Switzerland
TOTAL TECHNOLOGY IN WELDING Manufactured by:
PT. LION SUPERIOR ELECTRODES Under licensed from: OERLIKON WELDING Ltd, Switzerland
OERLIKON OVERCORD F For welding unalloyed and low alloy steels, rutile cellulosic covering
International Standards: AWS SFA 5.1 : E 6013 DIN 1913 : E 43 22 R (C) 3 DIN EN 499 : E 38 0 RC 11
Application & Properties: General-purpose electrode for structural, steelwork, workshop and maintenance welding, specially suited for vertical-down welding and tack-welds. Good gap bridging. Can be used on galvanized, primer painted and slightly rusted parts. In assembly welding, electrode can be used with the same current setting in all positions. Smooth, slightly concave welds blending into base metal without undercutting. Slag in most cases self-releasing.
Mechanical Properties: Yield strength : > 380 N/mm2 Tensile strength : 470 - 600 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 80 J
Aplikasi & Penggunaan: Kawat las untuk aplikasi umum, sangat cocok untuk pengelasan pada konstruksi, bengkel las, repair & maintenace, khususnya untuk pengelasan dengan posisi vertical-down dan semua posisi lainnya. Baik untuk pengelasan pada celah. Dapat digunakan pada besi galvanis, besi yang sudah dicat dasar, besi yang agak berkarat. Kawat las ini memiliki keistimewaan: alur lasnya halus, penetrasinya dalam, tanpa terjadi undercut, dan terak pada umumnya dapat terlepas sendiri.
Chemical Analysis (%): C: 0,08 Mn: 0,5 Si: 0,3 Redrying: Generally not required. If necesarry; redry at 100-110oC / 1 h
Size and Recommended Current Range (AC and DC–): Size (mm) Amperages
2,0 x 300 50 - 60
2,5 x 350 60 - 85
3,25 x 350 90 - 130
4,0 x 400 140 - 180
5,0 x 400 180 - 240
OERLIKON ZELCORD Fe / Zelcord 60 For welding unalloyed and low alloy steels, cellulosic covering
International Standards: AWS SFA 5.1 : E 6010 DIN 1913 : E 43 43 C 4 DIN EN 499 : E 35 2 C 25
Application & Properties: Electrode for welding girth seams of pipe lines, applying the vertical-down technique. It is suitable for welding root passes, filler and cover passes. OERLIKON ZELCORD Fe / ZELCORD 60 is also suited for depositing root passes on high-strength pipe steels.
Mechanical Properties: Yield strength : 410 N/mm2 Tensile strength : 480 N/mm2 Elongation : 28 % Impact Charpy Aplikasi & Penggunaan: +20oC : 100 J Kawat las untuk pengelasan pipa dengan teknik vertical-down. Sangat cocok untuk pengelasan root -20oC : 70 J pass, filler dan cover pass. Kawat las OERLIKON ZELCORD Fe / ZELCORD 60 juga cocok untuk
pengelasan root pass pada pipa baja yang tensile strength-nya tinggi. Size and Recommended Current Range (DC+ and DC–): Size (mm) Amperages
2,5 x 350 50 - 70
3,25 x 350 80 - 120
4,0 x 400 110 - 150
5,0 x 400 140 - 200
OERLIKON ZELCORD Mo / Zelcord 70 For welding unalloyed and low alloy steels, cellulosic covering
Chemical Analysis (%): C: 0,1 Mn: 0,6 Si: 0,2 Redrying: Do not redry!
International Standards: AWS SFA 5.1 : E 7010-P1 DIN EN 499 : E 38 2 Mo C 25
Application & Properties: Mechanical Properties: Electrode for welding girth seams of pipe lines, applying the vertical-down technique. It is suited for Yield strength : 460 N/mm2 welding root passes, hot passes, filler and cover passes. Tensile strength : 550 N/mm2 Elongation : 24 % Aplikasi & Penggunaan: Impact Charpy Kawat las untuk pengelasan pipa dengan teknik vertical-down. Sangat cocok untuk pengelasan root +20oC : 90 J pass, filler dan cover pass. -20oC : 65 J Size and Recommended Current Range (DC+ and DC–): Chemical Analysis (%): Size (mm) 2,5 x 350 3,25 x 350 4,0 x 400 5,0 x 400 C: 0,1 Mn: 0,4 Si: 0,2 Mo: 0,4 Amperages
50 - 70
80 - 120
110 - 150
140 - 200
Redrying: Do not redry!
OERLIKON FERROMATIC For welding unalloyed and low alloy steels, thick rutile covering
International Standards: AWS SFA 5.1 : E 7024 DIN EN 499 : E 42 0 RR 73 DIN 1913 : E 51 32 RR 11 160
Application & Properties: High-efficiency electrode having a weld metal recovery of approx. 165%. High melt-off rates, short welding times and long welds to be achieved, guarantee the economical execution of fillet welds. In welding, the tip of the electrode is dragged on the work, thus producing optimum-shaped concave fillets. It is suited for welding primer painted plates. Very good arc striking and restriking. Clean and smooth welds blending into base metal without undercuts. With proper current setting, slag is self releasing.
