ENGINEERING DESIGN: Peran CAD System PT. Perkebunan Nusantara IV Medan – Sumatera Utara BALAI REKAYASA DISAIN DAN SISTEM TEKNOLOGI - BPPT Kawasan Puspiptek Serpong Gedung 480 Puspiptek Serpong - Tangerang Telp : (021)7563217 Fax : (021)7563273
Outline
Project Development System Steps Of Detail Design Peran CAD System Output-output Project Engineering Profile BRDST – BPPT BPPT - Puspiptek
Engineering Center
PROJECT PROJECT DEVELOPMENT DEVELOPMENT SYSTEM SYSTEM
Engineering Center
PROJECT FLOW DIAGRAM RAW MATERIALS Samples + Analysis & Calculations
Product Definition
Regulations Safety Waste Environmental Site Definition/ Survey
Conceptual Design
Process Calculation Process Simulation
Process Flow Diagram, Plot Plan
•Mass Balance •Heat Balance •Main Unit •Main Lines •Main I/C & Electrical
•Model and/or Dwgs •Composition/orthographic dwg •Isometric/spool dwgs •Shop dwgs •Bill of Material/BQ P & ID, System Specification Document, General Arrangement
•Line & Size •I/C •Electrical •Equipment Spec •Material •Space & Elevation
Basic Design
Detail Design
•Civil/ Steel Structure •Equipment •Piping •I & C •Electrical •HVAC
Detail Design Engineering Center
STEPS OF DETAIL DESIGN
PFD, SSD, Piping Class Sheet, etc P&ID Drawing General arrangement Drawing Structure Modeling Equipment Modeling Pipe layout Pipe stress analysis Structural analysis Isometric Drawing View Drawing Steel detailing Engineering Center
Peran CAD System
Pekerjaan Project Engineering Biasanya
Melibatkan berbagai disiplin ilmu dirajut oleh suatu prosedur engineering yang baku dan ditentukan di awal Memiliki transaksi antar disiplin berupa laporan, dokumen spesifikasi, perhitungan teknis dan gambar Seringkali waktu habis untuk revisi, mendapat persetujuan dari pihak-pihak disiplin terkait Tracking dokumen yang paling update merupakan tantangan tersendiri
Solusi alternatif adalah integrasikan semua tahapan dalam suatu CAD System Engineering Center
Plant Design System
Process Calculation/ Simulation •P& ID Dwg •Preliminary MTO •Piping & Component Report •Instrumentation Spec Sheet •Loop Diagram •Wiring Diagram •Cable scheduling •Bill Of Material •Schemmatic Dig •Wiring Diag •Panel Fabr Dwg •Etc
Structure Detailing
•Bill Of Material •Shop Drawing •Construction Dwgs
Structure Modeling
Structure Stress analysis
Equipment Modeling
Equipment MOdeling
Piping Modeling
Pipe Stress Analysis
Project Control Manager
Process Flow Diagram (PFD)
Process & Instrumentation Diagram (P& ID)
HVAC/Duct Modeling Electrical Raceway Modeling
Instrument. Data Management (IDM)
•Bill Of Material •Orthographic Dwg
Interference Checking
Electrical Data Management (EDM)
Drawing Manager
Plant Layout Dwg
Isometric Extraction
Bill of Material
Composition Dwg
Isometric Dwg Design Review
Report Manager
•Bill Of Material •Procurement Document
Engineering Center
Piping Layout
Equipment Modeling
2D Flow Sheet
Isometric Modularization Plant Design System
IDM (Instrument Data Management)
Electrical Raceway
Steel Structure Detailing
5/24/02
Engineering Center
DIAGRAM PROSES
Untuk menunjukkan aliran suatu proses (sesuai arah panah) Menggunakan simbol-simbol standard (lihat contoh) Prinsipnya terdiri dari input, proses dan output Dari tingkat kerumitan dan kelengkapannya terdiri dari tiga jenis, yaitu :
Blok diagram
Skematik (lihat contoh)
Sederhana, nama unit, kapasitas proses Lebih rumit (komponen dan beberapa instrument telah tampil)
Diagram aliran proses (Process Flow Diagram) (lihat contoh)
Paling lengkap diantara 3 jenis diagram proses (instrument utama, valve dan beberapa keterangan sudah tampil)
Engineering Center
Blok Diagram Methanol Catalyst
CPO
Penyiapan
Trans-esterifikasi
Pencucian
Pengeringan
Methanol
Distilasi
Pemurnian Gliserin
By Product
BIODIESEL Product
Engineering Center
Skematik
Engineering Center
PFD & Neraca Masa
Engineering Center
PIPING &INSTRUMENTATION DIAGRAM (P&ID)
Merupakan master plan dari suatu instalasi industri yang memuat instruksi-instruksi umum bagi penggambaran dan cara kerja plant Berkaitan erat dengan PFD, sistem perpipaan (proses dan utilitas) dan instrumentasi Menggunakan simbol-simbol standard Pembuatannya membutuhkan interaksi dengan groupgroup desain terkait lain dan berulang-ulang (iterasi) Memuat informasi-informasi : ukuran pipa, service, spesifikasi pipa, tipe dan tebal insulasi pipa, komponen pipa (flange, orifice, fitting, dll), equipment, instrumentasi dan keterangan peralatan, arah aliran, proses dan lain-lain. Engineering Center
TIPIKAL P&ID
Engineering Center
SYSTEM SPECIFICATION DOCUMENT (SSD)
Adalah dokumen yang berisi spesifikasi dari masing-masing sistem yang dibuat untuk digunakan sebagai referensi dalam pembuatan desain detail SSD memuat informasi-informasi sbb :
