools or test equipments are common to more than one Diharapkan dilakukan evaluasi dan section, then sets shall be provided for each section. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The equipment provided shall be comprised but not limited to Diharapkan dilakukan evaluasi dan the following items for each section as applicable: persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Two (2) sets of all spanners, wrenches, screwdrivers, pullers, Diharapkan dilakukan evaluasi dan extractors, torque wrenches, etc to suit every item of plant persiapan di lapangan perihal tempat‐ supplied under this Contract. lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set of lifting slings, beams, up‐ending devices, eye‐bolts, Diharapkan dilakukan evaluasi dan chain blocks, etc. including all equipment required to remove persiapan di lapangan perihal tempat‐ and replace any rotors, including temporary support structures. lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN All such equipment shall be tested prior to delivery and supplied JMK, PLN‐E, PT. PJB dan SCP JO. with duplicate copies of the test certification.

Section 4.3 A - 55



One (1) set of equipment required for withdrawing couplings, Diharapkan dilakukan evaluasi dan bearings, impellers, glands, etc. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set of any equipment required for removing, replacing, Diharapkan dilakukan evaluasi dan and plugging each type and size of heat exchanger tubes persiapan di lapangan perihal tempat‐ including tube expanding equipment. lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Valve lapping equipment. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set steel frame complete with lifting arrangements for Diharapkan dilakukan evaluasi dan each difference type of turbine rotor, suitable for safe and persiapan di lapangan perihal tempat‐ convenient transport of the respective rotor fully bladed from to lokasi penyimpanan dan prosedur the power station. penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set of any special tools required during maintenance and Diharapkan dilakukan evaluasi dan cleaning of the Works, including bridge gauges, alignment jigs, persiapan di lapangan perihal tempat‐ etc. lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Two (2) sets of bolt tightening equipment for turbine Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set of taps and dies in fitted boxes to cover the whole Diharapkan dilakukan evaluasi dan range of plant persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) complete set of Instrumentation and control system Diharapkan dilakukan evaluasi dan testing and maintenance tools including Card extenders, test persiapan di lapangan perihal tempat‐ connectors on performance cable incorporating special plug or lokasi penyimpanan dan prosedur suckers as appropriate, special testing, calibrating, diagnostic penerimaan di lapangan untuk equipment (including CRT, console, and printer), measuring dilakukan pembahasan bersama PLN devices, etc. as particularly required by the various equipment JMK, PLN‐E, PT. PJB dan SCP JO. supplied in this contract in accordance with each manufacturer's recommendation.

Section 4.3 A - 56



4.3A.11.3

Three (3) set of racks, power supplies and back panel Diharapkan dilakukan evaluasi dan connections for the testing of control modules. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. One (1) set of any special tools and equipment required for the Diharapkan dilakukan evaluasi dan testing and maintenance of electrical and electronic persiapan di lapangan perihal tempat‐ components lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan Tools and test equipment shall be new and of good quality. Tools and test equipment shall be neatly arranged in a box and persiapan di lapangan perihal tempat‐ shall be shipped to the job in suitable, separate container clearly lokasi penyimpanan dan prosedur marked with the name of the equipment of plant for which the penerimaan di lapangan untuk dilakukan pembahasan bersama PLN tools and test equipment are intended. JMK, PLN‐E, PT. PJB dan SCP JO. In general these tools and test equipment shall not be use Kontraktor tanpa ijin PLN biasanya menggunakan Tool tersebut sewaktu during erection and commissioning. masa commissioning. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The Contractor shall furnish a complete set of tools for Diharapkan dilakukan evaluasi dan erection and commissioning at his own expenses. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. However if major special tools and test equipment become Diharapkan dilakukan evaluasi dan necessary during erection, the Owner will, if agreed, hand over persiapan di lapangan perihal tempat‐ the tools and test equipment to the attention and responsibility lokasi penyimpanan dan prosedur of the erection supervisor penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The tools and test equipment shall be returned in good Diharapkan dilakukan evaluasi dan condition or shall be replaced at the Contractor’s expenses. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. CONSUMABLE PARTS AND MATERIALS The Contractor shall furnish a sufficient quantity of consumable Diharapkan dilakukan evaluasi dan parts and materials such as gaskets, seals, lubricants, hand hole persiapan di lapangan perihal tempat‐

Section 4.3 A - 57



covers computer paper, recorder charts, ink, chemical etc. during erection, testing and commissioning, and during the warranty period These consumables shall not be quoted as spare parts furnished under this Contract

lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. The Contractor shall submit to the Owner, within three (3) Diharapkan dilakukan evaluasi dan months of Commissioning the Plant, a schedule of consumable persiapan di lapangan perihal tempat‐ items, listing these items and the quantities required per month lokasi penyimpanan dan prosedur penerimaan di lapangan untuk of operation of the plant covered by this Contract. dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO.

This schedule shall contain sufficient information to enable the Diharapkan dilakukan evaluasi dan Owner to put on order the consumable items listed. persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO.

A list of consumables shall be shown in the Schedule of Consumables. The Contractor shall supply and maintain as a minimum, the quantities shown on the list.

The Contractor shall provide, without additional cost, whatever consumable materials are required over and above those shown on in the list during the execution of the Contract.

At the end of the Contract, the Contractor shall hand over to the Owner any of the material shown on the list, which remains unused.

All hardware, which has a life of less than one year shall be replaced by new hardware by the Contractor at the time of taking over and shall be tested immediately prior to taking‐over .

Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO. Diharapkan dilakukan evaluasi dan persiapan di lapangan perihal tempat‐ lokasi penyimpanan dan prosedur penerimaan di lapangan untuk dilakukan pembahasan bersama PLN JMK, PLN‐E, PT. PJB dan SCP JO.

‐ END ‐

Section 4.3 A - 58




PACKAGING INSTRUCTIONS AND STORAGE

No.