Mechanical Properties: Yield strength : > 420 N/mm2 Tensile strength : 510 - 610 N/mm2 Elongation : > 22 % Impact Charpy +20oC : 80 J Chemical Analysis (%):
Aplikasi & Penggunaan: C: 0,1 Mn: 0,9 Si: 0,45 Kawat las ini memiliki efisiensi tinggi hingga 165%. Kecepatan pencairan kawat inti sangat tinggi, waktu pengelasannya pendek, alur las yang dihasilkan sangat panjang. Sangat cocok untuk Redrying: Generally not required. o pengelasan pada posisi fillet. Pengelasan dapat dilakukan dengan cara menempelkan kawat las pada If necesarry; redry at 100-110 C / 1 h material, sehingga alur lasnya memiliki bentuk cekung secara optimal pada posisi fillet. Dapat digunakan pada baja yang sudah dicat dasar. Kestabilan nyala api dan restrikingnya sangat baik. Alur lasnya halus dan bersih, penetrasinya dalam tanpa undercut. Dengan menggunakan ampere yang sesuai, terak dapat terlepas sendiri. Size and Recommended Current Range (AC and DC–): Size (mm) Amperages
3,25 x 400 140 - 160
4,0 x 450 180 - 230
5,0 x 450 260 - 340
OERLIKON SPEZIAL For welding unalloyed and low alloy steels, basic covering
International Standards: AWS SFA 5.1 : E 7016 DIN 1913 : E 51 43 B (R) 10 DIN EN 499 : E 38 2 B 12 H 10
Application & Properties: Multi-purpose electrode suitable for structural steelwork, workshop, and maintenance welding. Smooth and clean welds, blending into base metal without undercuts. Excellent gap bridging properties. The covering of this electrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds are X-ray quality.
Mechanical Properties: Yield strength : > 380 N/mm2 Tensile strength : 470 - 600 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 150 J Aplikasi & Penggunaan: -20oC : 80 J Kawat las multi fungsi untuk industri konstruksi, repair & maintenance. Alur lasnya halus dan bersih,
penetrasinya dalam tanpa terjadi undercut. Baik untuk pengelasan pada celah. Kawat las memiliki Chemical Analysis (%): kestabilan nyala api yang sangat baik, terfokus, dan stabil, sehingga cocok untuk pengelasan root C: 0,06 Mn: 0,9 Si: 0,7 pass dan pengelasan pada segala posisi. Alur las memiliki performa X-Ray yang sangat baik. Size and Recommended Current Range (DC+ and AC): Size (mm) Amperages
2,5 x 350 60 - 90
3,25 x 350 95 - 150
4,0 x 400 140 - 190
5,0 x 400 190 - 250
OERLIKON SUPERCITO For welding unalloyed and low alloy steels, basic covering
Redrying: Required at 200oC for 2 hrs
International Standards: AWS SFA 5.1 : E 7018 DIN 1913 : E 51 55 B 10 DIN EN 499 : E 42 5 B 42 H 10
Application & Properties: Basic electrode for producing tough and crack-free welded joints even on steels having a carbon content of up to 0,4%. Weld metal recovery amounts to approx. 120%. Good operating characteristics, also in positional welding. Weld metal exhibits good toughness properties down to -60oC. Electrode is suitable for depositing buffer layers on higher carbon steels.
Mechanical Properties: Yield strength : > 420 N/mm2 Tensile strength : 500 - 640 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 200 J Aplikasi & Penggunaan: -60oC : 70 J Kawat las dengan coating type basic yang memiliki alur las yang ulet, dan bebas terjadi keretakan
bahkan pada baja yang memiliki kadar karbon hingga 0,4%. Efisiensi pengelasannya 120%. Karakter Chemical Analysis (%): pengelasannya sangat baik pada segala posisi. Alur las memiliki keuletan yang sangat baik pada C: 0,08 Mn: 1,1 Si: 0,5 temperatur hingga -60oC. Kawat las dapat digunakan sebagai buffer layer pada baja karbon tinggi. Size and Recommended Current Range (DC+ and AC): Size (mm) Amperages
2,5 x 350 65 - 90
3,25 x 350 100 - 140
4,0 x 400 140 - 190
5,0 x 400 190 - 250
Redrying: Required at 200oC for 2 hrs
OERLIKON COMET 307
International Standards: AWS SFA 5.4 : E 307-16 DIN 8555 : E8-UM-200 / 50-KPZ
Application & Properties: OERLIKON FERINOX 307 (COMET 307) is a synthetic basic coated stainless steel electrode 18% Cr8% Ni - 6% Mn type which have 160% recovery, high deposition rates and productivity. Used for joining stainless steel to carbon steels, welding 14% manganese steels, armour and hard-to-weld steels, and also for rebuilding, reclamation, buffer layer before hardfacing. Suitable for: rails & railway equipment, components subjected to severe impact and high pressure, parts undergoing corrosive conditions & cavitation. Extensively used in the steelmaking, public works, mining and dredging fields.
