P A R T C A T A L O G U E

1 P A R T

C A T A L O G U E

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor SUPRA-X 125.

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part number dan nomor seri mesin (b) Parts rangka

: Part number dan nomor seri rangka

(c) Parts throttle

: Part number dan nomor seri throttle

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen

Nomor kode model

Kode warna Kode subkontraktor Kode modifikasi

(contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi dan tipe

Dimensi

Pengerjaan permukaan secara kimiawi ISO


1

2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut :

Kode Warna Kode pabrik Kode HONDA FMB FMC FMD FME FMF FMG

B-198M G-196M NH-1 NH-341P RP-178M R-258

Warna Frozen Blue Metallic Jazzy Green Metallic Black Pearl Fedeless White Powder Pink Metallic Winning Red

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY .................. Assembly L.E.D .............. Light emitting diode COMP................. Complete. MPH ............... Miles per hour R ......................... Right L (100L) .......... Link(100 Links) L. ........................ Left A.C ................. Alternating current STD .................... Standard D.C ................. Direct current MM ..................... Milimeter IN ................... Inlet G......................... Gram EX. ................. Exhaust T(22) ................... Tooth (22Teeth) FR .................. Front AAmpere ............ RR Rear V ......................... Volt Hex ................. Hexagonal W ........................ Watt A.M ................. Attaching mark WL ...................... With labelling T.M ................. Transcript mark WOL. .................. Without labelling C.D.I ............... Capacitive KPH .................... Kilometers per hour .................... discharge ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

2

Part Bolt (Screw) Pin O-Ring Oil seal Tube

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

Model

ANC110BC ANC110BS

Kode daerah pemasaran

Tipe

IN IN

Indonesia Indonesia

No. Seri Mesin yang berlaku mulai

JF11E******* JF12E*******


No. Seri Rangka yang berlaku mulai

MH1JF11***K****** MH1JF12***K******

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

1

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. NOMOR SERI RANGKA

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

NOMOR SERI MESIN

DKVBC

2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI

NOMOR SERI THROTTLE BODY

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring

DKVBB

Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1


3

b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. Service item/Bagian yang diservis

1

No. F.R.T.

Cylinder head gasket Piston

1.0 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 *

Pekerjaan yang terulang adalah pembongkaran crankcase. F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

4


F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1


F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

2.

Penyetelan dan pembersihan busi

0.1

3.

Penyetelan tappet

0.3

4.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

5.

Pembersihan elemen saringan udara

0.3

6.

Pengukuran tekanan kompressi

0.1

7.

Pemeriksaan cairan batere dan berat jenisnya

0.2

8.

Pembersihan saringan oli mesin

0.6

9.

Penyetelan gas tangan

0.1

Rangka No.


F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1


ENGINE GROUP E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN/TENSIONER

E-5

E-7

RADIATOR

E-8

CYLINDER

WATER PUMP

E-6

E-9

COOLING FAN/RADIATOR COVER

RIGHT CRANKCASE


5

ENGINE GROUP E-10

GENERATOR

E-11

OIL PUMP

E-12

E-13

LEFT CRANKCASE COVER

E-14

DRIVE FACE

E-15

E-17

LEFT CRANKCASE

E-18

STARTING MOTOR

2

E-16

6

TRANSMISSION

DRIVEN FACE

CRANKSHAFT/PISTON


ENGINE GROUP E-19

CARBURETOR

3


7

FRAME GROUP F-1

F-4

HEADLIGHT

FR. BRAKE MASTER CYLINDER

F-2

F-5

METER

HANDLE PIPE/HANDLE COVER

F-3

F-6

HANDLE LEVER/SWITCH/CABLE

STEERING STEM

3

F-7

8

FRONT FENDER

F-8

FRONT COVER

F-9

FLOOR PANEL


FRAME GROUP F-10

F-13

BODY COVER

FRONT WHEEL(CAST)

F11

F-13-1

FRONT FORK

FRONT WHEEL(SPOKE)

F-12

FRONT BRAKE CALIPER

F-14

REAR WHEEL(CAST)

3

F-14-1

REAR WHEEL(SPOKE)

F-15

SEAT/LUGGAGE BOX

F-16

FUEL TANK


9

FRAME GROUP F-17

F-19

AIR CLEANER

STEP

AIR SUCTION VALVE

F-18

EXHAUST MUFFLER

F-20

STAND/KICK ARM

F-21

REAR CUSHION

F-23

FRONT WINKER

F-24

COMBINATION LIGHT

F-17-1

3

F-22

10

REAR FENDER


FRAME GROUP F-25

F-28

BATTERY

RESERVE TANK

F-26

F-29

WIRE HARNESS

TOOLS

F-27

FRAME BODY

F-30

CAUTION LABEL

3

F-31

MARK/STRIPE(ANC110BCI)

F-31-1

MARK/STRIPE(ANC110BSI)


11

E-1 Cylinder Head Cover

2 Service item

F.R.T.

1. COVER COMP., HEAD......................... 0.3 2. GASKET, HEAD COVER ..................... 0.3

12

No. 1 2 3 4

Part Number

Description

12310-KVB-900 12251-KVB-901 90017-GCC-000 90543-MV9-670

COVER COMP., HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING

QTY ANC 110 1 1 2 2


Notes

E-2 Cylinder Head

2 Service item

1

F.R.T.

3 4

HEAD, CYLINDER ............................ 2.4 . INCLUDES: Valve clearance adjustment and reface HOLDER, CAMSHAFT....................... 1.4 GASKET, CYLINDER HEAD.............. 1.5

7 10 19

(5) ANIFOLD, INTAKE....................... 0.3 SENSOR, WATER TEMP................... 0.5 PLUG, SPARK.................................... 0.2

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12200-KVB-900* 12204-KVB-305 12211-KVB-900 12251-KVB-901 16201-KVB-900

HEAD COMP., CYLINDER GUIDE, VALVE (O.S.) HOLDER, CAMSHAFT GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR

1 1 1 1 1

(6) 7 8 (9) 10

16222-MV4-300 17110-KVB-900 17256-KVB-900 17257-KVB-900 37870-HW1-671

NUT, SQUARE, 5MM PIPE COMP., INLET BAND, INSULATOR COLLAR SENSOR ASSY., WATER TEMP

1 1 1 1 1

11 12 13 (14) 15

90201-GCC-000 90401-GCC-000 90701-KFM-900 91307-PK2-005 92900-06012-OB

NUT, HEX, 7MM WASHER, 7.2x16x2.5 DOWEL PIN, SPECIAL, 8x14 O-RING, 9.5x1.5 BOLT, STUD, 6x12

4 4 4 1 2

(16) 17 18 19

93500-05025-OH 95701-06032-00 95701-06100-00 98059-57916 98059-57926

SCREW, PAN, 5x25 BOLT, FLANGE, 6x32 BOLT, FLANGE, 6x100 PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9)

1 2 2 1 1


Notes

13

E-3 Camshaft / Valve

2 Service item 3 4 8 9

10

13

14

14

F.R.T.