Description

4.3A.12.1

GENERAL The Contractor shall package all equipment and materials furnished by him in such a manner to ensure protection against damage and deterioration during shipment and storage, which includes local transportation, air and ocean freight, and Site storage. Procedure and details shall be submitted to the Owner for review prior to start of shipment.

Comments Banyak permasalahan untuk material yang seharusnya disimpan dalam indoor stored, kenyataannya diletakkan pada outdoor sehingga banyak peralatan yang bermasalah (detail lihat laporan LIMCA).

The Contractor shall provide necessary storage facilities such as warehouse, protective covering etc. for the purpose of proper Site storage. Storage procedures shall be submitted to the Owner, and such kind of storage shall be accomplished after Owner's approval.

Banyak permasalahan untuk material yang seharusnya disimpan dalam indoor stored, kenyataannya diletakkan pada outdoor sehingga banyak peralatan yang bermasalah (detail lihat laporan LIMCA).

All of the packages are liable to be opened for examination by the Customs Authority, or the Owner and all such opening and "subsequent re‐packing shall be at the expense of the Contractor. The Contractor shall retain responsibility for the prevention of pilferage, proper repacking and storage

Banyak permasalahan untuk material yang seharusnya disimpan dalam indoor stored, kenyataannya diletakkan pada outdoor sehingga banyak peralatan yang bermasalah (detail lihat laporan LIMCA).

4.3A.12.2

PACKAGING INSTRUCTIONS The Contractor shall provide marks on all containers, cases, crates and packages in accordance with Part 3, Clause 5.3 of this Contract Document, for shipment and clearance purposes. Each package shall contain a complete detailed list of all the items therein

All equipment shall be identified at the shop by means of a metal tag or other permanent material securely attached to the equipment. Tags shall remain on the units after erection, as a permanent record. All random materials shall be tagged for identification

PLN JMK berkewajiban membuat laporan tentang packaging yang dilakukan selama ini mengingat bahwa banyak material bekas packaging banyak dipakai untuk temporary dan permanent construction. Sudah dilaksanakan oleh SCP JO.

Sudah dilaksanakan oleh SCP JO. All spare parts shall be packaged separately and be crated in a Harus dilaksanakan. manner suitable for permanent storage. All equipment including electric cabinets and parts shall be Sudah dilaksanakan, walaupun packaged for extended storage kurang sempurna sesuai

Section 4.3 A - 59



dengan laporan PLN JMK (Lihat MMR). OK.

Equipment for different Units shall be properly identified. Tools shall be shipped to Site in separate containers clearly marked Harus dilaksanakan dan with the name of the equipment for which they are intended dimonitor oleh PLN Kit Indramayu Site. Small items shall be packed in sealed transparent plastic bags with Harus dilaksanakan dan desiccators packs as necessary. dimonitor oleh PLN Kit Before shipment, all parts of the equipment shall be thoroughly Indramayu Site. cleaned of all mill scale, rust, grease and other foreign matter, and shall paint in accordance with the paint schedule. The color of the prime coat shall be the Contractor's standard. No paint having an asphaltic base shall be used. Rust inhibiting solutions used internally shall be easily removable. Contractor shall ship a sufficient quantity of paint for touching up where prime coat has been damaged during shipment and erection. The Contractor shall provide protection for all equipment before shipment as follows: All openings in equipment furnished by Contractor shall be securely Kondisi dapat dilihat dari plugged, capped or otherwise blanked off, sealed with tape and laporan MMR yang disiapkan suitably protected against damage, and entry of foreign materials oleh PLN JMK (poor packaging). and moisture. For shop fabricated equipment this shall be done as soon as possible after shop cleaning Weld ends on all valves, fittings, pipes, nozzles etc. shall be capped Kondisi dapat dilihat dari and sealed with suitable, firmly attached protectors. Butt weld ends laporan MMR yang disiapkan and ferrous materials shall be coated with anti corrosion paint prior oleh PLN JMK (poor packaging). to capping, back to a ring 50 mm from the end. Protectors for beveled ends designed for backing ring or Kondisi dapat dilihat dari consumable insert shall have a plywood or hard board liner disc laporan MMR yang disiapkan held securely against the beveled end. Protectors shall not be oleh PLN JMK (poor packaging). welded to weld end. All flange facings, bolt holes and other machined surfaces of ferrous Kondisi dapat dilihat dari materials (except butt‐weld end preparation) shall be coated with a laporan MMR yang disiapkan suitable removable antirust compound. oleh PLN JMK (poor packaging). All flanged connections and loose flanges shall be provided with Kondisi dapat dilihat dari suitable full face flange protectors bolted in place and sealed. laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

All machined surfaces shall be protected with wooden blocks or Kondisi dapat dilihat dari similar means and reinforced externally with metal bands or plates. laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

All protectors for openings and all braces, brackets, spacers, ties, Kondisi dapat dilihat dari bindings and other shipping, packaging and packing materials and laporan MMR yang disiapkan appurtenances used for protection in shipping, storing and oleh PLN JMK (poor packaging). handling of nonferrous piping and materials shall be of such design, type and/or arrangements as to prohibit contact between ferrous and nonferrous metals.