Mechanical Properties: Hardness : 200 HB (as welded) 500 HB (after work hardening)
For welding stainless and heat resisting steels, basic covering
Chemical Analysis (%): C: 0,09 Mn: 5,8 Si: 0,3 Cr: 21,5 Ni: 8,4 Mo: 0,9
Aplikasi & Penggunaan: OERLIKON COMET 307 adalah kawat las stainless steel sintetik yang mempunyai kandungan Size and recommended current 18% Cr - 8% Ni - 6% Mn pada hasil lasnya, serta memiliki efisiensi pengelasan 160%, sehingga range (DC and AC): produktivitasnya tinggi. Digunakan untuk menyambung baja stainless steel dengan baja karbon, Size (mm) Amperages pengelasan baja manganese 14%, baja yang sulit dilas, pelapisan, perbaikan, dan buffer layer 3,25 x 450 90 - 150 sebelum dilakukan pengelasan hardfacing. Sangat cocok untuk pengelasan rel kereta api, komponen 120 - 210 4,0 x 450 yang mengalami benturan keras dan banyak dipergunakan di industri penambangan dan pengerukan. 5,0 x 450 165 - 270
OERLIKON INOX AW For welding stainless and heat resisting steels, rutile covering
International Standards: AWS SFA 5.4 : E 308L-16 DIN EN 1600 : E 19 9 L R 12 DIN 8556 : E 19 9 L R 23
Application & Properties: Electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an extra low carbon content, as well as stainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350oC, non-scaling up to +800oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag. Easy arc striking and restriking.
Mechanical Properties: Yield strength : 400 N/mm2 Tensile strength : 580 N/mm2 Elongation : 35 % Impact Charpy +20oC : 65 J
Aplikasi & Penggunaan: Kawat las untuk pengelasan stainless steel chromium-nikel austenite, memiliki kadar karbon yang Chemical Analysis (%): rendah. Temperatur operasinya bisa mencapai hingga di atas 350oC, ketahanannya terhadap scaling C: 0,025 Mn: 0,8 Si: 0,9 bisa mencapai temperatur hingga 800oC. Penetrasinya dalam, penyambungannya sangat baik, alur Cr: 19 Ni: 10 lasnya halus, terak mudah lepas. Kestabilan nyala api dan restrikingnya sangat baik. Size and Recommended Current Range (DC+ and AC): Size (mm) Amperages
2,5 x 300 45 - 80
3,25 x 350 70 - 120
4,0 x 350 100 - 150
Redrying: Required at 200oC for 2 hrs
OERLIKON INOX BW For welding stainless and heat resisting steels, rutile covering
International Standards: AWS SFA 5.4 : E 316L-16 DIN EN 1600 : E 19 12 3 L R 12 DIN 8556 : E 19 12 3 L R 36 23
Application & Properties: Electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an extra low carbon content. For operating temperatures of up to +400oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.
Mechanical Properties: Yield strength : 420 N/mm2 Tensile strength : 600 N/mm2 Elongation : 33 % Impact Charpy (+20oC) : 60 J
Aplikasi & Penggunaan: Kawat las untuk pengelasan stainless steel austenite chromium-nikel-molybdenum, memiliki kadar karbon yang rendah. Temperatur operasinya bisa mencapai hingga 400oC. Kawat las ini memiliki berbagai keunggulan antara lain: penetrasinya dalam, karakter penyambungannya sangat baik, alur lasnya bersih dan halus, terak mudah lepas, kestabilan nyala api dan restrikingnya sangat baik.
Chemical Analysis (%): C: 0,025 Mn: 0,8 Si: 0,9 Cr: 18,5 Ni: 12 Mo: 2,7 Redrying: 200oC for 2 hrs
Size and recommended current range (DC+ and AC): Size (mm) Amperages
2,5 x 300 45 - 80
3,25 x 350 70 - 120
4,0 x 350 100 - 150
OERLIKON INOX C For welding stainless and heat resisting steels, basic covering
International Standards: AWS SFA 5.4 : E 310-15 DIN EN 1600 : E 25 20 B 42 DIN 8556 : E 25 20 B 20 +
Application & Properties: Electrode for welding heat resisting chromium and chromium-nickel steels as well as cast steels. Fully austenitic weld metal, non-scaling up to +1200oC. Weld metal is not corrosion resistant to sulphurous combustion gases.