CAMSHAFT ....................................... 1.5 .INCLUDES: Valve clearance adjustment (5,6) WEIGHT, DECOMPRESSION.... 0.8 SPROCKET, CAM .............................. 0.8 ARM, INTAKE VALVE ROCKER (ONE) ................................ 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) ................................. 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment VALVE, INTAKE(ONE)....................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE................... 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) .................. 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE .................. 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12209-GB4-681 12215-KVB-900 14100-KPH-690 14102-KVB-900 14106-KVB-900

SEAL, VALVE STEM PLATE, CAM STOPPER CAMSHAFT COMP. WEIGHT, DECOMPRESSION SPRING, DECOMPRESSION

2 1 1 1 1

6 7 8 9 10

14107-KVB-900 14108-KVB-900 14321-KVB-900 1443A-KVB-930 1444A-KVB-930

PLATE, WEIGHT SETTING SPACER, DECOMPRESSION SPRING SPROCKET, CAM (34T) ARM COMP., IN. VALVE ROCKER ARM COMP., EX. VALVE ROCKER

1 1 1 1 1

11 12 13 14 15

14451-KVB-900 14461-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900

SHAFT, IN. ROCKER ARM SHAFT, EX. ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE

1 1 1 1 2

16 17 18 19 20

14761-KVB-900 14771-GB4-680 14775-KVB-900 14781-MA6-000 90083-KVB-900

SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING COTTER, VALVE. BOLT, SOCKET KNOCK, 5MM

2 2 2 4 2

21

94540-04018

E-RING, 4MM

1


Notes

E-4 Cam Chain / Tensioner


F.R.T.

CHAIN, CAM ..................................... .INCLUDES: Engine removal and installation TENSIONER, CAM CHAIN ............... (5) LIFTER, TENSIONER ................. GUIDE, CAM CHAIN .........................

3.8 1.9 0.3 1.5

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

14401-KVB-901 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851

CHAIN, CAM (90L) TENSIONER, CAM CHAIN LIFTER ASSY., TENSIONER PIVOT, CAM CHAIN TENSIONER GASKET, TENSIONER LIFTER

1 1 1 1 1

6 7 8 9 10

14611-KVB-900 90005-KY7-000 91301-GR0-004 91306-MG3-000 95701-06022-00

GUIDE, CAM CHAIN SCREW, PAN, 6X6 O-RING, 15.2X1.5 O-RING, 9.5X1.5 BOLT, FLANGE, 6X22

1 1 1 1 2


Notes

15

E- 5 Cylinder

2 Service item 1 4

16

F.R.T.

CYLINDER ......................................... 1.9 GASKET, CYLINDER ........................ 1.8

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 90701-KFM-900

CYLINDER COMP. CLAMPER COMP., THROTTLE CABLE RUBBER, DUST GUARD GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

1 1 1 1 2

6

95701-06014-00

BOLT, FLANGE, 6X14

2


Notes

E-6 Cooling Fan / Radiator Cover

2 1 2 3

Part Number

Description

QTY ANC 110

F.R.T.

No.

SHROUD, RADIATOR ....................... 0.6 COVER, RADIATOR .......................... 0.1 FAN, COOLING ................................. 0.5

1 2 3 4 5

11331-KVB-900 19151-KVB-930 19510-KVB-900 94301-08100 95701-06016-00

COVER, R. SIDE COVER, RADIATOR FAN COMP., COOLING DOWEL PIN, 8X10 BOLT, FLANGE, 6X16

1 1 1 2 3

6 7 8

95701-06025-00 95701-06035-00 96001-06025-00

BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X25

2 2 3

Service item


Notes

17

E-7 Radiator

2 No.

Part Number

Description

1 2

RADIATOR ........................................... 0.5 CAP, RADIATOR .................................. 0.2

6 7

HOSE A, WATER ................................. HOSE B, WATER ................................. .Replace 1 water hose B add ............... HOSE D, WATER ................................. JOINT, 3WAY HOSE ............................

1 2 (3) 4 5

19010-KVB-901 19037-KVB-901 19046-KVB-901 19109-GET-003 19160-KVB-900

RADIATOR COMP. CAP COMP., RADIATOR LABEL, RADIATOR CAP SEAL, DRAIN COVER COMP., RADIATOR TOP

1 1 1 1 1

6 7 8 9 10

19501-KVB-900 19502-KVB-900 19504-KVB-900 19507-KVB-900 90103-GET-003

HOSE A, WATER HOSE B, WATER HOSE D, WATER JOINT, THREE WAY HOSE BOLT, DRAIN (TOYO)

1 2 1 1 1

11 12 13 14

90583-KVB-900 90678-MR1-690 90701-MF5-003 95701-06025-00

WASHER, PLAIN, 6MM CLIP, HOSE CLAMP, WATER HOSE, 21MM BOLT, FLANGE, 6X25

4 2 6 4

8 9

18

QTY ANC 110

F.R.T.

Service item

0.6 0.5 0.1 0.4 0.5


Notes

E-8 Water Pump


F.R.T.

PUMP ASSY., WATER ....................... IMPELLER, WATER PUMP ............... O-RING, STATOR BASE.................... (19) MECHANICAL SEAL, WATER PUMP ...................................

1.0 0.7 0.9

(8) COVER, WATER PUMP ............... CHAIN, WATER(OIL) PUMP DRIVE .. SPROCKET OR GEAR, WATER PUMPDRIVEN...................... 10 SHAFT, WATER PUMP ......................

0.6 0.9

11 THERMOSTAT ................................... 13 (20) PIPE, WATER CONNECTING ... 18 OIL SEAL, CRANKSHAFT :RIGHT .... OIL SEAL, CRANKSHAFT :BOTH .... .INCLUDES: Engine removal and installation

0.5 0.9 1.1 3.9

6 7 9

1.3

0.9 1.2

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11335-KVB-900 19200-KVB-900 19215-KVB-900 19216-KVB-900 19217-MAL-300

STAY, ENGINE HARNESS CLAMP PUMP ASSY., WATER IMPELLER, WATER PUMP GASKET, STATOR BASE SEAL, MECHANICAL

1 1 1 1 1

6 7 8 9 10


COVER, WATER PUMP CHAIN, WATER PUMP DRIVE (40L) GASKET, WATER PUMP COVER SPROCKET, WATER PUMP DRIVEN SHAFT COMP., WATER PUMP

1 1 1 1 1

11 (12) 13 14 15


THERMOSTAT ASSY. O-RING PIPE B, WATER CLIP, RING CLAMP A, A.C. GENERATOR CORD

1 1 1 1 1

16 17 18 19 20

90463-ML7-000 90672-KVB-6A2 91201-KCW-851 91203-436-004 91301-KVB-900

WASHER, SEALING, 6.5MM STRAP, CABLE, 118MM (BLACK) OIL SEAL, 19.8X30X7 OIL SEAL, 12X24X5 O-RING, 12.5X2.4

1 1 1 1 2

21 22 23 24 25

94301-08100 95701-06018-00 95701-06025-00 95701-06030-00 95701-06035-00

DOWEL PIN, 8X10 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X35

4 3 2 1 1

26 27

95701-06055-00 96001-06020-00

BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X20

1 2


Notes

19

E-9 Right Crankcase

2 Service item 1

20

F.R.T.

