Dutch Long Term Agreements and the new Green Deal

Netherlands Enterprise Agency

Dutch Long Term Agreements and the new Green Deal for implementing efficient motor systems Motor Summit 2014 Zurich 7 October 2014 Maarten van Werkhoven TPA consultants bv

1. Dutch Industry and Energy Efficiency : LTA 2. Efficient Electric Motor Systems 3. Green Deal Electric Motor Systems

7 October 2014, Zurich

Maarten van Werkhoven

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1. Voluntary Agreements 20 years of experience in NL Between: • Industrial companies, sector organizations & ministry of Economic Affairs • 1,100 companies: +/- 845 PJ (80%) of industrial energy consumption (25% of total energy use NL) – LTA3 (Long Term Agreements): 950 companies, +/- 219 PJ – LEE (EE for ETS Enterprises): 150 companies, +/- 626 PJ

Target: 2% efficiency increase per year – 2005-2020: 30%



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Tools • “Voluntary” but not without obligations: – energy audits and energy efficiency plan (4 yearly) •

Alike ISO50002, planning of measures to be analysed, implemented in 4 yrs

– energy management system •

Based no ISO14001, Energiezorg, or EnMS ISO50001 (17, # slowly growing)

– energy monitoring •

On indivudual plant level and sectoral level, detailed to process efficiency, chain efficiency and sustainable energy



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Performance 2005-2011

Process efficency measures

% per sector 2005-2011

• Efficiency improvement: 26 PJ, =13% • Equivalent with 2,1% per year


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Performance (2) 2005-2011

• 2% efficiency increase per year – In hindsight (2008-2012): 50% of improvements are result of autonomous improvements (i.e. 1%)

• Most measures on m3-use, heat processes • Much less impact on kWh, i.e. motor systems – Potential savings



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Energy and motor systems Motors in industry: 69% of electricity use

Motors EU: 1360 TWh, 46% Agricult & Transport; 4%

Dwelllings; 14%

Services; 22%

ict, lighting; 15% heat, others; 15%

Industry; Industrie 60% ; 60%

motors; aandrijvi 69%ng; 69%

21%

Pomp

36%

Luchtcompressor Koelcompressor

Motor systems in industry: applications

Ventilator 18% 2%


7% J. Bracke, M. Brinks, 16% M. van Werkhoven

Conveyor Overig 7

Efficient motor systems

Process

Driven system / process: 5% - 25% 7 October 2014, Zurich

VSD, transmission, pump: 5% - 25% Maarten van Werkhoven

Motor: 0,1% - 10% 8

Regulation: EU-MEPS, NL



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Barriers hindering implementation Suppliers

OEM

Installers

End users


Barriers

Solutions

• • • • • • • •

• • • • • • • • •

Focus on components No transparent info Lowest price Split incentive No demand (HR) No Life Cycle Costing Procurement: no eff. levels No knowledge, time, capacity • Divers and easy to skip subject Maarten van Werkhoven

System focus Transparent info Lowest TCO Appreciate EE & TCO Life Cycle Costing Proc.: min. IE3 Proc.: systeem focus Find partners EE Formulate targets, tasks and delegate

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2. Green Deal Efficient motor systems

Submitter

Government

Results Suppliers+

Suppliers Gov’ment

projects

Installation+

Installation End users



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Green Deal MS 31 partners FEDA – EMMS: manufacturers Uneto-VNI – EMO: installers & pump suppliers i.c.w. Economic Affairs, NL E-Agency

www.greendealaandrijfsystemen.nl



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Green Deal MS How? Suppliers Gov’ment

End users

Installation

Developing/using standard method(s)

Help in solving barries (like finance, regulation)

Commitment in defining and starting projects

Carrying out the analyses

Bridge towards industry (LTA-sectors)

Cooperate in analyses

Interesting industries, customers in these projects 7 October 2014, Zurich

Communication


Readiness for implementing business cases

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Step by step approach fit for every industry

1-2-3-Test Leeftijd (jaren) Vermogen (kWe nom.) Draaiuren (uur per jaar) Aantal punten

