Gotten_z (081369934434)
A. HIERARCHY DESAIN
World
Site
Zone
Structure
Equipment
Pipe
Framework
Sub-Equip
Branch
Sub-Frame
Nozzle Box Cylinder etc
Section Panel etc
Gasket Flange Elbow etc
= Optional Sumber: www.aveva.com
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Gotten_z (081369934434)
A.1. MEMULAI PROGRAM Klik icon RUN PDMS pada Dekstop Lalu isi VANTAGE login
Ketik SAMPLE pada password kemudian Klik OK Workspace awal terlihat seperti gambar di bawah ini Untuk menampilkan Member Drawlist, Klik Display > Members pada MENU BAR
Akan muncul Member Drawlist seperti gambar di bawah ini
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Gotten_z (081369934434)
A.2. MEMBUAT HIERARCHY Pada Member Drawlist pilih WORLD Pilih CREATE > SITE ketik BASIC-TRAINING kemudian klik OK
Select SITE pada Member Drawlist, buat ZONE Misalnya PIPE-ZONE dan EQUIP-ZONE Dengan cara klik CREATE > ZONE ketik EQUIP-ZONE-1 kemudian ENTER
Klik OK CREATE > ZONE ketik PIPE-ZONE-1
Klik OK
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Gotten_z (081369934434)
Pada Member Drawlist akan tampak seperti gambar berikut
B. MEMBUAT TANGKI DAN POMPA B.1. MEMBUAT TANGKI B.1.1. MEMBUAT TANGKI UMPAN DAN TANGKI PRODUK Select EQUIP-ZONE pada Member Drawlist CREATE > EQUIPMENT ketik T-101A, lalu klik OK
CREATE > SUB-EQUIPMENT kemudian ketik T-101A-UMPAN > ENTER
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Gotten_z (081369934434)
Klik OK Select SUB_EQUIPMENT T-101A-UMPAN pada Member Drawlist Pada MENU BAR pilih CREATE > PRIMITIVE Kemudian CREATE > SOLID > TYPE > CYLINDER
Klik APPLY, kemudian klik DISMISS Ketik Name > T-101A-UMPAN-1 Pada Height 10000; Diameter 8000, Z-Axis U
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Gotten_z (081369934434)
Klik OK Akan terlihat seperti gambar
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Gotten_z (081369934434)
CREATE > CYLINDER > APPLY Pada Height 100, Diameter 8500, Z-Axis U, kemudian klik OK Select CONNECT > PRIMITIVE > ID POINT Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas
CREATE > DISH > APPLY
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Gotten_z (081369934434)
Ketik Diameter 8000, Height 1000, Radius 340 dan Z-Axis U, lalu klik OK Select CONNECT > PRIMITIVE > ID POINT Select DISH dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. CREATE > CYLINDER > APPLY Pada Height 500, Diameter 9000, Z-Axis U, kemudian klik OK Select CONNECT > PRIMITIVE > ID POINT Select T-101A-UMPAN-3 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas.
B.1.2. MEMBUAT NOZZLE UNTUK TANGKI UMPAN Select EQUIPMENT T-101A pada Member Drawlist CREATE > SUB-EQUIPMENT > ketik pada Name AKSESORIS CREATE > NOZZLE > klik pada Name N-TU-1 kemudian ganti Nominal Bore pada Nozzle Type menjadi 100, Orientate P1 is N, lalu klik APPLY
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Gotten_z (081369934434)
Select Command Line Ketik BY D4800 N4100 lalu ENTER CREATE > COPY > OFFSET
Ketik Number of Copies 1 dan OFFSET Z 9500 lalu klik APPLY Pilih YES DISMISS
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Gotten_z (081369934434)
Klik ORIENTATE > ROTATE Ketik Angle (*) 90 dan Direction N Klik Command Line BY U1000 S7500 B.1.3. CARA MENGCOPY TANGKI Select EQUIP -> /T-101A pada Member Drawlist Select CREATE > COPY > OFFSET
Ketik pada Number of Copies 1, Offset Y 15000
Klik APPLY DISMISS
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Gotten_z (081369934434)
Hasil copy akan terlihat seperti gambar di bawah
B.1.4. CARA MELETAKKAN EQUIPMENT (TANGKI) Select POSITION > EXPLICITLY
Klik APPLY > DISMISS
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Gotten_z (081369934434)
B.2. MEMBUAT POMPA B.2.1. POMPA PROSES CREATE > EQUIPMENT
Klik OK CREATE > SUB-EQUIPMENT
Klik OK CREATE > PRIMITIVE
Klik APPLY Lalu klik Height 300; Diameter 600; Z-Axis E Klik OK
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Gotten_z (081369934434)