CRANKCASE :RIGHT....................... 3.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ........................ 4.7 .INCLUDES: Engine removal and installation

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11100-KVB-931 11103-KVB-930 11205-GBC-300 11214-KVB-900 11216-KPH-901

CRANKCASE COMP., R. BUSH, ENGINE HANGER RUBBER BUSH, MAINSTAND PLUG, BEARING PUSH SPRING, BEARING PUSH

1 1 1 1 1

6 7 8 9 10

11217-KVB-901 15651-KVB-900 90031-KVB-900 90702-KVB-900 91307-035-001

PLATE, BEARING PUSH GAUGE, OIL LEVEL BOLT A, STUD, 7X193.5 PIN, SPECIAL DOWEL, 6.3X10X12 O-RING, 18X3

1 1 2 2 1

11 12 13 14 15

92800-12000 94109-12000 95701-06055-00 95701-06070-00 95701-06080-00

BOLT, DRAIN PLUG, 12MM WASHER, DRAIN PLUG, 12MM BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80

1 1 3 1 3

16 17

95701-06115-00 96001-06012-00


1 1


Notes

E - 10 Generator

2 Service item 1 2

F.R.T.

ROTOR OR FLYWHEEL.................. 0.7 STATOR........................................... 1.5

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

31110-KVB-931 31120-KVB-931 32962-KVB-900 90002-KGH-900 90439-SB2-010

FLYWHEEL COMP. (MITSUBA) STATOR COMP. (MITSUBA) CLAMP B, A.C. GENERATOR CORD BOLT, FLANGE, 5X14 WASHER, SPECIAL, 24X12X2.3

1 1 1 2 1

6 7

94050-12000 96700-06022-00

NUT, FLANGE, 12MM BOLT, SOCKET, 6X22

1 3


Notes

21

E - 11 Oil Pump

2 1 2 3

22

Description

QTY ANC 110

F.R.T.

No.

Part Number

PUMP ASSY., OIL................................ 1.0 SPROCKET, WATER PUMP DRIVE ... 0.9 GEAR, OIL PUMP DRIVEN ................. 0.9

1 2 3 (4) (5)


PUMP ASSY., OIL SHAFT COMP., OIL PUMP GEAR, OIL PUMP DRIVEN (33T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER

1 1 1 1 1

6 7 (8)

90002-GFC-900 90702-KFM-900 93901-34120

BOLT, HEX., 6X30 DOWEL PIN, 8X12 SCREW, TAPPING, 4X8

2 2 1

Service item


Notes

E - 12 Starting Motor

2 Description

QTY ANC 110

F.R.T.

No.

Part Number

2 3

PINION, STARTER ............................. 0.3 HOLDER, STARTER DRIVE GEAR.... 0.2

6 7 8

MOTOR, STARTING ........................... 0.8 (4) TERMINAL, BRUSH(STARTER) ... 1.0 SUB HARNESS, STARTER ................ 1.1

1 2 3 (4) (5)

11205-GW3-980 28120-KVB-901 28150-KVB-900 31204-KG8-004 31206-GW3-004

BUSH, 8X12X6 PINION ASSY., STARTER HOLDER COMP., STARTER PINION SPRING, CARBON BRUSH PACKING

1 1 1 2 1

6 (7) 8 (9) 10

31210-KVB-901 31213-KEE-630 32105-KVB-901 91309-KEE-630 93892-04006-08

MOTOR UNIT, STARTER BRACKET COMP., FR. SUB CORD, STARTER MOTOR O-RING SCREW-WASHER, 4X6

1 1 1 1 1

(11) 12

93892-05016-08 96001-06035-00

SCREW-WASHER, 5X16 BOLT, FLANGE, 6X35

3 2

Service item


Notes

23

E - 13 Left Crankcase Cover

2 Service item

F.R.T.

2 COVER, CRANKCASE :LEFT ................ 0.5 7 COVER, CRANKCASE SUB :LEFT ........ 0.1 8 GASKET, CRANKCASE COVER :LEFT . 0.2 12 BEARING, DRIVESHAFT :LEFT............. 0.4 BEARING, DRIVESHAFT :BOTH ........... 1.3 13 OIL SEAL, KICK STARTER SPINDLE .... 0.2

24

Description

QTY ANC 110

No.

Part Number

1 2 3 4 5

11230-KVB-900 11340-KVB-900 11342-KVB-900 1134B-KVB-930 11344-GW3-980

COVER, VENT HOLE COVER COMP., L. SIDE PLATE, L. COVER TUBE, ASSY DRAIN RUBBER, STARTER PINION HOLDER

1 1 1 1 1

6 7 8 9 10


CLAMPER, AIR CLEANER DRAIN COVER COMP., AIR MANAGEMENT GASKET, L. COVER CLAMPER, DRAIN TUBE CIRCLIP, INTERNAL, 32MM

1 1 1 1 1

11 12 13 14 (15)

90702-KFM-900 91005-KVB-900 91211-PE9-003 93903-34120 95002-80000

DOWEL PIN, 8X12 BEARING COMP., RADIAL BALL OIL SEAL, 16X26X6 (ARAI) SCREW, TAPPING, 4X8 CLIP, TUBE (C12)

2 1 1 5 1

16 17 18 19

96001-06014-00 96001-06035-00 96001-06085-00 96600-06022-07

BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X85 BOLT, SOCKET, 6X22

1 13 1 2


Notes

E - 14 Drive Face

2 Service item

F.R.T.

2 FACE, DRIVE ...................................... 0.4 4 (3) FACE, MOVABLE DRIVE ............. 0.4 5 (1,6) ROLLER, WEIGHT ..................... 0.4 8 (7,13) GEAR, KICK STARTER DRIVEN .................... 0.2 9 SPINDLE, KICK STARTER ................. 0.4 12 SPRING, KICK STARTER RETURN ... 0.4

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

22132-GCC-771 22102-KVB-900 22105-KVB-900 22110-KVB-900 22121-KVB-900

PIECE SET, SLIDE FACE COMP., DRIVE BOSS, DRIVE FACE FACE COMP., MOVABLE DRIVE ROLLER, WEIGHT

3 1 1 1 6

6 7 8 9 10

22131-KVB-900 28223-GCC-000 28230-KVB-900 28250-KVB-900 28253-KVB-900

PLATE, RAMP SPRING, KICK DRIVEN GEAR GEAR COMP., KICK STARTER SPINDLE (7T) SPINDLE COMP., KICK STARTER BUSH, KICK SPINDLE

1 1 1 1 1

11 12 13 14 15

28255-GS6-000 28281-GCC-000 90412-329-000 90426-KVB-900 90439-443-740

COLLAR, KICK BOSS SPRING, KICK RETURN WASHER, THRUST, 10MM WASHER, SPECIAL, 14MM WASHER, 16X22

1 1 1 1 1

16 17

94030-14200 94511-16000

NUT, HEX., 14MM CIRCLIP, EXTERNAL, 16MM

1 1


Notes

25

E - 15 Driven Face

2 Service item

F.R.T.