Mechanical Properties: Yield strength : 400 N/mm2 Tensile strength : 600 N/mm2 Elongation : 35 % Impact Charpy (+20oC) : 100 J
Aplikasi & Penggunaan: Kawat las untuk pengelasan stainless steel chromium dan chromium-nikel yang memerlukan ketahanan terhadap panas yang sangat tinggi, seperti halnya baja ancuran. Hasil lasnya memiliki struktur austenite, hasil las memiliki ketahanan terhadap scaling hingga temperatur 1200oC. Alur las tidak memiliki ketahanan korosi terhadap gas buang yang mengandung sulfur.
Chemical Analysis (%): C: 0,1 Mn: 4,5 Si: 0,5 Cr: 25 Ni: 20 Redrying: 200oC for 2 hrs
Size and recommended current range (DC+ and AC): Size (mm) Amperages
2,5 x 300 65 - 80
3,25 x 350 90 - 120
4,0 x 350 115 - 150
OERLIKON INOX DW For welding stainless and heat resisting steels, rutile covering
International Standards: AWS SFA 5.4 : E 312-16 DIN EN 1600 : E 29 9 R 12 DIN 8556 : E 29 9 R 23
Application & Properties: Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite and is non-scaling up to 1100oC. It features high resistance to cracking and is therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack sensitive base metals. Suitable for welding galvanized steel plates. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.
Mechanical Properties: Yield strength : 450 N/mm2 Tensile strength : 750 N/mm2 Elongation : 20 % Chemical Analysis (%): C: 0,1 Mn: 1,0 Si: 1,1 Cr: 29 Ni: 10
Aplikasi & Penggunaan: Kawat las untuk penyambungan baja yang tidak sama jenisnya atau tidak diketahui jenisnya. Hasil Size and recommended current lasnya memiliki struktur chromium-nikel ferrite-austenite yang mengandung 50% delta ferrite serta range (DC+ and AC): Size (mm) Amperages memiliki ketahanan terhadap scaling hingga temperatur 1100oC. Ketahanannya terhadap keretakan 55 - 85 2,5 x 300 sangat baik, sangat cocok untuk pengelasan baja yang sulit dilas, buffer layer yang ulet pada baja 3,25 x 350 80 - 120 yang sensitif terhadap keretakan. Penetrasinya dalam, karakter penyambungannya sangat baik, alur 4,0 x 350 110 - 150 lasnya halus, pelepasan teraknya mudah, kestabilan nyala api dan restrikingnya sangat baik. Redrying: 200oC for 2 hrs
OERLIKON INOX AWL+Nb For welding stainless and heat resisting steels, rutile covering
International Standards: AWS SFA 5.4 : E 347-16 DIN EN 1600 : E 19 9 Nb R 12 DIN 8556 : E 19 9 Nb R 23
Application & Properties: Electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heat resisting Cr steels or cast steels. For operating temperatures of up to +400oC, non-scaling up to +800oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.
Mechanical Properties: Yield strength : 420 N/mm2 Tensile strength : 620 N/mm2 Elongation : 33 % Impact Charpy (+20oC) : 60 J
Aplikasi & Penggunaan: Kawat las untuk pengelasan stainless steel chromium-nickel austenite seperti halnya baja ancuran dan stainless steel yang memerlukan ketahanan terhadap panas. Temperatur operasinya bisa mencapai 400oC, ketahanannya terhadap scaling bisa mencapai temperatur hingga 800oC. Kawat las ini memiliki berbagai keistimewaan antara lain: penetrasinya dalam, karakter penyambungannya sangat baik, alur lasnya halus dan bersih, pelepasan teraknya sangat mudah, kestabilan nyala api dan restrikingnya sangat baik.
Chemical Analysis (%): C: 0,025 Mn: 0,8 Si: 0,9 Cr: 19 Ni: 10 Nb: 0,4 Size and recommended current range (DC+ and AC): Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350
Amperages 45 - 80 70 - 120 100 - 150
Redrying: 200oC for 2 hrs
OERLIKON INOX 309Mo For welding stainless and heat resisting steels, rutile covering
International Standards: AWS SFA 5.4 : E 309MoL-16 DIN EN 1600 : E 23 12 2 L R 12 DIN 8556 : E 23 13 2 L R 23
Application & Properties: Electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weld metal consists of austenite with approx. 15% delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300oC. In case of higher temperatures, use OERLIKON SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.