Section 4.3 A - 60



4.3A.12.3

Each section of pipe for lube oil systems and other systems, if Kondisi dapat dilihat dari specified in the Specification, shall be coated properly and scaled. laporan MMR yang disiapkan oleh PLN JMK (poor packaging). All wheel bearing surface shall be properly protected. Shaft bearing Kondisi dapat dilihat dari surfaces shall be properly protected in accordance with the laporan MMR yang disiapkan submitted procedures. oleh PLN JMK (poor packaging). Each section of equipment to be shipped in sections shall be Kondisi dapat dilihat dari reinforced to minimize distortion during shipping and handling. laporan MMR yang disiapkan Disconnected piping and wiring shall be properly supported and oleh PLN JMK (poor packaging). braced for shipment. All moving parts requiring lubrication shall be greased in the shop Kondisi dapat dilihat dari before packing. laporan MMR yang disiapkan oleh PLN JMK (poor packaging). All materials and equipment shall be packed for storage with adequate and suitable precautions to prevent any damage or deterioration in tropical and coastal environmental conditions Materials susceptible to deterioration from climatic conditions shall Kondisi dapat dilihat dari not be used for the Plant unless otherwise approved by the Owner. laporan MMR yang disiapkan These materials, if used for the Plant, shall be permanently oleh PLN JMK (poor packaging). protected from deterioration under the climatic conditions or, with the approval of the Owner, be coated with suitable surface treatment to protect the plant and equipment for a minimum period of twelve months. The Contractor shall state the period of protection and specify treatment procedures and the recommended intervals between re‐treatment. Prior to shipment, surfaces of wiring and all other parts susceptible Kondisi dapat dilihat dari in any way to moisture absorption or fungus attack shall be treated laporan MMR yang disiapkan with fungicidal varnish. oleh PLN JMK (poor packaging). The Contractor shall follow additional procedures as specified Kondisi dapat dilihat dari elsewhere in this Contract Document or as required in the laporan MMR yang disiapkan judgment of the Contractor. oleh PLN JMK (poor packaging). RECEIVING Receiving Records: The Contractor shall assign qualified Kondisi dapat dilihat dari personnel to maintain control of the receipt, protection, and laporan MMR yang disiapkan disbursement Part 4 Technical Requirements of the Owner's oleh PLN JMK (poor packaging). equipment and material. The Contractor shall give notice to the Owner upon receiving date. The Owner will be present at all equipment and material delivery inspections. A record shall be made of all equipment and material that is received, accepted or rejected. The record shall be as agreed upon with the Owner's Representative at Site. Shortages: Upon receipt of shipments of equipment and material, Kondisi dapat dilihat dari quantities shall be checked against the shipping invoices. Shortages laporan MMR yang disiapkan shall be immediately reported to the Owner's Representative at oleh PLN JMK (poor packaging). Site Marking: Received material in temporary storage shall be clearly Kondisi dapat dilihat dari

Section 4.3 A - 61



4.3A.12.4

marked, so that it can be readily located when required for installation. Schedule Commitments: The Contractor shall be aware of the fact that the shortage or un‐repairable damage to the equipment or material may cause delays in the project schedule. The Contractor shall be responsible for further damage to the rejected equipment and shall also store the equipment in a suitable area which will prevent further damage. STORAGE The Contractor shall provide detailed information for short term and long term storage and maintenance of his equipment prior to installation as well as for the period between completion of installation and the time that the equipment is placed in service. Each type of preservative used by the Contractor shall be identified as to quality, life expectancy and type. Complete information shall be submitted to the Owner. The Contractor shall load and unload the equipment and materials at the storage area and provide the maintenance of the storage and warehouse as required at his expense. The Contractor shall supply storage work material such as damage, sheet cover, nitrogen gas, silica gel, touch‐up paint etc.

laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

The Contractor shall provide necessary equipment for inspection Kondisi dapat dilihat dari and safeguarding of stored equipment and material laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

The Contractor shall provide all manpower necessary for storage and removal at his expense. This shall include but not be limited to store clerks inspectors, guards, handlers etc. Management of storage shall be provided by the Contractor. This shall include but not be limited to organizations, storage control, check sheet for storage condition, inspection records and security. All storage areas shall be well drained while indoor storage areas shall also be ventilated.

Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

Materials and equipment shall be stored above grade.

The equipment stored outdoors shall be covered with waterproof Kondisi dapat dilihat dari heavy duty canvas or plastic sheets. Storage covers whether canvas laporan MMR yang disiapkan or plastic shall be fire retardant. The sheets shall be tightened to oleh PLN JMK (poor packaging). the equipment itself or its container with the rope passing through eyelets along the edge of the sheet, to prevent the sheet from being blown off by strong winds. After rains the Contractor shall temporarily remove the sheet to dry out any dew formed

Section 4.3 A - 62



4.3A.12.5

4.3A.12.6

4.3A.12.7

4.3A.12.8

underneath the sheets. Upon the arrival of the packages at Site the Contractor shall inspect and check each item of equipment as soon as possible. If any damage or deterioration is found, the Contractor shall take adequate and immediate remedial action. The Owner will also check the arrival of goods at Site and the Contractor shall facilitate Owner's inspection of the goods, provide any other similar required protection. If no humidity limits are specified, the temperature shall be maintained above dew point. The Contractor shall provide weatherproof store house for instrumentation and electrical equipments. Other equipments shall be stored properly. SPECIAL PROTECTIVE MEASURES Certain items, by their nature or size, may not be stored in an area which provides the required level of protection and therefore the Contractor shall provide special measures. Terminal bushings for high voltage transformers and high voltage circuit breakers may be stored outdoors in accordance with the manufacturer's instructions. Since bushings may be easily damaged, they shall be well protected and stored in a location out of the way of normal activity and traffic HEATER Outdoor power transformer enclosures for tap‐changers and cable terminal cabinets require internal protection for condensation, as do circuit breaker mechanism housing, outdoor switchgear, larger motor windings etc. These may be provided with electrical heaters. The Contractor shall provide temporary power and an external pilot light to monitor the supply feed at each item. If the required heaters are not provided by the manufacturer or are incapable of preventing condensation during severe conditions, adequate heaters shall be provided, monitored and energized as above by the Contractor. CABLE ON REELS Both ends of electrical cable on reels shall be regularly inspected by the Contractor who shall ensure they are well sealed such as with several wraps of electrical tape before and during outdoor storage. Protection against sun ageing, for cable on reels stored outdoors, shall be provided by a protective covering around the outer layers and furnished by the Contractor if not already provided by the cable manufacturer INSTALLED EQUIPMENT AND MATERIAL

Section 4.3 A - 63

Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).

Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).


Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging). Kondisi dapat dilihat dari laporan MMR yang disiapkan oleh PLN JMK (poor packaging).





All installed equipment and materials shall be protected from deterioration, condensation, physical damage and vandalism until the Work under the Contract is accepted in its entirety by the Owner The Contractor shall ensure that installed items are protected with the same level of protection accorded them while in storage. Heaters shall be energized with temporary power and provided with external pilot lights to monitor the feeds. Dust contamination shall be avoided by suitable temporary coverings, with provisions for re‐sealing on control boards and similar items. Protection shall be provided by the Contractor for electrical cables in trays, ducts, risers and other electrical equipment when and where required, by means of fireproof covers or barriers to prevent damage from weld splatters, fires, water damage, falling debris, moving equipment etc.




‐ END ‐

Section 4.3 A - 64




TRAINING Description

Comments

GENERAL The objective of the Training Program is to train the Owner's operating staff in the designing, operation and maintenance of all equipment furnished under this Contract

The Contractor shall provide training for the Owner's operating and maintenance personnel in the operation and maintenance of the equipment furnished by the Contractor.

The training for operation and maintenance personnel should concentrate on the main equipment including but not limited to the listed in Table 1 herein.

The Contractor shall include in his training program a package of video programs to cover major maintenance and repair procedures in addition to informational programs relevant to the equipment in the Contractor's scope of supply.

4.3A.13.2 4.3A.13.2.1

4.3A.13.2.2

Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB.

Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. The Contractor shall ensure that the number of on site trainees and Menunggu laporan PT. PJB, duration of training shall be sufficient to meet the requirements diharapkan PLN Kit Indramayu specified in herein. Site melakukan evaluasi dan meminta laporan kepada PT. PJB. DEFINITIONS OVERVIEW This means an explanation of the principles of operation, method of manufacture, materials of construction, operational characteristics and an explanation of probable problems and their causes and remedies. MAINTAIN AND REPAIR This means instruction in the detailed maintenance procedures required to keep the equipment in good operating condition and instruction in the detailed repair procedures for commonly encountered problems. TROUBLE SHOOT This means detailed instruction in diagnosing problems and is applied in this context primarily to instrumentation and control.

Section 4.3 A - 65

Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT.

P PT PLN (Persero) – PLTU 1 Jawa Barat


4.3A.13.3

DETAILED REQUIREMENTS The Contractor shall include in his Bid Proposal the proposed number of trainees, the duration of training and the type of training to be conducted by the Contractor on the Site. Numbers of trainees noted on Table‐1 are estimated only for bidding purposes The number of man months allowed for training may be increased, reduced or allocated to a larger or smaller number of trainees for different time duration. Adjustments for under run or overrun of total man months will be by deduction or addition at the relevant adjustment rates in Part 5. The allocation will be finalized after Contract Award.

The cost of the trainees’ travel and living expenses including medical insurance, training facility etc. when assigned to a manufacturer’s works shall be borne by the Contractor.

Training at Site will begin from commencement of assembly of the plant through Full Commercial Load. Two (2) full time instructors shall be provided by Contractor during this site training period. The maximum training period by each instructor shall be 6 (six) months cumulative. The Contractor shall provide, from date of Full Commercial Load through to the end of Warranty Period two (2) mechanical engineer and one instrument engineer to provide supervision of and advice to the Owner's operation and maintenance personnel. These engineers shall have been qualified and approved by the equipment manufacturers. Full details of the duties of these two engineers will be finalized after Contract Award. Owner will provide rooms for on‐site training, furniture and all visual aids except video machines, which shall be provided by Contractor

PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB.

Menunggu laporan PT. PJB, diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Contractor shall provide well organized training manuals for the Menunggu laporan PT. PJB, trainees. diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB. Training manuals and all the presentation of training program shall Menunggu laporan PT. PJB, be in English diharapkan PLN Kit Indramayu Site melakukan evaluasi dan meminta laporan kepada PT. PJB.

Section 4.3 A - 66



TABLE 1 TRAINING AT SITE (OPERATION AND MAINTENANCE) NO.

TRAINING SUBJECT

DURATION (in weeks)

CONTR MECHANICAL/ ELECTRICAL

AND

CHEMICAL INST 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2. 2.1

8 16 8 ‐ ‐ ‐ ‐ ‐

Class Room Training Overview of Coal Fired Power Plant (Steam Generators & Steam Turbines equipment). Overview of Auxiliary plant: Desalination Plant, Water Treatment Plant, Waste Water Treatment plant Emergency generator, Fire Protection System, Coal & Handling system, Ash handling & Disposal System etc. Plant Electrical Overview Relaying & Protection overview. Substation Control & Instrumentation Overview Maintenance, repair and trouble shooting Work Shop Training Maintenance & repair Trouble shooting and/or simulation

16

2.2

‐

T O T A L

48

4 8 8 16 8 8 ‐ ‐ 8 8

4 8 8 8 8 16 16 ‐ 8 24

68

100

Notes : Mechanical : 48 people Electrical : 68 people Control & Instrumentation : 16 people Chemist : 8 people Catatan : Menunggu laporan PLN Kit Indramayu Site untuk mengevaluasi hasil training kepada PT. PJB.