1 OUTER, CLUTCH ................................ 0.3 5 (2,3,4) WEIGHT SET, CLUTCH .......... 0.6 7 BELT, DRIVE ........................................ 0.4 8 FACE, DRIVEN .................................... 0.5 9 (10,11,20) FACE, MOVABLE DRIVEN.. 0.5 12 (13,14,21) SPRING, DRIVEN FACE ... 18 (19) BEARING, DRIVEN FACE .......... .Replace 1 bearing add

26

0.5 0.6 0.1

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5


OUTER COMP., CLUTCH PLATE COMP., DRIVE PLATE, CLUTCH SIDE SPRING, CLUTCH WEIGHT SET, CLUTCH

1 1 1 3 1

6 7 8 9 10

22804-GB2-000 23100-KVB-901 23200-KVB-900 23220-KVB-900 23225-KSY-900

RUBBER, CLUTCH DAMPER BELT, DRIVE FACE ASSY., DRIVEN FACE COMP., MOVABLE DRIVEN PIN, ROLLER GUIDE

3 1 1 1 3

11 12 13 14 15

23226-KVB-900 23233-KVB-900 23237-GY6-940 23238-KVB-900 90202-KN7-670

ROLLER, GUIDE SPRING, DRIVEN FACE COLLAR, SEAL COLLAR, SPRING NUT, SPECIAL, 30MM

3 1 1 1 1

16 17 18 19 20

90441-GY6-940 90605-166-720 91001-KCW-003 91002-GA7-701 91211-KN7-671

WASHER, 12.2X29X2.5 CIRCLIP, 7MM BEARING, NEEDLE, 20X29X18 BEARING, RADIAL BALL, 6902U SEAL, DRIVEN FACE, 34X41X4

1 3 1 1 2

21 22 23

91384-KVB-900 94030-12200 94520-28000

O-RING, 38.8X1.9 NUT, HEX., 12MM CIRCLIP, INTERNAL, 28MM

2 1 1


Notes

E - 16 Transmission

2 F.R.T.

No.

5 CASE, TRANSMISSION ...................... 1.2 6 GASKET, TRANSMISSION CASE........ 0.8

Service item

7 8 9 10

SHAFT, DRIVE ..................................... COUNTERSHAFT, TRANSMISSION ... GEAR, COUNTER ............................... SHAFT, FINAL GEAR ...........................

1.1 0.8 0.8 0.8

12 BEARING, DRIVESHAFT :RIGHT ....... BEARING, DRIVESHAFT :BOTH ......... 13 BEARING, COUNTERSHAFT :RIGHT ................... BEARING, COUNTERSHAFT :BOTH... 14 BEARING, FINAL GEAR SHAFT :RIGHT ................................................. BEARING, FINAL GEAR SHAFT :BOTH .................................................. 16 OIL SEAL, TRANSMISSION COVER ..

1.1 1.3 1.0 1.2 1.0 1.2 0.9

QTY ANC 110

Part Number

Description

1 2 3 4 5

11108-KVB-900 11204-KGF-900 11211-KVB-900 11241-KVB-900 21200-KVB-900

PLATE, MISSION BEARING SETTING SLEEVE, RR. BRAKE CAM TUBE, BREATHER CLAMPER, BREATHER TUBE CASE COMP., MISSION

1 1 1 1 1

6 7 8 9 10

21395-KVB-900 23411-KVG-900 23421-KVB-900 23422-KVG-900 23430-KVB-900

GASKET, MISSION CASE SHAFT, DRIVE (19T) SHAFT, COUNTER (12T) GEAR, COUNTER (54T) GEAR COMP., FINAL (45T)

1 1 1 1 1

11 12 13 14 15

90702-KFM-900 91001-KE6-831 91007-KVB-901 91009-KVB-901 91201-434-003

DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 60/22 UU OIL SEAL, 14X20X3

2 1 1 1 2

16 17 18 19 20

91255-KVB-902 94510-20000 95002-50000 95701-06014-00 95701-06030-00

OIL SEAL, 29X44X7 CIRCLIP, EXTERNAL, 20MM CLIP, TUBE (C9) BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X30

1 1 1 2 2

21 22

95701-06040-00 96001-06016-00


6 1


Notes

27

E - 17 Left Crankcase

2 Service item 2

28

F.R.T.

CRANKCASE :LEFT ........................... 4.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH .......................... 4.7 .INCLUDES: Engine removal and installation

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

11103-KVB-901 11200-KVB-900 11203-KVB-901 11205-GBC-300 11205-GW3-980

BUSH, ENGINE HANGER RUBBER CRANKCASE COMP., L. BUSH, RR. CUSHION UNDER RUBBER BUSH, MAINSTAND BUSH, 8X12X6

1 1 1 1 1

6 7 8 9 10

12361-035-000 15421-107-000 15426-KVB-900 23531-MG2-790 90016-GAM-690

CAP, TAPPET ADJUSTING HOLE SCREEN, OIL FILTER SPRING, OIL FILTER SCREEN PLATE, BEARING SETTING BOLT, SPECIAL, 6X27

1 1 1 1 1

11 12 13 14 15

90032-KVB-900 90474-333-000 91002-KVB-930 91202-KJ9-003 91202-KVB-901

BOLT B, STUD, 7X198.5 WASHER, SEALING, 8MM BEARING, RADIAL BALL SPECIAL, OIL SEAL, 20X32X6 OIL SEAL, 20.8X52X6X7.5

2 2 1 1 1

1.0

16 17 18 19 20

91302-001-021 94520-52150 95701-06016-00 95701-08012-00 96100-63010-00

O-RING, 30.8MM CIRCLIP, INTERNAL, 52MM BOLT, FLANGE, 6X16 BOLT, FLANGE, 8X12 BEARING, RADIAL BALL, 6301

1 1 1 2 1

1.2

21

96100-63020-00

BEARING, RADIAL BALL, 6302

1

7 (6,8,16) SCREEN, OIL FILTER .......... 13 BEARING, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation 14 OIL SEAL, DRIVESHAFT .................... 15 OIL SEAL, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation OIL SEAL, CRANKSHAFT :BOTH ...... INCLUDES: Engine removal and installation

0.2 3.8

20 BEARING, COUNTERSHAFT :LEFT .. BEARING, COUNTERSHAFT :BOTH. 21 BEARING, FINAL GEAR SHAFT :LEFT................................................... BEARING, FINAL GEAR SHAFT :BOTH .................................................

1.0 1.2

1.1 3.8 3.9


Notes

E - 18 Crankshaft / Piston

2 Service item 1

3

F.R.T.

CRANKSHAFT .................................... 4.0 .INCLUDES: Engine removal and installation

No.

Part Number

Description

QTY ANC 110

1

13000-KVB-930

CRANKSHAFT COMP.

2


RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 (1) (1) (1) (1)

3


PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00)

1 (1) (1) (1) (1)

4 5 6

13111-087-000 13115-GN5-910 90741-003-010

PIN, PISTON CLIP, PISTON PIN, 13MM KEY, WOODRUFF, 4MM

(2,4,5) RING, PISTON AND/OR PISTON (ONE) .................................................. 2.0

Notes

1

1 2 1


29

E - 19 Carburetor

2 Service item 2 3 4

NEEDLE, JET ..................................... 0.6 (18) FLOAT OR FLOAT VALVE .......... 0.5 CHAMBER, FLOAT ............................ 0.4

8

BYSTARTER, AUTO ..........................

12 14 32

30

F.R.T.