Mechanical Properties: Yield strength : 420 N/mm2 Tensile strength : 640 N/mm2 Elongation : 30 % Impact Charpy (+20oC) : 50 J Chemical Analysis (%): C: 0,025 Mn: 0,7 Si: 0,9 Cr: 22,5 Ni: 13,5 Mo: 2,6
Aplikasi & Penggunaan: Kawat las untuk penyambungan baja yang tidak sama jenisnya (baja austenite dengan baja ferrite). Alur las memiliki struktur austenite dengan kandungan delta ferrite +/- 15%. Temperatur operasi Size and recommended current untuk penyambungan baja yang berbeda jenisnya bisa mencapai hingga temperatur 300 o C. range (DC+ and AC): Penetrasinya dalam, karakter penyambungannya sangat baik, alur lasnya halus dan bersih, Size (mm) Amperages 2,5 x 300 60 - 90 pelepasan teraknya sangat mudah, kestabilan nyala api dan restrikingnya mudah. Redrying: 200oC for 2 hrs
3,25 x 350 4,0 x 350
90 - 120 100 - 160
OERLIKON CITOCHROMAX N For welding stainless and heat resisting steels, basic covering
International Standards: AWS SFA 5.4 : E 307-15 DIN EN 1600 : E 18 8 Mn B 22 DIN 8556 : E 18 8 Mn B 20 +
Application & Properties: Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists of austenitic Cr-Ni-Mo steel with possible small amounts of delta-ferrite. It is non-scaling up to +850oC. The weld metal is highly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is +300oC. In case of higher temperatures, use OERLIKON SUPRANEL 600 electrodes. Weld metal work-hardens.
Mechanical Properties: Yield strength : 400 N/mm2 Tensile strength : 650 N/mm2 Elongation : 35 % Impact Charpy +20oC : 100 J -60oC : 60 J
Aplikasi & Penggunaan: Kawat las untuk penyambungan baja yang tidak sama jenisnya. Hasil las memiliki struktur austenite chromium-nikel-molybdenum dan sedikit mengandung struktur delta ferrite. Ketahanannya terhadap scaling bisa mencapai hingga temperatur 850oC. Kawat las memiliki ketahanan terhadap keretakan yang sangat baik dan sangat cocok untuk penyambungan baja yang sulit dilas serta sebagai buffer layer yang ulet untuk pengelasan baja yang sangat sensitif terhadap keretakan, atau sebagai landasan sebelum dilakukan pengelasan hard facing. Temperatur operasi untuk penyambungan baja yang tidak sama jenisnya bisa mencapai hingga temperatur 300oC. Hasil las dapat di-work-hardening.
Chemical Analysis (%): C: 0,12 Mn: 6 Si: 0,4 Cr: 19 Ni: 9
Redrying: 200oC for 2 hrs
Size and recommended current range (AC and DC+): Size (mm) 2,5 x 300 3,25 x 350 4,0 x 400
Amperages 65 - 70 95 - 120 110 - 160
OERLIKON CITORAIL For wear resisting hardsurfacing applications, basic covering
International Standards: DIN 8555 : E 1 - UM - 300
Application & Properties: Thick basic-covered electrode for producing hard facing deposits of medium hardness, which can be machined by chip-forming. Particularly suited for wear resisting parts subjected to heavy impact and shock. OERLLION CITORAIL can be easily welded in all positions, except vertical-down. Weld metal is crack resistant and free of pores. Suitable for: Reconditioning of rails, rail crossings, switch points, sprockets and wearing parts, such as: rope pulleys, tumblers, rollers, caterpillar track rollers and links, wheel flanges, stud links and others.
Mechanical Properties: Hardness : 275 - 325 HB Chemical Analysis (%): C: 0,1 Mn: 0,9 Si: 0,6 Cr: 3,2 Size and recommended current
range (DC+ and AC): Aplikasi & Penggunaan: Kawat las dengan coating type basic yang tebal untuk pengelasan hard facing dengan kekerasan Size (mm) Amperages sedang yang dapat dibubut atau dibentuk. Sangat cocok untuk komponen yang memerlukan ke2,5 x 350 60 - 80 tahanan terhadap gesekan serta benturan yang berat. Kawat las OERLIKON CITORAIL dapat di3,25 x 350 110 - 130 gunakan pada segala posisi, kecuali vertical-down. Alur las bebas dari keretakan dan pori. Sangat 4,0 x 400 140 - 180 cocok untuk perbaikan: rel kereta api, crossing pada rel kereta api, switch points, sprocket, dan 5,0 x 400 190 - 240 komponen-komponen yang aus karena gesekan seperti: pulleys, tumbler, roller, caterpillar track Redrying: 200oC for 2 hrs rollers and links, wheel flanges, stud links, dll.