Section 4.3 A - 67



‐ END ‐

Section 4.3 A - 68




4.3A.14.2

4.3A.14.3

SEISMIC REQUIREMENTS Description

Comments

SCOPE The design of all equipment and systems shall be such that there is no loss of function and that safe conditions will prevail during and after a seismic disturbance. "No loss of function" means that the integrity of the system is maintained such that after the seismic disturbance the equipment and system can be returned to service without repair or modification. The seismic forces considered in the design shall not be less than the minimum seismic forces for structures and equipment according to Design Guide Line of seismic restrain for building construction, Indonesian Standard SNI 03‐1726‐2002, for seismic zone 3 with Important Factor of 1.5. CODES AND STANDARDS The Contractor shall comply with the requirements of Part 4, Subsection 2.5 "Codes and Standards". The Codes and Standards of the following organizations are specifically applicable to the design manufacture and testing of the work included in this Specification : Standard SNI 04‐1726‐2003, Design Guide Line of Seismic Restrain For Building Construction, Indonesian BUILDING AND STRUCTURES HIGHER THAN 40 M For building and structures whose height exceeds 40 m or of irregular shape the seismic design forces for all levels in the structure shall be determined from a dynamic analysis based on established principles of structural dynamics, which is a mandatory requirement of the latest Indonesia's Regulations and Codes as published by Ministry of Public Works The resulting base shear shall not be less than which would be obtained using the static analysis approach.

Sudah dibahas dalam Deviasi kontrak.

Lihat penjelasan GB Standard di atas



Sudah dievaluasi dan diterapkan dalam detail design.

Sudah dievaluasi dan diterapkan dalam detail design.

‐ END ‐

Section 4.3 A - 68



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.15. 4.3A.15.1

UNITS OF MEASUREMENTS AND SYMBOLS

UNITS OF MEASUREMENTS AND SYMBOLS The following units of measurements and symbols shall be used for the entire project.

Quantity Acceleration Area Bolts & Nuts Capacitance Capacity Computer CPU & Storage Capacity Concentration Conductivity Density (mass) Electrical Current Electrical Energy

Unit Description Meter per square second Square metre Square centimetre Square millimetre Millimetre Farad Microfarad Mega Volt Ampere Kilo Volt Ampere Volt Ampere Byte Kilo Byte Mega Byte Part per million Part per billion Micro Siemens Kilogram per cubic metre Ton per cubic metre Kilo Ampere Ampere Milli Ampere Kilowatt hours

Unit Symbols 2 m/s m2 2 cm 2 mm mm F μF MVA kVA VA byte Kb Mb ppm ppb μS Kg/m3 3 t/m kA A MA KWh

Remarks g acceleration gravity for cable cross section inch is not acceptable 1 ton = 1000 kg

Section 4.3 A - 69



Quantity Fineness Flow Force, Weight Frequency 2 GD Effect Heat Inductance Length/ Thickness Mass Moment (torque) Noise Pipe Rating Power

Unit Description Micro meter Kilogram per hour Cubic metre per hour Cubic metre per second Centimetre cubic per hour Litre per second Kilogram Ton (metric) Gram Cycle per second Hertz Kilogram metre‐square Kilo Joule Henry Kilometre Metre Centimetre Millimetre Micrometre Kilogram Ton metre Kilogram metre Decibel Schedule Horse power (British) Watt Kilowatt Megawatt

Unit Symbols μm kg/h 3 m /h m3/s cm3/h l/s kg ton g cps Hz Kg m2 KJ H km m cm mm μm kg (m) tm kgm dB Sch. hp W kW MW

Remarks e.g. for steam/solid substance e.g. for liquid or gas Normal = (N) micrometre (μm) is also acceptable No gauge, such as BWG for thickness 1 hp (British) = 1.04 hp (metric)

Section 4.3 A - 70



Quantity Pressure (strength, stress) Pressure (head) Printer Speed Resistivity Rotational Speed Temperature Time Valves & Fittings Rating Velocity Viscosity Voltage Volume

Unit Description Kilogram per square centimetre Metre of water column Millimetre of water column Millimetre of mercury Character per second Line per minutes Ohm Revolution per minute Degrees of Celsius Hour Second Kilogram per square centimetre Kilometre per hour Metre per second Centimetre per second Poise (dynamic) Stokes (kinematic) Kilo Volt Volt Litre Cubic metre Cubic centimetre

Unit Symbols 2 kg/cm m WC mm WC mm Hg R/min °C h s 2 kg/cm km/h m/s cm/s P St kV V L m3 cm3

Remarks absolute = (abs) gauge = (g) or (not mentioned) bar or millibar could also be accepted Condenser backpressure Kelvin (K) (minute – min) is acceptable ANSI Rating lbs (#) is also 2 acceptable but kg/cm is preferable or cc

Catatan : Sudah dievaluasi dan diterapkan dalam detail design.

‐ END ‐ Section 4.3 A - 71




ENVIRONMENTAL CONSIDERATIONS

No.

Description

Comments

4.3A.16.1

SCOPE The purpose of this subsection is to emphasize the environmental consideration required by the government of Indonesia in relation to the development of Power Plant.

Masih dalam proses penyelesaian dan menunggu final report dari LIPI, diharapkan dapat segera diselesaikan segala permasalahan yang berkaitan dengan environmental oleh PLN Kit Indramayu bersama dengan PLN‐E.

All equipment or system supplied by the Contractor shall Sudah dipatuhi dalam approval design fulfill the environmental quality standard specified herein. dan menunggu hasil commissioning dari PLN JASER.

4.3A.16.2

TECHNICAL DATA AND SPECIFICATIONS The development of The PLTU 1 Jawa Barat shall fulfill the Indonesian Environmental Quality Standard mainly for waste water, emission, ambient and noise requirements. Standard Quality For Gas Emission

4.3A.16.2.1

Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER.

The Standard quality for gas emission shall refer to the Decree of The State Minister Of Environmental NO : KEP‐ 13/MENLH/3/1995, dated, March 7, 1995 ( to be effective year 2000), the parameters are as follows : MAXIMUM No. PARAMETER LIMIT (mg/m3) 1. Total Particle 150 2. Sulphur dioxide (SO2) 750 3. Nitrogen oxide (NO2) 850 4. Opacity 20% Notes : Nitrogen Oxide is defined as NO2 Particulate concentration is corrected as 3 % O2 Gas volume in standard conditions (250 C and 1 Atm) Opacity is used as practical indicator for monitoring, and developed for obtaining correlative relation by way of total particles monitoring. The Quality Standard for emission shall be applied to 95 % of normal operation time for each three months. Due to increasing environmental regulations, it is intended that continuous emission measurements will be instituted, therefore the emission levels shall not exceed the quality standards of any time. Section 4.3 A - 72



No.