0.9

CARBURETOR ASSEMBLY ............... 0.9 PISTON, VACUUM ............................. 0.2 (20,21)JET, MAIN ................................ 0.5

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

16010-KGF-911 6012-KVB-931 16013-KRP-981 16015-KVB-901 16016-KRP-981

GASKET SET NEEDLE SET, JET FLOAT SET CHAMBER SET, FLOAT SCREW SET A

1 1 1 1 1

6 7 8 9 10

16028-KVB-901 16037-KCW-000 16046-KVB-901 16048-KVB-901 16050-KVB-902

SCREW SET B PLATE SET, VALVE BYSTARTER ASSY., AUTO VALVE SET, AIR CUT SPRING, COMPRESSION COIL

1 1 1 1 1

11 12 13 14 15

16075-GHB-640 16100-KVB-931 16107-GCC-000 16111-KVB-902 16119-KVB-901

O-RING, 1.3X4.3 CARBURETOR ASSY. (AVK2CC A) TOP PISTON COMP., VACUUM STAY, WIRE

1 1 1 1 1

16 17 18 19 20

16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901

PLATE, SETTING BODY COMP., BYSTARTER VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

21 22 23 24 25

16180-KGH-971 16190-GEE-003 16199-KVB-901 93500-04008-1H 93500-04010-1H

JET, SLOW, #35 CAP, HOLDER TUBE SCREW, PAN, 4X8 SCREW, PAN, 4X10

1 1 1 2 2


Notes

E - 19 Carburetor

2 Service item

F.R.T.

Description

QTY ANC 110

No.

Part Number

26 27 28 29 30

93500-04012-1H 93500-05012-1H 93892-04008-18 93892-05012-18 95002-02089

SCREW, PAN, 4X12 SCREW, PAN, 5X12 SCREW-WASHER, 4X8 SCREW-WASHER, 5X12 CLIP, TUBE (B8)

3 2 1 2 1

31 32

95005-45330-50 99101-KPB-1020

TUBE, 4.5X330 JET, MAIN, #102

1 1


Notes

31

F-1 Headlight

Service item

3

2 3

HEADLIGHT ASSEMBLY .................. 0.5 HEADLIGHT UNIT ............................ 0.5

7 8

SUB CORD, HEADLIGHT................. 0.3 BULB, HEADLIGHT .......................... 0.3 .NOTE: Same time for two units BULB, POSITION LIGHT .................. 0.3 .NOTE: Same time for two units

9

32

F.R.T.

Description

QTY ANC110

No.

Part Number

1 2 (3) 4 5

32920-MN5-003 33100-KVB-931 33110-KVB-931 33113-MAT-611 33118-KVB-900

CLAMP, CORD HEADLIGHT ASSY. (12V 25/25W) HEADLIGHT UNIT PIPE, CP BRACKET, R. HEADLIGHT

1 1 1 2 1

6 7 8 9 10

33119-KVB-900 33150-KVB-931 34901-KFV-B51 34908-GA7-701 90101-GJ6-000

BRACKET, L. HEADLIGHT SOCKET ASSY., HEADLIGHT BULB, HEADLIGHT (12V 25/25W) BULB, WEDGE BASE (T10) (12V 3.4W) BOLT, ADJUSTING

1 1 2 2 2

11 12

93901-34310 93903-35320

SCREW, TAPPING, 4X12 SCREW, TAPPING, 5X16

1 2


Notes

F-2 Meter 13

Service item

QTY ANC110

F.R.T.

No.

Part Number

4 5

METER ASSY., COMBINATION....... 0.6 SPEEDOMETER.............................. 0.6

6 7 8 9

LENS, METER................................. CASE, METER................................. INDICATOR, L.E.D........................... SOCKET ASSY., METER BULB.......

1 2 3 4 (5)

34908-GA7-701 34908-KTF-641 37121-ML7-671 37200-KVB-931 37210-KVB-931

BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10 12V1.7W) CLAMP SPEEDOMETER ASSY. SPEEDOMETER COMP.

2 3 1 1 1

(6) (7) (8) 9 (10)

37211-KVB-901 37212-KVB-901 37213-KVB-901 37224-KVB-931 37305-KE5-008

LENS CASE ASSY. INDICATOR COMP., LED SOCKET COMP. SCREW-WASHER, 3X22

1 1 1 1 3

11 (12) 13 (14) (15)

38300-KRS-971 38306-KK4-000 44830-KVB-900 44831-KVB-900 86150-KPG-901 86150-KPG-902

RELAY ASSY., WINKER SUSPENSION, WINKER RELAY CABLE COMP., SPEEDOMETER CABLE, INNER EMBLEM, PRODUCT EMBLEM, PRODUCT

1 1 1 1 1 1

(16) (17) (18) (19) 20

90035-166-008 90109-MZ5-008 91352-671-003 91540-KPH-902 93903-25310

SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 4X14 O-RING, 8.5X1.5 CLIP, HARNESS BAND SCREW, TAPPING, 5X16

2 1 1 2 3

11 13 14

0.4 0.6 0.6 0.7

RELAY, WINKER.............................. 0.2 CABLE, SPEEDOMETER................ 0.3 CABLE, SPEEDOMETER INNER.... 0.1

Description

Notes

3

. Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

33

F-3 Handle Lever/ switch/ Cable

Service item

3

1 3 4 5

F.R.T.

CABLE, THROTTLE.......................... SWITCH, LIGHTING ......................... SWITCH, STARTER .......................... SWITCH, DIMMER............................

1.4 0.3 0.3 0.3

6 SWITCH, HORN................................ 7 SWITCH, WINKER ............................ 8 SWITCH, REAR STOP : LEVER SIDE ..................................... SWITCH, STOP :BOTH .................... 9 CABLE, REAR BRAKE .....................

0.3 0.3

11 GRIP, THROTTLE ............................. 12 GRIP, HANDLE :LEFT....................... 15 LEVER, HANDLE :LEFT ................... LEVER, HANDLE :BOTH ..................

0.3 0.1 0.2 0.4

0.3 0.4 1.4

16 LEVER, PARKING LOCK .................. 0.2

34

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

17910-KVB-900 30158-GW3-980 35150-KPH-880 35160-KPH-881 35170-KPH-651

CABLE COMP., THROTTLE E-RING, 3MM SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, DIMMER

1 1 1 1 1

6 7 8 9 10

35180-KPH-881 35200-KVB-900 35340-KPH-900 43450-KVB-930 43455-KVB-900

SWITCH UNIT, HORN SWITCH ASSY., WINKER SWITCH ASSY., FR. STOP CABLE COMP., RR. BRAKE CLAMPER, RR. BRAKE CABLE

1 1 1 1 1

11 12 13 14 15

53140-KVB-900 53166-KVB-900 53167-KFM-900 53168-KFM-900 53178-KVB-930

GRIP COMP., THROTTLE GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE LEVER, L. STEERING HANDLE

1 1 1 1 1

16 17 18 (19)

53181-KVB-930 53182-KVB-900 53183-KVB-900 88114-KVB-900

LEVER COMP., BRAKE LOCK SPRING, RETURN LEVER PIN, PARKING LEVER PIVOT CAP, LOCK NUT

1 1 1 2


Notes

F-3 Handle Lever/ switch/ Cable

Service item

F.R.T.

No.