OERLIKON CITODUR SM For wear resisting hardsurfacing applications, rutile covering
International Standards: DIN 8555 : E 6 - UM - 600
Application & Properties: Mechanical Properties: Thick rutile coated SMAW electrode for hardsurfacing rollers in sugar mills. Restrikes automatically Hardness : 53 HRC (1 layer) even on wet base materials, allows to deposit efficient shaped dots, good weld bead aspect even at 62 HRC (2 layers) high travel speed, 200% recovery. Suitable for: mill rollers and roller flange in sugar manufactories. Chemical Analysis (%): Aplikasi & Penggunaan: C: 4,4 Mn: 2,3 Ni: 2,9 Kawat las dengan coating type rutile yang tebal untuk melapisi roller-roller pada pabrik gula. Cr: 27,8
Restrikingnya sangat mudah bahkan pada material yang basah, deposit lasnya berfungsi khusus untuk pengasaran roller-roller pada pabrik gula, alur lasnya sangat baik walaupun kecepatan Size and recommended current pengelasannya tinggi, efisiensi pengelasannya: 200%. Sangat cocok untuk pengelasan roller-roller range (DC+ and AC): Size (mm) Amperages dan komponen-komponen lainnya pada pabrik gula. Redrying: 200oC for 2 hrs
3,25 x 400 4,0 x 400 5,0 x 400
120 - 140 170 - 190 220 - 250
OERLIKON CITOMANGAN For wear resisting hardsurfacing applications, basic covering
International Standards: DIN 8555 : E 7 - UM - 200 KP
Application & Properties: Basic covered austenitic manganese steel electrode for wear resisting hard facing deposits. Weld metal will adopt high hardness by cold working. It is therefore particularly suited for parts which are subjected mainly to wear caused by heavy impact and shock. During welding, the workpieces should not become too hot and, if necessary, be allowed to cool down. When welding large workpieces made of austenitic manganese steel, such as crusher jaw plates, it is advisable to weld them in a water bath. High welding currents and wide-weave beads must be avoided. When building up various layers, it is good practice depositing a buffer layer with OERLIKON CITOCHROMAX N weld metal. When making joint welds on austenitic manganese steel, it is preferable to use OERLIKON CITOCHROMAX N electrode. Suitable for: Hardfacing and repair welding of wear resisting parts made of austenitic manganese steel, such as crusher jaw plates, crusher cones, pulverizing hammers, beating arms and others.
Mechanical Properties: Hardness : 200 HB (as welded) 400 - 500 HB (after work hardening) Chemical Analysis (%): C: 0,6 Mn: 14 Ni: 4 Cr: 4 Size and recommended current range (AC and DC+): Size (mm)
Amperages
3,25 x 350 110 - 135 Aplikasi & Penggunaan: 140 - 175 4,0 x 400 Kawat las austenite manganese dengan coating type basic untuk pengelasan hard facing. Hasil las 5,0 x 450 180 - 230 memiliki kekerasan yang tinggi. Sangat cocok untuk komponen-komponen yang aus karena mengalami benturan yang berat. Untuk pengelasan banyak layer, disarankan untuk memakai buffer Redrying: 200oC for 2 hrs layer OERLIKON CITOCHROMAX-N. Untuk penyambungan baja manganese austenite, disarankan untuk menggunakan kawat las OERLIKON CITOCHROMAX-N. Sangat cocok untuk perbaikan komponen baja manganese austenite yang memerlukan ketahanan terhadap gesekan, seperti: crusher jaw plates, crusher cones, pulverizing hammers, beating arms, dll.
OERLIKON CITODUR 600B For wear resisting hardsurfacing applications, basic covering
International Standards: DIN 8555 : E 6 - UM - 60
Application & Properties: Thick basic-covered electrode for depositing tough and wear resisting overlays on structural members subjected to severe wear. The weld metal is free of cracks and pores and resistant to impact and shock. It can be machined only by grinding. Only in case of very crack sensitive base metals, a tough buffer layer, made with OERLIKON CITOCHROMAX N electrodes, is required. Multi-layer deposits will be free of cracks, even without depositing intermediate buffer layers. Suitable for: Hard facing excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.
Mechanical Properties: Hardness : 57 - 62 HRC (as welded) Chemical Analysis (%): C: 0,5 Mn: 0,3 Si: 0,4 Cr: 7 Mo: 0,5 V: 0,5 Size and recommended current range (AC and DC+):
Aplikasi & Penggunaan: Size (mm) Amperages Kawat las dengan coating type basic yang tebal yang menghasilkan alur las yang ulet untuk kompo3,25 x 350 100 - 135 nen yang memerlukan ketahanan terhadap benturan. Alur las bebas dari keretakan dan pori, serta 4,0 x 400 140 - 180 memiliki ketahanan terhadap pukulan dan benturan. Hasil las dapat dibentuk dengan cara digerinda. 5,0 x 400 190 - 240 Untuk material yang sensitif terhadap keretakan dibutuhkan buffer layer yang ulet: OERLIKON CITOCHROMAX N. Lapisan dengan banyak layer bebas dari keretakan, walaupun tanpa meng- Redrying: 200oC for 2 hrs gunakan buffer layer. Sangat cocok untuk perbaikan: excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.