1. Identifying motor systems 2. Scan & measure list 3. Elaborate options, measurements

tot 5

tot 10 tot 15 tot 20

> 20

tot 500 tot 4000

tot 150 tot 5000

tot 50

tot 2000

tot 1500 tot 3000

①

②

③

④

>1500

> 5000 ⑤

Score 1-2-3-test: Bepalend is de som van de drie waarden • > 10 punten: Motor snel vervangen • 6 tot 10 punten: Motor nader onderzoeken • tot 5 punten: Geen maatregelen nodig bron: Topmotors.ch

4. Preparation Business case 5. Implementation, multi annual plan



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www.greendealaandrijfsystemen.nl



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Projects Sector

Toepassing

1

Waterschap

Complete beluchtingsstraat doorlichten op EE: aandrijving (M+FR), procesregeling, beluchter,

2

Metaalindustrie

Ventilator verbrandingslucht, frequentieregeling op bestaande 2-toeren motor

3

Papierfabriek

Vernieuwen motoren met frequentieregeling voor pompsysteem

Quicksc Invent. Analyse Meten Busines Implem Meten , (0) s case entatie (1) an Deelsys

End users and OEM: 4 Kunststof 5 6 7

Ombouw van gelijk naar wisselspanning, hoog rendement motor, met frequentieregeling, en nieuwe i Analyse van aandrijfsystemen; transportsystemen,

–Zuivel, Food, frisdrankChemical industry: IE3/IE4+VSD ventilatie, procesapparaten, koeling, verpakkingen. Analyse van pompsystemen –Zuivel, Water IE4+VSD+process frisdrankcompanies: van ventilatiesysteem luchtbehandeling op –Farmacie Agro: IE4 Inregelen proces en bedrijfstijden, en onderhoud aandrijvingen

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Chemie

b t IE3-motor met hogere vuildichtheid voor compressoraandrijving

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Zuiveringsbeheer

Frequentieregelaars toepassen voor 2 koelwaterpompen en 4 ventilatoren koeltoren

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Kunststof halffabr.

Analyse van aandrijfsystemen; kunststofextruders, pompen ventilatiesystemen, koelsystemen.

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Chemie coatings

Analyse van alle pompsystemen, selectie van 0 en 1 metingen, opstellen investeringsplan

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Veevoederindustrie

Nieuwe motoren IE3-motoren, met metingen van 0 en 1situatie

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Chemie

3 vacuumpompen voorzien van nieuwe IE3 motoren en frequentieregelaars

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Afvalrecycling

Analyse van alle aandrijvingen, met mn. malers, grinders en transport

From motors towards systems

15 23/01/2014 Waterzuivering

Analyse van superpremium (IE4) motor met Maarten van Werkhoven frequentieregelaar voor 55kW en 90kW schroefblowers

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Involvement Supply chain motor systems

Manufact. Supplier

• FEDA: motors, drives, pumps

OEM

Installer

• Individual companies

• Uneto-VNI: installers

End user

• Individual companies • LTA-sectors • NL Enterprise Agency



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Barriers hindering implementation Suppliers

OEM

Installers

End users


Barriers

Solutions

• • • • • • • •

• • • • • • • • •

Focus on components No transparent info Lowest price Split incentive No demand (HR) No Life Cycle Costing Procurement: no eff. levels No knowledge, time, capacity • Divers and easy to skip subject Maarten van Werkhoven

System focus Transparent info Lowest TCO Appreciate EE & TCO Life Cycle Costing Proc.: min. IE3 Proc.: system focus Find partners EE Formulate targets, tasks and delegate

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Concluding Dutch Industry 80%

EU MEPS motors 2011-2017 +

Electricity use

Netherlands E-Agency Motors

LTA’s on EE Green Deal MS Motor systems

Motivation, Capacity 7 October 2014, Zurich


Programs, Cooperation

Regulation 19

Thank you Contact Maarten van Werkhoven TPA advisers bv +31 23 536 8090 [email protected] Frank Hartkamp Netherlands Enterprise Agency (rvo.nl) +31 88 602 2452 [email protected]



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Dutch Long Term Agreements and the new Green Deal

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