20

Part Number

88110-KVB-930SBM

22 23 (24) 25

QTY ANC110

MIRROR ASSY., R. *B195M* ....................... SPORTY BLUE METALLIC *NH131M* ............ STARLIGHT SILVER METALLIC *NH341P* .................... PEARL FADELESS WHITE *R258* ............................................ WINNING RED *B198M* ....................... FROZEN BLUE METALLIC *G196M* ........................JAZZY GREEN METALLIC *RP178M* ....................POWDER PINK METALLIC

1 1 1 1 1 1 1

88120-KVB-930SSM 88120-KVB-930PFW 88120-KVB-930WRD 88120-KVB-930FBM 88120-KVB-930JGM 88120-KVB-930PPM

MIRROR ASSY., L. *B195M* ....................... SPORTY BLUE METALLIC *NH131M*..............STARLIGHT SILVER METALLIC *NH341P* .................... PEARL FADELESS WHITE *R258* .............................................WINNING RED *B198M*........................ FROZEN BLUE METALLIC *G196M* ....................... JAZZY GREEN METALLIC *RP178M* .................... POWDER PINK METALLIC

1 1 1 1 1 1 1

90115-KRS-690 90302-435-761 90314-KVB-900 93500-05025-0A

BOLT, HANDLE LEVER PIVOT NUT, HEX., 5MM NUT, LOCK SCREW, PAN, 5X25

1 1 2 1

88110-KVB-930SSM 88110-KVB-930PFW 88110-KVB-930WRD 88110-KVB-930FBM 88110-KVB-930JGM 88110-KVB-930PPM 21

Description

88120-KVB-930SBM

Notes

3


35

F-4 Fr. Brake Master Cylinder

Service item

3

1 2 6 10 12 13

36

F.R.T.

SWITCH, FRONT STOP..................... 0.2 SWITCH, STOP :BOTH ...................... 0.4 HOSE, FRONT BRAKE ...................... 0.8 .INCLUDES: Bleed brakes CYLINDER, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER .......................... 0.1 PISTON SET, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT .................. 0.2 LEVER, HANDLE :BOTH ................... 0.4

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

35340-MA5-671 45126-KVB-911 45156-KVB-910 45157-KAN-850 45504-410-003

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP.

1 1 1 1 1

6 7 8 9 10

45500-KVB-931 45512-MA6-006 45513-GW0-912 45517-GW0-752 45520-GW0-912

CYLINDER ASSY., FR. BRAKE MASTER PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-912 45530-471-832 53175-KVB-930 90114-KGH-901 90145-KPH-B30

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10X22 (NISSIN)

1 1 1 1 2

16 17 18 19 20

90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000

WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12 NUT, FLANGE, 6MM

4 1 2 1 1

21 22

95701-06012-00 95701-06022-00


2 2


Notes

F-5 Handle Pipe / Handle Cover

Service item 1 2

F.R.T.

PIPE, STEERING HANDLE ................ 0.7 COVER, HANDLE :REAR ................... 0.5 COVER, HANDLE :BOTH ................... 0.7

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

53100-KVB-930 53205-KVB-930FMB 90106-GN5-900 90304-KGH-901 90501-KPH-880

PIPE COMP., STEERING HANDLE COVER, HANDLE FR. *NHA35M* BOLT, FLANGE, 10x50 NUT, U, 10 M COLLAR A, HANDLE SETTING

1 1 1 1 1

6 7 8

90505-KPH-880 91422-KVB-900 93903-34380

COLLAR B, HANDLE SETTING SCREW, SPECIAL PAN, 5MM SCREW, TAPPING, 4x12

1 1 8

Notes

3


37

F-6 Steering Stem

Service item

3

3 4

RACE, STEERING BALL :UPPER... RACE, STEERING BALL :BOTH ..... RACE, STEERING BALL :LOWER .. RACE, STEERING BALL :BOTH .....

1.4 1.4 1.4 1.4

6 7

RACE, STEERING TOP CONE ....... 1.0 RACE, STEERING BOTTOM CONE ............................ 1.6

11

STEM OR SHAFT ASSY., STEERING ....................................... 1.4 THREAD, STEERING HEAD TOP... 1.0

12

38

F.R.T.

No.

QTY ANC110

Part Number

Description

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 50301-KPH-720 50302-KPH-720 50306-GN5-900

BALL SET, STEEL, #6x23 BALL SET, STEEL, #6x29 RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK

1 2 1 1 1

6 7 8 9 10

53211-KPH-720 53212-KPH-720 53214-GN5-900 53215-GN5-900 53216-GN5-830

RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING HEAD DUST SEAL WASHER, STEERING STEM NUT

1 1 1 1 1

11 12 13

53200-KVB-930 53220-GN5-900 95801-10045-00

STEM ASSY., STEERING THREAD COMP., STEERING HEAD BOLT, FLANGE, 10X45

1 1 4

TOP


Notes

F-7 Front Fender

Service item 1

F.R.T.

No.

Part Number

Description

FENDER, FRONT ................................ 0.1 1

2

61100-KVB-930FBM

QTY ANC110

61100-KVB-930JGM 61100-KVB-930PFM 61100-KVB-930PPM 61100-KVB-930WRD

FENDER, FR. *B198M*................. FROZEN BLUE METALLIC *G196M*................. JAZZY GREEN METALLIC *NH341P* ..............PEARL FADELESS WHITE *RP178M* ............. POWDER PINK METALLIC *R258* ...................................... WINNING RED

1 1 1 1 1

90116-KVB-900

BOLT, FLANGE, 6MM

3

Notes

3


39

F-8 Front Cover 12

Service item

3

TER ............... ......................

F.R.T.

1 COWL, FRONT CENTER ................. 0.1 4 PANEL, INNER ................................. 1.0

40

No.

Part Number

Description

1

64302-KVB-930

2 3 4

64510-KEV-900 81110-KVB-930 8113A-KVB-900

5

81132-GAH-000

COVER, FR. TOP *NH1*.................................... BLACK CUSHION, FR. TOP COVER BRACKET, FR. NUMBER PLATE COVER, INNER *NH1*.................................... BLACK HOOK, LUGGAGE *NH1*.................................... BLACK

6 7 8 9 10

90005-KY7-000 90107-KVB-900 90677-KAN-T00 91509-GE2-760 93903-34380

SCREW, PAN, 6X6 BOLT, SPECIAL, 6MM NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X12

11 12

95701-06032-00 64301KVB930FBM 64301KVB930JGM 64301KVB930PFW 64301KVB930PPM 64301KVB930SBM 64301KVB930SSM 64301KVB930WRD

BOLT, FLANGE, 6X32 COVER,FR (FROZ BL MET) COVER,FR (JAZ GN MET) COVER,FR (PRL FD WHT) COVER,FR (PDR PINK M) COVER,FR (SPORTY BL M) COVER,FR (STRL SLV M) COVER,FR (WINNING RD)

QTY ANC110 1 2 1 1 1 2 1 2 2 10 2 1 1 1 1 1 1 1


Notes

F-9 Floor Panel

Service item 1 2 3 4

F.R.T.

SKIRT, FLOOR :RIGHT.................. SKIRT, FLOOR :BOTH................... SKIRT, FLOOR :LEFT..................... SKIRT, FLOOR :BOTH...................

0.1 0.1 0.1 0.1

COVER, UNDER............................ 0.5 STEP, FLOOR................................ 0.7

No.