OERLIKON CITODUR V 1000 For wear resisting hardsurfacing applications, rutile covering
International Standards: DIN 8555 : E 10 - UM - 60 R
Application & Properties: Thick rutile-covered high alloy electrode depositing hypereutectic chromium hard metal. It is suitable for producing highly wear resisting deposits subject to abrasion by mineral particles. The typical transverse cracks appearing in this hard facing weld metal are not detrimental to abrasion resistance. However, the weld metal is not resistant to impact and shock, and is machinable only by grinding. On difficult-to-weld steels, a buffer layer made with OERLIKON CITOCHROMAX N electrodes is required. OERLIKON CITODUR V-1000 produces very smooth weld beads with flat penetration. Metal recovery is approx. 160%.
Mechanical Properties: Hardness : 58 - 62 HRC (as welded) Chemical Analysis (%): C: 4,3 Cr: 35 Size and recommended current range (AC and DC+):
Size (mm) Amperages Aplikasi & Penggunaan: 3,25 x 350 120 - 140 Kawat las dengan coating type rutile yang menghasilkan alur las chromium hyper-eutectic yang 4,0 x 400 170 - 190 sangat keras. Sangat cocok untuk melapisi komponen yang memerlukan ketahanan terhadap gesekan 5,0 x 400 220 - 250 oleh abrasi mineral. Hasil las tidak memiliki ketahanan terhadap pukulan dan benturan, dan hanya dapat dibentuk dengan cara digerinda. Untuk material yang sulit dilas, dibutuhkan buffer layer yang Redrying: 200oC for 2 hrs ulet: OERLIKON CITOCHROMAX N. Kawat las OERLIKON CITODUR V-1000 menghasilkan alur las yang halus dengan penetrasi yang datar. Efisiensi pengelasan: 160%.
OERLIKON BRONZE For welding copper and its alloys
International Standards: AWS SFA 5.6 : E Cu Sn C DIN 1733 : E Cu Sn 8
Application & Properties: Basic tin-bronze for assembly and surfacing weld on copper alloys and suitable for depositing a bronze layer on a steel, cast steel, and cast steel. Particularly recommended for surfacing welds on bronze bearings in machine building. Suitable for assembly and surfacing weld on tin-bronze materials, red brass, and copper as well as for depositing a bronze layer on a steel, cast steel, and cast iron.
Mechanical Properties: Tensile strength : 300 - 350 N/mm2 Hardness : 70 - 110 HV Chemical Analysis (%): Cu: 91 Sn: 7,5 Mn: 0,4
P: 0,3
Size and recommended current Aplikasi & Penggunaan: Kawat las timah-tembaga dengan coating type basic untuk perbaikan dan melapisi material yang ter- range (DC+): Size (mm) Amperages buat dari paduan tembaga dan juga cocok untuk membuat lapisan tembaga pada baja karbon, baja 3,25 x 350 80 - 110 ancuran. Kawat las ini direkomendasikan untuk pengelasan komponen-komponen mesin atau bearing yang terbuat dari tembaga. Sangat cocok untuk pengelasan material-material yang terbuat dari timah-tembaga, kuningan, dan tembaga murni. Redrying: 200oC for 2 hrs
OERLIKON CITOFONTE Ni For heterogeneous welding of cast iron, basic covering
International Standards: AWS SFA 5.15 : E Ni-C1 DIN 8573 : E Ni BG 22
Application & Properties: Electrode having a pure nickel core wire for welding cast iron without or with low preheating (max. +300oC). For repair welding of cracked cast iron parts or joining components made of steel, copper of nickel materials to castings. Easy arc striking and restriking, stable arc, smooth bead surface. Weld short beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Electrode suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron.
Mechanical Properties: Hardness : 140 HB Yield strength : 200 N/mm2 Tensile strength : 400 N/mm2 Elongation : 5% Chemical Analysis (%):
C: 0,5 Ni: Basis Fe: 2 Aplikasi & Penggunaan: Kawat las dengan kawat inti nikel murni untuk pengelasan ancuran dengan atau tanpa preheating / Size and recommended current pemanasan awal 300oC. Sangat cocok untuk pengelasan ancuran atau penyambungan material yang range (AC and DC+): terbuat dari baja dan tembaga ke ancuran. Kestabilan nyala apinya sangat baik, alur lasnya halus. Size (mm) Amperages hasil las dapat dibubut. Kawat las sangat cocok untuk pengelasan baja ancuran lamelar graphite, 2,5 x 300 50 - 80 baja ancuran putih, baja ancuran hitam-malleable, baja ancuran nodular. 3,25 x 350 80 - 110 Redrying: 100 - 110oC for 1 hr
4,0 x 350
110 - 150
OERLIKON CITOFONTE Mo For heterogeneous welding of cast iron, basic covering
International Standards: AWS SFA 5.15 : E NiCu-B DIN 8573 : E NiCu BG - 22
Application & Properties: Electrode having a nickel-copper core wire for welding cast iron without or with low preheating (up to +300oC). Iron admixture from base metal should be kept low. Thus, electrode is preferably used for making filler and cover passes or for filling-up shrinkage cavities. It is advisable to "butter" groove faces with OERLIKON CITOFONTE Ni. Weld metal closely matches colour of base metal. Easy arc striking and restriking, stable arc, smooth bead surface. Weld metal is machinable. Weld short beads. Well-suited to welding cast iron with lamellar graphite, white and black heart malleable cast iron, nodular cast iron.