4.3A.16.2.2

Description

Comments

Standard Quality for Ambient Air

Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER.

The Standard quality for ambient air shall refer to the Government Decree No. 41, May 26, 1999 concerning the National Ambient Level Standard of Air Pollutant the parameters are as follow : No. Parameter Measurement Duration Standard

1.

2.

3.

4.

5.

SO2 (Sulfur Dioxide)

3

2 Hours

900 μg/Nm

24 Hours

365 μg/Nm3

1 Year

60 μg/Nm

1 Hours

30.000 μg/Nm

24 Hours

10.000 μg/Nm3

1 Hours

400 μg/Nm

3

24 Hours

150 μg/Nm

3

1Year

100 μg/Nm3

PM 10 (Particle < 10 um)

24 Hours

150 μg/Nm3

PM 2.5 (Particle < 2.5 um)

24 Hours

65 μg/Nm3

1 Year

15 μg/Nm

24 Hours

230 μg/Nm

1 Year

90 μg/Nm3

1 Year

1 μg/Nm3

CO (Carbon Monoxide) NO2 (Nitrogen Dioxide)

TSP (Dust)

3 3

3 3

6.

Dust fall

30 Days

10 Ton/Km2/Month (Dwelling areas) 20 Ton/Km2/Month (Industry)

7.

Sulfate Index

30 Days

1 mg SO2,/100 cm From Lead peroxide

Section 4.3 A - 73


3


No.

Description

Comments

4.3A.16.2.3

Standard Quality for Waste water


The Standard quality for waste water shall refer to the Decree of Minister of Environment No. 51/1995, the parameter are as follow : No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.

PARAMETER

UNITS

STANDARD

ºC Temperature 38 mg/l Suspended Solid 2000 mg/l Dissolved solid 200 ‐ pH 6‐9 5 mg/l Fe 2 mg/l Mn 2 mg/l Ba 2 mg/l Cu 5 mg/l Zn +6 0.1 mg/l Cr Cr 0.5 mg/l Cd 0.05 mg/l Hg 0.002 mg/l Pb 0.1 mg/l Sn 2 mg/l As 0.1 mg/l Se 0.05 mg/l Ni 0.2 mg/l Co 0.4 mg/l CN 0.05 mg/l H2S 0.05 mg/l F 2 mg/l Cl2 1 mg/l NH3‐N 1 mg/l NO3‐N 20 mg/l NO2‐N 1 mg/l BOD5 50 mg/l COD 100 mg/l Active Methylene Blue 5 mg/l Phenol 0.5 mg/l Vegetable Oil 5 mg/l Mineral Oil 10 mg/l Radioactivity ‐ ‐ Note : The pollutant contents in the waste water that comply with the above standard should not be adjusted by means of dilution with water obtained directly from the water source. The pollutants shall not degrade the chemical, physical and biological integrity of the water body. Section 4.3 A - 74



No.

Description

Comments

4.3A.16.2.4

Standard Quality for Noise Level


The Standard quality for noise level should refer to Decree of Minister of Environment No. KEP. 48/MENLH/11/1996 dated 25 November 1995. a. Noise limit in the usage area shall be as follows : The usage area / Environment of the activity Noise level dB(A) A. The usage area

1. Housing and Dwelling area

55

2. Trading and Services

70

3. Offices and Business

65

4. Green open area

50

5. Industry

70

6. Government and Public Facility

60

7. Recreation

70

8. Special

‐ Airport *)

‐ Train Station *)

‐ Sea‐Port

70

‐ Cultural heritage

60

B. Environment of the activity

1. Hospital and its equivalent

55

2. School and its equivalent

55

3. Shrine and its equivalent

55

*) Refer to the Decree of Minister of Transportation b. c.

The Plant location is classified as industrial area, therefore the maximum noise level measured at the outside boundary of the Power Plant fence shall be less than 70 dB (A). Contractor shall guarantee that the operating equipment will not produce a sound pressure level greater than 85 dB (A) when measured one meter from any point on any items of equipment or enclosure, including valves.

This requirement applies to the running equipment taking into account the noise effect from all other equipment within the Plant.

Section 4.3 A - 75



No.

Description

Comments

4.3A.16.3

GENERAL The Contractor shall ensure that all materials, equipment, finishes, devices and system furnished under the Contract. However they are especially important for the design and selection of control, instrumentation and electrical equipment. For the purpose of defining the design basis environment in the different areas of the power plant, the following area classifications will apply: Oven outdoor ( without cover )



Covered Outdoor ( shielded from rain and direct sunlight )

Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Indoor Ventilated ( no high temperature equipment or Sudah dipatuhi dalam approval design piping in the area ) dan menunggu hasil commissioning dari PLN JASER. Indoor Ventilated Hot ( areas containing high temperature Sudah dipatuhi dalam approval design piping and equipment having high surface temperature dan menunggu hasil commissioning during operation ) dari PLN JASER. Air Conditioned. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Contractor's equipment shall be designed to operate continuously under maximum ambient temperature applicable. Contractor's equipment shall be tropicalized and the Contractor shall indicate on his design documents the protective measures undertaken by him to protect the equipment and structures. Refer to Part 4, Subsection 1.1 for other design conditions and data applicable to the Site.