Part Number

Description

1

64305-KVB-900

2 3

64306-KVB-900 64308-KVB-900

4

6431A-KVB-930

5

90107-KVB-900

COVER, R. FLOOR SIDE *NH1* .................................... BLACK COVER, L. FLOOR SIDE BLACK COVER, FR. LOWER *NH1* .................................... BLACK STEP, FLOOR *NH1*..................................... BLACK BOLT, SPECIAL, 6MM

6 7 8 9

90302-GW3-980 93404-06016-00 93903-24480 93903-34380

NUT, SPRING, 4MM BOLT-WASHER, 6x16 SCREW, TAPPING, 4x16 SCREW, TAPPING, 4x12

QTY ANC110

Notes

3

1 1 1 1 4 8 4 6 2


41

F - 10 Body Cover

11

Service item

3

1 2 3 4 5

F.R.T.

COVER, BODY :CENTER............... COVER, BODY SIDE :RIGHT.......... COVER, BODY SIDE :BOTH........... COVER, BODY SIDE :LEFT............. COVER, BODY SIDE :BOTH........... COVER, BODY :REAR..................... COVER, REAR UNDER...................

0.2 0.6 0.8 0.7 0.8 0.1 0.1

No.

Description

1

80151-KVB-900

2

83520-KVB-900

3 4 5

83620-KVB-900 83750-KVB-930FMB 83751-KVB-930FMB

COVER, CENTER *NH1*.......................................... BLACK COVER, R. BODY SIDE *NH1*.......................................... BLACK COVER, L. BODY SIDE BLACK COVER, RR. CENTER BLACK COVER, RR. CENTER LOWER BLACK

6 7 8 9 10

90114-KW7-900 90302-GW3-980 91509-KVB-900 93903-24480 93903-34380

SCREW, VISOR SETTING NUT, SPRING, 4MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X12

11

COVER,R BODY NH-1...BLACK 83600KVB930FMB COVER,L BODY NH-1...BLACK

12

42

Part Number

83500KVB930FMB

12 QTY ANC110 1 1 1 1 1 2 8 1 11 14

1 1


Notes

F - 11 Front Fork

Service item

F.R.T.

Part Number

1

51400-KVB-930 51400-KVB-940 51401-KVB-901 51410-KVB-901 51412-GN5-901 51420-KVB-930 51420-KVB-940

FORK ASSY., R. FR. (SILVER) FORK ASSY., R. FR. (BLACK) SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM (SILVER) CASE, R. FR. BOTTOM (BLACK)

1 1 2 2 2 1 1

5 CASE, BOTTOM :RIGHT .................. 0.8 CASE, BOTTOM :BOTH .................... 1.4

6 7 8 9 10

51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901

DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER

2 2 2 2 2

12 SEAL SET, FRONT FORK :LEFT ...... 0.7 SEAL SET, FRONT FORK :RIGHT.... 0.7 SEAL SET, FRONT FORK :BOTH ..... 1.2

11 12 13

13 FORK ASSY., FRONT :LEFT ............. 0.4 FORK ASSY., FRONT :BOTH ........... 0.5

14 15

51470-KPH-901 51490-KGH-902 51500-KVB-930 51500-KVB-940 51520-KVB-930 51520-KVB-940 90116-KV3-701

PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. (SILVER) FORK ASSY., L. FR. (BLACK) CASE, L. FR. BOTTOM (SILVER) CASE, L. FR. BOTTOM (BLACK) BOLT, SOCKET, 8MM

2 2 1 1 1 1 2

14 CASE, BOTTOM :LEFT ..................... 0.8 CASE, BOTTOM :BOTH .................... 1.4

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM O-RING

2 2

1 FORK ASSY., FRONT :RIGHT ........ 0.4 FORK ASSY., FRONT :BOTH ......... 0.5 2 SPRING, FRONT FORK :LEFT ......... 0.6 SPRING, FRONT FORK :RIGHT ...... 0.6 SPRING, FRONT FORK :BOTH ........ 0.9 3 (4,7,11) PIPE, FRONT FORK :LEFT . 0.7 PIPE, FRONT FORK :RIGHT ............ 0.7 PIPE, FRONT FORK :BOTH ............. 1.2

2 3 4 5

Description

QTY ANC110

No.

Notes

3


43

F - 12 Front Brake Caliper

Service item

3

No.

Part Number

Description

QTY ANC110

2 5

SHOE(PAD) SET, BRAKE :FRONT .. 0.1 (1) PISTON, FRONT BRAKE CALIPER ............................. 0.5 .INCLUDES: Bleed brakes .NOTE: Same time for two units

1 2 3 4 5

06451-GE2-406 06455-KVB-401 43352-568-003 43353-461-771 45107-GE2-006

SEAL SET, PISTON PAD SET, FR. BRAKE SCREW, BLEEDER CAP, BLEEDER PISTON

2 1 1 1 2

11

CALIPER, FRONT BRAKE :LEFT .... 0.4 .INCLUDES: Bleed brakes BRACKET, FRONT CALIPER ........... 0.2

6 7 8 9 10

45108-KPH-951 45111-MAJ-G41 45131-GZ0-006 45132-166-016 45133-MA3-006

SPRING, PAD RING, STOPPER BOLT, PIN BOOT, PIN BUSH BOOT B

1 1 1 1 1

11 12 13 14 15

45100-KVB-911 45190-KVB-911 45215-KPH-951 45216-166-006 90131-KGH-900

CALIPER ASSY., L. FR BRACKET SUB ASSY., FR. CALIPER PIN, HANGER WASHER, WAVE BOLT, FLANGE, 8x25

1 1 1 1 2

12

44

F.R.T.


Notes

F - 13 Front Wheel (Cast)

Service item

F.R.T.

1 4 5

AXLE, FRONT WHEEL ................... 0.2 FRONT WHEEL............................... 0.8 FRONT TIRE(ONE) ......................... 0.7

6 7

TUBE, FRONT TIRE(ONE) ............. 0.7 GEARBOX ASSY., SPEEDOMETER ............................. 0.2 DISC, FRONT BRAKE .................... 0.3

10 13

(3) BEARING, FRONT WHEEL(ONE) .................... 0.4 .Replace 1 bearing add ................... 0.1

No.

Part Number

1 2 3 4

44301-GN5-900 44311-KVB-910 44620-KVB-910 44601-KVG-911

5

Description

QTY ANC110 1 1 1

44711-KVB-930

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. DISTANCE WHEEL SUB ASSY., FR. *NH303M* .................MAT AXIS GRAY METALLIC TIRE, FR. (80/90-14M/C 34P)

6 7 8 9 10

27514-300-140000 44800-KVB-910 44806-KVB-911 44809-KFM-900 45351-KVB-931

TUBE, TIRE BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER (21T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE

1 1 1 1 1

11 12 13 14 15

90105-KGH-900 90306-KGH-901 91052-KVB-900 91251-KPH-901 91258-KM1-004

BOLT, BRAKE DISK, 8x24 NUT, U, 12MM BEARING, RADIAL BALL, 6201(U) DUST SEAL, 21x37x7 SEAL, SPEEDOMETER GEAR BOX

4 1 2 1 1

Notes

3

1 1


45

F - 13 - 1 Front Wheel (Spoke)

Service item

3

1 4 5 6 7 8 10 13 16

46

F.R.T.