CREATE > SOLID > TYPE > CYLINDER > APPLY Height 100; Diameter 400; Z-Axis E Klik OK CONNECT > PRIMITIVE > ID POINT Select CYLINDER-2 disambungkan ke CYLINDER-1 Pilih No CREATE > SOLID > TYPE > CYLINDER > APPLY Height 300; Diameter 200; Z-Axis E Klik OK CONNECT > PRIMITIVE > ID POINT Select CYLINDER-3 disambungkan ke CYLINDER-2 Pilih No CREATE > SOLID > TYPE > CYLINDER > APPLY Height 500; Diameter 600; Z-Axis E Klik OK CONNECT > PRIMITIVE > ID POINT Select CYLINDER-4 disambungkan ke CYLINDER-3 Pilih No CREATE > SOLID > TYPE > BOX > APPLY Y-Lenght 750; X-Lenght 1500; Z-Lenght 100; Y-Axis N; Z-Axis U BY D350 W450 OK CREATE > SOLID > TYPE > BOX > APPLY Y-Lenght 1000; X-Lenght 1700; Z-Lenght 400; Y-Axis N; Z-Axis U OK CONNECT > PRIMITIVE > ID POINT Select BOX-2 disambungkan ke BOX-1 Pilih NO B.2.2. MEMBUAT NOZZLE PADA POMPA Select SUB-EQUIP ->/P-101A-P pada Member Drawlist CREATE > PRIMITIVE CREATE > SOLID > TYPE > NOZZLE Klik Nozzle Type lalu ganti Nominal Bore menjadi 100 APPLY > DISMISS ORIENTED P1 is U Height 350 APPLY > DISMISS BY U500
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Gotten_z (081369934434)
Klik CREATE > COPY > OFFSET Ketik Number of Copies 1 dan Offset X 500 APPLY > DISMISS
Klik ATTRIBUTES, ganti Hight dari 350 menjadi 150 Lalu klik OK
CONNECT > PRIMITIVE > ID POINT Select NOZZLE-2 disambungkan ke CYLINDER-1 Pilih NO
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Gotten_z (081369934434)
C. MEMBUAT COLUMN DISTILASI, CONDENSER DAN REBOILER C.1. COLUMN C.1.1. MEMBUAT HIERARCHY EQUIPMENT COLUMN CREATE > ZONE NAME COLUMN-ZONE OK > ENTER CREATE > EQUIPMENT NAME MD-101 OK > ENTER CREATE > SUB-EQUIPMENT NAME MD-101A OK > ENTER C.1.2. MEMBUAT VESSEL DENGAN METODE PRIMITIVE CREATE > PRIMITIVE CREATE > SOLID > TYPE > CYLINDER > APPLY HEIGHT = 35000; DIAMETER = 4000; Z-AXIS = U OK CREATE > SOLID > TYPE > DISH > APPLY DIAMETER = 4000; HEIGHT = 1500; RADIUS = 500; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select DISH-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO CREATE > COPY > MIRROR
CURSOR > ELEMENT Select CLY-1 (SUBE -> MD-101A) Plane Direction D
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Gotten_z (081369934434)
APPLY > YES > DISMISS CREATE > SOLID > TYPE > CYLINDER > APPLY HEIGHT = 3500; DIAMETER = 250; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select CLY-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO CREATE > SOLID > TYPE > CIRCULAR TORUS > APPLY R-INSIDE = 200; R-OUTSIDE = 450; ANGLE = 90; Y-AXIS = N; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select CTOR-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A) NO CREATE > SOLID > TYPE > CYLINDER > APPLY HEIGHT = 5500; DIAMETER = 4000; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select CLY-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO CREATE > NEGATIVE > TYPE > CYLINDER
APPLY HEIGHT = 5500; DIAMETER = 3950; Z-AXIS = U OK UNTUK MENAMPILKAN AGAR TERLIHAT BERLUBANG SETTING > GRAPHICS > REPRESENTATION Holes Drawn kita beri tanda V (green check) Update all Graphics kita beri tanda V (green check) OK CREATE > SOLID > TYPE > CYLINDER > APPLY HEIGHT = 150; DIAMETER = 4800; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select CYL-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) 16
Gotten_z (081369934434)
NO CREATE > NEGATIVE > TYPE > CYLINDER > APPLY HEIGHT = 150; DIAMETER = 3000; Z-AXIS = U OK CREATE > SOLID > TYPE > BOX > APPLY Y-LENGTH = 6000; X-LENGTH = 6000; Z-LENGTH = 1500; Y-AXIS = N; Z-AXIS = U OK CONNECT > PRIMITIVE > ID POINT Select BOX-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A) NO CREATE > SOLID > TYPE > NOZZLE > APPLY Select Nozzle Type > Nominal Bore 200 > APPLY > DISMISS Oriented P1 is U Height 2000 APPLY > DISMISS CONNECT > PRIMITIVE > ID POINT Select NOZZLE-1 (SUBE -> MD-101A) disambungkan ke CYL-3 (SUBE -> V_102/VESSEL) NO CREATE > SOLID > TYPE > NOZZLE > APPLY Select Nozzle Type > Nominal Bore 150 > APPLY > DISMISS Oriented P1 is S Height 1200 APPLY > DISMISS BY U15000 S2200 OK CREATE > COPY > OFFSET