Section 4.3 A - 76



The following are the environmental design requirements AREA MAXIMUM RELATIVE CLASIFICATION AMBIENT TEMP HUMIDITY o 100% Operation 35 C Outdoor 100% Covered 35oC Outdoor AREA MAXIMUM RELATIVE CLASIFICATION AMBIENT TEMP HUMIDITY o 100% Indoor 35 C Ventilated 100% Indoor 50oC* Ventilated Hot o 60% Air 27 C** o Conditioned (Min 18 C) * Except steam turbine enclosures. o ** In case equipment of air conditioning the maximum temperature will be 50 C for manned o areas and 65 C for unmanned areas.

‐ END ‐

Section 4.3 A - 77



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.17 No. 4.3A.17.1

4.3A.17.2

FUEL ANALYSIS Description

Comments

GENERAL The Coal Fired Power Plant and its accessories furnished under this contract shall be designed to perform satisfactorily burning coal, sub bituminous and light oil fuel or the range of values indicated The guaranteed performance shall be based on this fuel analysis. If the Contractor requires further data on coal and, light oil and be fired to confirm his design, he shall conduct the additional tests at his own expense. FUEL ANALYSIS Fuel analysis specified herein, is preliminary and provided to the Contractor for his reference.


Description

Comments

DESIGN COAL CHARACTERISTICS All equipment/system (including Boiler, Electrostatic Precipitation, coal & ash handling) shall be designed based on coal analysis is as follows:


Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. The detailed analysis of low rank coal is available and Sudah dipatuhi dalam approval confirmed by the Owner design dan menunggu hasil commissioning dari PLN JASER. In case, the Contractor requires any other item to be covered Sudah dipatuhi dalam approval by the fuel and analysis compared to those listed below, the design dan menunggu hasil Contractor must state that in the Proposal. commissioning dari PLN JASER.

No. 4.3A.17.2.1


Section 4.3 A – 78



Table 1. Coal Characteristic Range

Description

Typical

Minimum

Maximum

Proximate analysis (% as received) Total Moisture Inhered Moisture Ash Volatile Matter Fixed Carbon Specific Energy (as received) Gross Calorific Value (kCal/kg)

25 15 3 30 28 3900

35 25 6 40 43 4500

30 5 35 30 4200

Ultimate Analysis (% as received) Carbon Hydrogen Nitrogen Oxygen Total Sulphur Ash Ash Analysis (%) SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O TiO2 SO3 P2O5 Ash Fusion Temperature (oC) I.D.T. (deformation) S.T. (softening) H.T. (hemispherical) F.T. (fluid)

55 4.5 0.5 10 0.1 3 10 2.63 8.3 4.18 8.30 0.15 0.05 0.10 0.12 0.5 Reducing 1150 1200 1250 1300

76 7 1.5 25 0.35 6 32 29.2 38.5 20 16 2 2.4 0.7 15 22.7 Reducing

68.07 4.8 1.1 20.7 0.33 5 11.7 12 34 14 12 0.19 0.98 0.3 13.67 1.15 Reducing 1150 1200 1250 1300

Oxidizing

Oxidizing

Oxidizing

o

Ash Fusion Temperature ( C) I.D.T. (deformation) S.T. (softening) H.T. (hemispherical) F.T. (fluid) Slagging and Fouling Index

Hardgrove Grindability Index (HGI)

Medium

45

65

60

Comments Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER.

Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER. Sudah dipatuhi dalam approval design dan menunggu hasil commissioning dari PLN JASER.

‐ END ‐ Section 4.3 A – 78



SECTION 4.3A GENERAL TECHNICAL REQUIREMENT 4.3A.18

WATER QUALITY STANDARDS AND SPECIFICATIONS

No. 4.3A.18.1

4.3A.18.2

Description

Comments

GENERAL This specification defines the quality of the available raw water to the extent, as they are available at the time of Contract Document issue. Further data may be made available at a later date in form of an addendum In addition the Indonesian Quality Standards for Waste Water and Potable Water are provided.



RAW WATER SPECIFICATIONS The power plant water requirements will be satisfied by one Sudah dipatuhi dalam approval raw water sources, which is name Sea Water. design dan menunggu hasil commissioning dari PLN JASER.

The following preliminary data of sea water as shown is for Sudah dipatuhi dalam approval reference only, the Contractor shall investigated the real data design dan menunggu hasil by own expenses. commissioning dari PLN JASER.

Section 4.3 A - 80



No.

Description

Comments

Table 1. Sea Water Quality (preliminary)


No.

Parameter

Water Analysis

Unit

Location A

PHYSICAL 1. Total Dissolved Solid (TDS) 2. Temperature 3. Conductivity CHEMICAL 4. Mercury (Hg) 5. Ammoniac Free (NH3‐N) 6. Arsenic (As) 7. Fluoride (F) 8. Cadmium (Cd) 9. Cobalt (Co) 10. Chromium Total (Cr) 11. Mangan (Mn) 12. Nickel (Ni) 13. Natrium (Na) 14. Nitrit as N (NO2) 15. Dissolved Oxygen (DO) 16. pH 17. RSC 18. SAR 19. Selenium (Se) 20. Zinc (Zn) 21. Cyanide (CN) 22. Sulfide as H2S 23. Kalium (K) 24. Copper (Cu) 25. Plumbum (Pb) 26. Phenol 27. Detergent 28. Oil Content

mg/L °C µMhos/cm

33,415 30.0 42,300

ppb mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L ‐ mg/L mg/L mg/L mg/L mg/L ppb mg/L mg/L mg/L mg/L mg/L mg/L

2.144 0.01 1.0 0.014 0.02 0.004 0.0 0.01 4,057 0.000 5.4 7.97 0.0 21.92 0.008 0.008 0.024 ‐ 20 0.005 0.08 0.04 0.027 0.0

Location B 33,575 30.0 42,500 0.191 0.01 1.0 0.006 0.01 0.012 0.0 0.01 4,199 0.003 5.6 7.90 0.0 22.12 0.010 0.010 0.020 ‐ 10.57 0.010 0.06 0.02 0.109 0.0

Section 4.3 A - 81



No.