Mechanical Properties: Hardness : 150 HB Yield strength : 220 N/mm2 Tensile strength : 400 N/mm2 Elongation : 15% Chemical Analysis (%): C: 0,5 Ni: Rest Fe: 4 Cu: 30
Aplikasi & Penggunaan: Kawat las dengan kawat inti nikel-tembaga untuk pengelasan ancuran dengan / tanpa pemanasan Size and recommended current awal (sampai 300oC). Sangat cocok untuk pengelasan filler & cover pass. Alur las warnanya men- range (AC and DC+): dekati dengan warna dari base metal Striking & restrikingnya mudah, kestabilan nyala apinya baik, Size (mm) Amperages alur lasnya halus. Hasil las dapat dibubut. Kawat las sangat cocok untuk pengelasan baja ancuran 2,5 x 300 50 - 80 lamelar graphite, baja ancuran putih, baja ancuran hitam-malleable, baja ancuran nodular. 3,25 x 350 80 - 110 Redrying: 100 - 110oC for 1 hr
4,0 x 350
110 - 150
OERLIKON SUPERFONTE NiFe For heterogeneous welding of cast iron, basic covering
International Standards: AWS SFA 5.15 : E NiFe-C1 DIN 8573 : E NiFe-1 BG 22
Application & Properties: Electrode having a nickel-iron core wire for welding cast iron without or with low preheating of up to +300oC. The weld metal features a low coefficient of thermal expansion and as a result, little shrinkage. It has higher strength properties than pure nickel weld metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc striking and restriking, stable arc, smooth bead. Weld metal is machinable. Weld short beads.
Mechanical Properties: Hardness : 170 HB Yield strength : 300 N/mm2 Tensile strength : 450 N/mm2 Elongation : 10% Chemical Analysis (%): C: 0,5 Ni: 53 Fe: Rest
Aplikasi & Penggunaan: Size and recommended current Kawat las dengan kawat inti ferro-nikel untuk pengelasan ancuran dengan atau tanpa pemanasan range (AC and DC+): o awal hingga 300 C. Alur las memiliki keunggulan: koefisien muai panasnya yang rendah, sehingga Size (mm) Amperages shrinkagenya sangat kecil. Kekuatannya lebih tinggi dari kawat las nickel murni sehingga sangat 60 - 90 2,5 x 300 cocok untuk pengelasan baja ancuran type nodular, putih, dan hitam malleable, serta ancuran nodular 3,25 x 350 90 - 110 austenite atau penyambungan material ferro-nikel dengan besi, tembaga atau dengan material nikel. 4,0 x 350 130 - 170 Striking dan restrikingnya sangat mudah, kestabilan nyala apinya sangat mudah, alur lasnya sangat baik. Hasil las dapat dibubut. Redrying: 100 - 110oC for 1 hr
OERLIKON CITOCUT For cutting, chamfering, gouging, beveling, and channeling ferrous and non-ferrous metals Application & Properties: For chamfering, gouging, beveling, and channeling ferrous and non-ferrous metals using the arc. No oxygen or air required. Special coating makes electrode highly heat resistant and concentrates arc-force right on point of application. Chamfered surface requires little or no finishing operation. Some specific uses are high speed removal of excess metal, gouging out old or bad welds, preparing joints to be welded in position, rooting out high chrome deposits on deeper teeth, armor plates, etc. prior to hardsurfacing, removal of most of unwanted metal before final machining operations.
Aplikasi & Penggunaan: Kawat las ini berfungsi untuk memotong, membuang alur las dari material yang terbuat dari besi maupun yang bukan dari besi. Dalam penggunaannya tidak diperlukan oksigen maupun udara. Kegunaan khusus dari kawat las ini yaitu: membuang alur las yang berlebihan, membuang alur las yang salah, mempersiapkan sambungan yang akan dilas, membuang alur las hardfacing yang keras karena mengandung unsur chromium, seperti: bucket teeth, armor plates, dll, dan untuk membuang alur las yang tidak diinginkan sebelum dilakukan finishing. Size and Recommended Current Range (AC and DC+): Size (mm) Amperages
3,25 x 400 140 - 160
4,0 x 400 200 - 250
5,0 x 450 250 - 350
Redrying: Do not redry!
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Contact Person
OFFICE:
• Ruko Kahuripan Nirwana Boulevard Blok RB Kav. 18-19 Kahuripan Nirwana, Sidoarjo 61226, Jawa Timur Telephone : 031-58204848 (hunting) Facsimile : 031-51516768 email :
[email protected]
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Edza Marwansyah 0812 1711 200 0857 0635 5559 0813 3415 9999
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Edition 2015 Switzerland
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