Fungsi sistem Kriteria desain sistem Tujuan dari sistem Uraian desain sistem Data desain Operasi sistem dan performance Persyaratan setiap komponen Persyaratan desain layout Persyaratan I&C Persyaratan hubungan antar sistem Persyaratan monitoring, testingdan perawatan Persyaratan lingkungan Hubungan dengan kriteria external Referensi informasi lain : line list, eqp outlinedrwgs, general layout, dll
Engineering Center
PIPING CLASS SHEET
Dokumen yang berisi spesifikasi pipa dan komponen perpipaan lainnya yang diperlukan sebagai informasi untuk proses desain layout maupun sebagai dasar dalam pembuatan dokumen penawaran pipa Memuat informasi-informasi sbb :
Pressure rating dan karakteristik pelayanan Spesifikasi material, tipe, kelas, grade dan code yang digunakan Tipe dan dimensi komponen perpipaan (pipa, fitting, valves, bolting, gasket, dll) Keterangan berupa istilah, symbol, gambar detail sambungan dan yang dianggap perlu Engineering Center
PIPING LAYOUT
Engineering Center
PLOT PLAN (GENERAL ARRANGEMENT)
AREA LOCATOR 11
AREA 0
AREA 1
AREA 2
AREA 4
AREA 5
AREA 6
AREA 8
AREA 3
AREA 7
AREA 9 H
Engineering Center
PLOT PLAN (GENERAL ARRANGEMENT)
GA Drawing
Engineering Center
GAMBAR EQUIPMENT
Engineering Center
GAMBAR ISOMETRIK DESAIN TATA LETAK PIPA, PERALATAN MESIN, DAN KOMPONEN-KOMPONEN PLANT SERTA MEMUNGKINKAN PENGATURAN TATALETAK YANG TERBAIK.
Engineering Center
ISOMETRIC & LIST MATERIAL DRAWING
Engineering Center
PIPE STRESS ANALYSIS
Engineering Center
Structure analysis
Engineering Center
Steel Structure Modeling and Detailing
Engineering Center
Structure
Engineering Center
MAIN STEAM REHEATER AREA BRDST BPPT - WESTINGHOUSE AP600 Engineering Center
Softwares Title
Vendor
Application
Plant Design Software Process Flow Diagram
Intergraph
Process design, flow diagram
Process & Instrumentation Diagram
Intergraph
Process and Instrument data management, P&ID drawings generation
Instrumentation Data Management
Intergraph
Instrument data management, generation of Instrument loop diagrams, ISA Reports, Cable schedule, etc
Wire Works
Intergraph
Electrical schematic, panel layout, cable block diagrams and wiring design
Control Builder/Control Logic Diagram
Autodesk/Westinghouse Control logic design
Frame Work Plus
Intergraph
Steel and Concrete structure 3D model Design, Engineering drawing and Bill of Material generation
ModelDraft
Intergraph
Steel and Concrete structure 3D model Design, Engineering drawing and Bill of Material generation
Equipment Modelling
Intergraph
Equipment 3D model design
Piping Designer
Intergraph
Piping Layout 3D model design, Bill of Quantity generation
Cable Raceway Designer
Intergraph
Cable Raceway 3D model design, , Bill of Quantity generation
Interference Checker
Intergraph
Electronic interference check for 3D models (structure equipment, piping, cable raceway, HVAC, etc)
Isometric Manager
Intergraph
Isometric drawing extraction and management, Bill of Material generation
Drawing Manager
Intergraph
Plan layout/Composition drawing generation and management
XSteel
Tekla Oy/CSC(UK)
Steel structure 3D model Design, Bill of Material extraction, Erection and shop drawing generation
Engineering Center
Softwares Title
Vendor
Application
Analysis Software Gate Cycle
Advanced Pressure Vessel
PS+CAE Pipe CAESAR II STAAD Pro
Enter Software/EPRI Process design, thermodynamics, Heat and Mass Balance Calculation
Computer Engineering, Pressure Vessel Design Inc SST System, Inc
Piping stress analysis calculation
COADE
Piping stress analysis calculation
Research Engineer, Inc Steel and Concrete structure stress analysis
Hysis
Process Design
Advanced Pressure Vessel (APV)
Equipment Design and Calculation
ETAPS
Electrical Single Line Diagram
Engineering Center
Softwares Title
Vendor
Application
Drawing Utility Software Microstation
Bentley
2D Drafting and 3D Modeling
Autodesk
2D Drafting and 3D Modeling
Microsoft Word
Microsoft
Word Processor
Microsoft Excel
Microsoft
Spreadsheet
Microsoft Access
Microsoft
Database
Microsoft PowerPoint
Microsoft
Presentation
Microsoft Project
Microsoft
Project Management
Microsoft Windows NT4.0
Microsoft
Server/Client Operating System
Microsoft Windows
Microsoft
Client Operating System
Autocad
Office Utility Software
Solaris Clix Oracle
Sun Microsystem
Server/Client Operating System
Intergraph
Server/Client Operating System
Oracle
Database Server (RDBMS)
Engineering Center
Project Profile - BRDST
Engineering Center
BPPT Puspiptek
Balai Rekayasa Disain dan Sistem Teknologi:
Balai Teknologi Mesin & Propulsi :
Design and Calculation Heat Exchanger Equipment Pengujian kendaraan
Balai Besar Teknologi Energi :
Plant Design and Engineering (Chemical Plant, Oil & Gas) Pengujian Kimia
Design Boiler Pengujian bahan bakar
Balai Besar Teknologi Kekuatan Struktur :
Pengujian konstruksi dan struktur Manufacturing Peralatan
Engineering Center
Terima Kasih… Engineering Center