Description

Comments

4.3A.18.3

INDONESIAN WATER QUALITY STANDARDS POTABLE WATER The Indonesian Drinking Water Quality Standard as outlined in “Daftar Persyaratan Kualitas Air Minum”, No. 416/MENKES/PER/IX/1990, shall govern. Quality parameters shall not exceed the recommended maximum (maksimum yang dianjurkan) and if there is no value specified the permissible maximum (maksimum yang diperbolehkan) instead WASTE WATER The Indonesian Waste Water Quality Standard as outlined in the Decree of the Stated Minister for Population and Environment, No. KEP‐03/MENKLH/I/1991, shall govern. Waste Water Standard Group II shall thereby be applied. ATTACHMENTS A. Indonesian Drinking Water Standard B. Indonesian Waste Water Standard

4.3A.18.3.1

4.3A.18.3.2



Section 4.3 A - 82



No.

Description

Comments

Appendix 1 : Indonesian Standard For Drinking Water


Decree of the Minister of Health Number : 416/MENKES/PER/IX/1990 Re : Requisites List of Drinking Water Quality Standard Constituents I.

Physical Temperature Color Outdoor Taste Turbidity

II.

Chemical Acidity Total Suspended Solid Organic Matter (as KmnO4 ) Carbondioxide (as CO2 ) Hardness (OD) Calcium (as Ca) Magnesium (as Mg) Ferrum (as Fe) Manganese (as Mn) Copper (as Cu) Zink (as Zn) Chloride (as Cl) Sulfate (as SO4 ) Sulfide (as H2S) Fluoride (as F) Ammonium (as NH4 ) Nitrate (as NO3 ) Nitrate (as NO2 ) Phenols (as Phenol) Arsenic (as As) Lead (as Pb) Selenium (as Se) Chronium (as Cr) Cyanide (as Cy) Cadmium (as Cd) Mercury (as Hg)

III. Radioactivity Alpha Concentration Beta Concentration IV. Microbiological Parasitic Microorganism Pathogenic Microorganism

Desirable Limits Ambient temp. 5 Unobjectionable Unobjectionable 5 ‐ 500 ‐ ‐ ‐ 75 30 0.1 0.05 0.05 200 200 ‐ ‐ ‐ ‐ ‐ 0.001 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐

Limits for Rejection Min. Max. 6.5 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 1 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐

Section 4.3 A - 83

50 25 9.2 1500 10 0.0 10 200 150 1 0.5 1.5 15 600 400 0.0 2 0.0 20 0.0 0.002 0.05 0.10 0.01 0.05 0.05 0.01 0.001 ‐9 10 ‐8 10 0.0 0.0

Remarks Unit Pt – Co SiO2 mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l uc/l uc/l



No. 4.3A.18.1

Description

Comments

Appendix 2 : Indonesian Waste Water Quality Standards


Decree of the State Minister for Population and Environment Number : KEP‐03/MENKLH/I/1991 Re : Waste Water Standard No.

PARAMETER

Physical 1. Temperature 2. Dissolved Solid 3. Suspended Solid

UNIT C mg/l mg/l

I 35 1500 100

WASTE WATER STANDARD GROUP II III IV 38 2000 200

40 4000 400

45 5000 500

Chemicals 1. mg/l 6.9 5.9 PH 6.9 6.9 2. mg/l (Fe) 5 20 Iron 1 10 3. mg/l (Hn) 2 10 Manganess 0.5 5 4. mg/l (Ba) 2 5 Barium 1 3 5. mg/l (Cu) 2 5 Copper 1 3 6. mg/l (Zn) 5 15 Zinc 2 10 6+ 0.5 7. mg/l (Cr ) 0.1 1 Hexavalen Chromium 0.05 (Cr) 1 8. mg/l 0.5 2 Chromium 0.1 (Cd) 0.1 9. mg/l 0.05 0.5 Cadmium 0.01 (Hg) 0.005 10. mg/l 0.002 0.01 Hercury 0.001 (Pb) 1 11. mg/l 0.1 2 Lead 0.03 (Sn) 3 12. mg/l 2 5 Stannum 1 (As) 0.5 13. mg/l 0.1 1 Arsenic 0.05 (Se) 0.5 14. mg/l 0.05 1 Selenium 0.01 (Ni) 0.5 15. mg/l 0.2 1 Nickel 0.1 0.2 (Co) 0.6 16. mg/l 0.4 1 Cobalt 0.02 (CN) 0.5 17. mg/l 0.05 1 Cyanide Sulphide 0.01 (H2S) 0.1 18. mg/l 0.05 1 Fluoride (F) 1.5 3 19. mg/l 2 5 Chloor (free) (Cl2) 0.5 2 20. mg/l 1 5 (NH3.N) Ammoniac 0.02 5 21. mg/l 1 20 (NO3.N) Nitrate 10 30 22. mg/l 20 50 (NO2.N) Nitrate 0.06 3 23. mg/l 1 5 (BOD) Biological Oxygen Demand 20 150 24. mg/l 50 300 (COD) Chemical Oxygen Demand 40 300 25. mg/l 100 330 Methylene blue Active Substance 0.5 10 26. mg/l 5 15 Phenol 0.01 1 27. mg/l 0.5 2 20 Vegetable oil 1 10 28. mg/l 5 100 Minerals oil 1 50 29. mg/l 10 Radioactivity **) 30. Pesticide include PCB ***) 31. Remarks : *) The waste water compliance to the standard can not be diluted by any means the waste water concentration permitted, except for pH which also cover minimal value. **) The radioactivity concentration should follow the existing regulation ***) The pesticide waste, which originally comes from pesticide industry and domestic uses may not create water pollution.

‐END ‐ Section 4.3 A - 84


MINUTES OF MEETING DESIGN DEVIATION NO. 10. Distribution: - PLN Kit lndrarnayu

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