Ketik Number of Copies 1 dan Offset Z -25000 APPLY > YES > DISMISS CREATE > SOLID > TYPE > NOZZLE > APPLY Select Nozzle Type > Nominal Bore 600 > APPLY > DISMISS 17
Gotten_z (081369934434)
Oriented P1 is S Height 1200 APPLY > DISMISS BY S2300 Enter CREATE > COPY > OFFSET Number Of Copies 1 dan Offset Z -9000 ORIENTATE > ROTATE Angle (*) dan Directions N BY N4600 CREATE > COPY > OFFSET Number Of Copies 1 dan Offset Z 18000 APPLY > DISMISS Klik NOZZLE-3 (SUBE -> MD-101A) CREATE > COPY > OFFSET Number Of Copies 1 dan Offset Z -2000 APPLY > DISMISS MODIFY > NOZZLE SPESIFICATION
Ganti Nominal Bore 250 APPLY > DISMISS Ketik Q HEI pada Command Line HEIGHT 200 > ENTER CONNECT > PRIMITIVE > ID POINT Select NOZZLE-4 (MD-101A) disambungkan ke CTOR-1 (MD-101a) NO C.1.3. MEMBUAT PLATFORM DESIGN > STUCTURES > ASL MODELLER Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE Klik OK
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Gotten_z (081369934434)
CREATE > PLATFORM > CIRCULAR > ROUND
Name MD-101A/PF1 > ENTER Direction E60N Radius to outside floor 4000 Angle 210 Floor width 1500 Inside rail YES OK BY D10000 Enter Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE Klik OK CREATE > PLATFORM > CIRCULAR > ROUND
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Gotten_z (081369934434)
Name MD-101A/PF2 > ENTER Direction N60W Radius to outside floor 4000 Angle 180 Floor width 1500 Inside rail YES OK BY D500 Enter Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE Klik OK CREATE > PLATFORM > CIRCULAR > ROUND Name MD-101A/PF3 > ENTER Direction S60E Radius to outside floor 4000 Angle 180 Floor width 1500 Inside rail YES OK BY U8500 Enter
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Gotten_z (081369934434)
C.1.4. MEMBUAT LADDERS CREATE > LADDER > SIDE EXIT > SINGLE
Name MD-101A/LDD1> ENTER Direction E Height 9000 OK ORIENTED > ROTATE
Angle -45 Direction U APPLY > DISMISS BY W1800 N1500 D9500
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Gotten_z (081369934434)
CREATE > LADDER > SIDE EXIT > SINGLE
Name MD-101A/LDD2 > ENTER Direction W Height 9000 OK ORIENTED > ROTATE
Angle -45 Direction U APPLY > DISMISS BY E1800 S1500 D500
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Gotten_z (081369934434)
CREATE > LADDER > SIDE EXIT > SINGLE
Name MD-101A/LDD3 > ENTER Direction N Height 9000 OK ORIENTED > ROTATE
Angle -10 Direction U APPLY > DISMISS BY E400 S2300 D19200 MEMINDAHKAN COLUMN Klik Pada Member Drawlist COLUMN-ZONE Klik POSITION > EXPLICITLY (AT) W25000 N20000 APPLY > DISMISS
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Gotten_z (081369934434)
C.2. MEMBUAT CONDENSER DAN REBOILER C.2.1 CONDENSER Klik pada Member Drawlist > EQUIP-ZONE Klik CREATE > EQUIPMENT Name MD-101A/HE OK Klik CREATE > SUB-EQUIPMENT Name MD-101A/COND1 OK CREATE > SOLID > TYPE > CYLINDER > APPLY Height 6000; Diameter 2500; Z-Axis N Klik OK CREATE > SOLID > TYPE > DISH > APPLY Diameter 2500; Height 750; Radius 350; Z-Axis N CONNECT > PRIMITIVE > ID POINT Select DISH-1 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD101A/COND1) Pilih No CREATE > SOLID > TYPE > DISH > APPLY Diameter 2500; Height 750; Radius 350; Z-Axis S Klik OK CONNECT > PRIMITIVE > ID POINT Select DISH-2 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD101A/COND1) Pilih No CREATE > SOLID > TYPE > BOX > APPLY X-LENGTH 2500; Y-LENGTH 200; Z-LENGTH 2500 Klik OK BY D1250 N2000 CREATE > COPY > OFFSET Number Of Copies 1 dan Offset Y -4000 APPLY > DISMISS CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 500 Orientate P1 U Height 750 APPLY > DISMISS BY U1650 N2500
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Gotten_z (081369934434)
CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 100 Orientate P1 D Height 750 APPLY > DISMISS BY D1450 S2500 C.2.2 REBOILER Klik pada Member Drawlist > EQUIP-ZONE Name MD-101A/HE Klik CREATE > SUB-EQUIPMENT Name MD-101A/REB1 OK CREATE > SOLID > TYPE > CYLINDER > APPLY Height 3000; Diameter 1250; Z-Axis U Klik OK CREATE > SOLID > TYPE > DISH > APPLY Diameter 1250; Height 550; Radius 350; Z-Axis U CONNECT > PRIMITIVE > ID POINT Select DISH-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD101A/REB1) Pilih No CREATE > SOLID > TYPE > DISH > APPLY Diameter 1250; Height 550; Radius 350; Z-Axis D Klik OK CONNECT > PRIMITIVE > ID POINT Select DISH-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD101A/REB1) Pilih No CREATE > SOLID > TYPE > BOX > APPLY X-LENGTH 1250; Y-LENGTH 1250; Z-LENGTH 150 Klik OK BY E625 N1000 CREATE > COPY > OFFSET Number Of Copies 1 dan Offset Z 2000 APPLY > DISMISS CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 100 Orientate P1 D Height 750 APPLY > DISMISS
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Gotten_z (081369934434)
CONNECT > PRIMITIVE > ID POINT Select NOZZ-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD101A/REB1) Pilih No CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 200 Orientate P1 U Height 750 APPLY > DISMISS CONNECT > PRIMITIVE > ID POINT Select NOZZ-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD101A/REB1) Pilih No
D. PIPEWORK MODELLING D.1. Piping In PDMS : Basic Concepts
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Gotten_z (081369934434)
D.2. Piping Specifications
D.3. Pipe Branch Heads and Tails
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Gotten_z (081369934434)
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Gotten_z (081369934434)
D.4. PIPING ZONE D.4.1. MEMBUAT PIPE-1/B1 (BRANCH 1) Klik DESIGN > PIPEWORK > CREATE > ZONE
Klik OK CREATE > PIPE
Klik OK Akan muncul CREATE BRANCH berikut
Klik OK
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Gotten_z (081369934434)
APPLY Select NOZZLE-2 (EQUIP-> P-102B > SUBE -> 1)
APPLY Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1) DISMISS CREATE > COMPONENTS
Check List FORWARDS dan AUTO CONN Select GASKET > CREATE Select FLANGE > CREATE
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Gotten_z (081369934434)
OK Select FLANGE > CREATE
OK Klik Commend Line BY E400
OK Select GASKET > CREATE Select FLANGE > CREATE Select ELBOW > CREATE
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Gotten_z (081369934434)
OK Piping Components ROTATE > 180 DISMISS
DISMISS BY E200 ENTER Select TEE > CREATE
OK Piping Components ROTATE > 90 DISMISS THRO ID CURSOR > NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1) Select ELBOW > CREATE 32
Gotten_z (081369934434)
OK Piping Components ROTATE > 180
THRO ID CURSOR > NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1) DISMISS Select FLANGE > CREATE BY W200 Select GASKET > CREATE Select VALVE > CREATE
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Gotten_z (081369934434)
OK Select GASKET > CREATE Select FLANGE > CREATE Select BRANCH -> PIPE-1/B1 Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1) Pada Piping Components Check BACKWARD
Select GASKET > CREATE Select FLANGE > CREATE D.4.2. MEMBUAT PIPE-1/B2 (BRANCH 2) Pada MEMBER DRAWLIST Klik PIPE -> PIPE-1 CREATE > BRANCH
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Gotten_z (081369934434)
OK HEAD > TO NOZZLE
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Gotten_z (081369934434)
APPLY Select NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1) TAIL > TO TEE
APPLY > TEE > DISMISS CREATE > COMPONENTS
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Gotten_z (081369934434)
Select GASKET > CREATE Select FLANGE > CREATE
E. TUGAS: 1.
Cobalah merouting pipa untuk BRANCH-3 antara NOZZLE-1 pada P-102A dan NOZZLE-1 pada P-102B. Dilengkapi dengan CHECK VALVE dan TEE untuk BRANCH selanjutnya.
2.
Buatlah alat-alat utilitas (Cooling Tower, Clarifier, SandF Filter, Ion-Exchange, dll). Kemudian buat sistem perpipaannya dengan menggunakan software PDMS.
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