AXLE, FRONT WHEEL...................... 0.2 HUB, FRONT WHEEL....................... 2.3 FRONT WHEEL................................. 0.8 RIM, WHEEL :FRONT........................ (9) FRONT TIRE(ONE)...................... (9) TUBE, FRONT TIRE(ONE).......... GEARBOX ASSY., SPEEDOMETER ..............................

2.2 0.7 0.7 0.2

DISC, FRONT BRAKE....................... 0.3 (3) BEARING, FRONT WHEEL(ONE)....................... 0.4 .Replace 1 bearing add 0.1

No.

Part Number

1 2 3 4

44301-GN5-900 44311-KVB-910 44620-KVB-910 44601-KVB-910

(5)

44650-KVB-930ZA

Description

QTY ANC110

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. DISTANCE HUB SUB ASSY., FR. *NH255M*....................SHIMMER SILVER METALLIC WHEEL SUB ASSY., FR. *NH255M*....................SHIMMER SILVER METALLIC

1 1 1 1 1

6 7 8 (9) 10

44701-KVG-900 44711-KVB-930 47514-300-140000 44713-KVB-931 44800-KVB-910

RIM, FR. WHEEL TIRE, FR. (80/90-14M/C 40P) TUBE, TIRE FLAP, TIRE BOX ASSY., SPEEDOMETER GEAR

1 1 1 1 1

(11) (12) 13 14 15

44806-KVB-911 44809-KFM-900 45351-KVB-931 90105-KGH-900 90306-KGH-901

GEAR, SPEEDOMETER (21T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24 NUT, U, 12MM

1 1 1 4 1

16 17 18 19

91052-KVB-901 91251-KPH-901 91258-KM1-004 1110-130

BEARING, RADIAL BALL, 6201(U) DUST SEAL, 21X37X7 SEAL, SPEEDOMETER GEAR BOX SPOKE SET, FR

2 1 1 1


Notes

F - 14 Rear Wheel (Cast)

Service item

F.R.T.

1 2 3 4

SHOE(PAD) SET, BRAKE :REAR ....... REAR WHEEL ..................................... REAR TIRE(ONE) ............................... CAM, BRAKE :REAR ..........................

6 9

ARM, BRAKE :REAR .......................... 0.5 TUBE, REAR TIRE(ONE) .................... 0.7

0.4 0.7 0.7 0.5

No.

Part Number

1 2

43125-KVB-900 42601-KVG-911

Description

QTY ANC110 1

42711-KVB-930 43141-KVB-900 43151-329-001

SHOE SET, BRAKE WHEEL COMP., RR. *NH303M* .............. MAT AXIS GRAY METALLIC TIRE, RR. (90/90-14M/C 46P) CAM, RR. BRAKE SPRING, BRAKE SHOE

6 7 8 9 10

43410-KVB-900 90301-KEV-FM0 43472-KVB-900 27514-300-14000 90112-KS4-840

ARM, RR. BRAKE NUT, BRAKE ROD ADJUSTING SPRING, RR. BRAKE ARM TUBE, TIRE BOLT, FLANGE, 6x32

1 1 1 1 1

11 12 13

90305-KVB-900 90501-KBN-900 95015-32001

NUT, U, 16MM WASHER, 16MM JOINT B, BRAKE ARM

1 1 1

3 4 5

Notes

3

1 1 1 2


47

F - 14 - 1 Rear Wheel (Spoke)

Service item

3

F.R.T.

1 SHOE(PAD) SET, BRAKE :REAR.... 0.4 2 HUB, REAR WHEEL........................ 2.3 3 REAR WHEEL................................. 0.7 4 RIM, WHEEL :REAR........................ 2.2 5 (12) REAR TIRE(ONE).................... 0.7 6 CAM, BRAKE :REAR....................... 0.5 8 ARM, BRAKE :REAR....................... 0.5 11 (12) TUBE, REAR TIRE(ONE).......... 0.7

48

No.

Part Number

1 2

43125-KVB-900 42601-KVG-900

(3)

42650-KVG-930

4 5

Description

QTY ANC110

42701-KVG-900 42711-KVB-930

SHOE SET, BRAKE HUB COMP., RR. WHEEL *NH255M*...................SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M....................SHIMMER SILVER METALLIC RIM, RR. WHEEL TIRE, RR (90/90-14C 46P)

1

1 1 1

6 7 8 9 10

43141-KVB-900 43151-329-001 43410-KVB-900 90301-KEV-FM0 43472-KVB-900

CAM, RR. BRAKE SPRING, BRAKE SHOE ARM, RR. BRAKE NUT, BRAKE ROD ADJUSTING SPRING, RR. BRAKE ARM

1 2 1 1 1

11 (12) 13 14 15

27514-300-14000 44713-KVB-931 90112-KVB-900 90305-KVB-901 90501-KBN-900

TUBE, TIRE FLAP, TIRE BOLT, FLANGE, 6X32 NUT, U, 16MM WASHER, 16MM

1 1 1 1 1

16 17

95015-32001 1110-94

JOINT B, BRAKE ARM SPOKE SET, RR

1 1

1


Notes

F - 15 Seat / Luggage Box

Service item

F.R.T.

3 4 5

SEAT :DOUBLE................................. 0.1 HINGE, SEAT .................................... 0.1 CATCH, SEAT :REAR SIDE .............. 0.6

7 8 10

KEY, SEAT LOCK .............................. 0.6 CABLE, SEAT LOCK ......................... 0.6 BOX, LUGGAGE ............................... 0.2

12

RAIL, GRAB :REAR .......................... 0.1

Description

QTY ANC110

No.

Part Number

1 (2) 3 4 5

75581-GN8-920 77115-KVB-900 77200-KVB-930 77201-KPH-900 77230-KVB-900

SPRING, LOCK KEY SETTING RUBBER, SEAL SEAT ASSY., DOUBLE HINGE, SEAT CATCH COMP, SEAT

1 1 1 1 1

6 7

SPRING, SEAT LOCK KEY, SEAT LOCK KEY SET CABLE, SEAT LOCK STAY, SEAT LOCK CABLE BOX, LUGGAGE

1 1

8 9 10

77234-GN2-000 77239-KVB-900 35010-KVB-930 77240-KVB-900 77242-KVB-900 81250-KVB-900

11 12

81252-KVB-900 84100-KVB-900ZA

1

13 14 15

84100-KVB-900ZB 90105-KPH-900 90302-GW3-980 93404-06012-00

CAP, LUGGAGE BOX RAIL, RR. GRAB *NH255M* .....SHIMMER SILVER METALLIC / SILVER *NH303M* .........MAT AXIS GRAY METALLIC / BLACK BOLT, SEAT HINGE NUT, SPRING, 4MM BOLT-WASHER, 6X12

1 1 1 1 4

16 17 (18) 19 20

93903-24480 94001-06000-0S 95011-61000 95701-08032-00 96001-06012-00

SCREW, TAPPING, 4X16 NUT, HEX., 6MM RUBBER A, STAND STOPPER BOLT, FLANGE, 8X30 BOLT, FLANGE, 6X12

2 2 2 4 2

Notes

3

1 1 1


. 49

F - 16 Fuel Tank

Service item

3

F.R.T.

1 COCK, FUEL AUTO .......................... 0.7 2 (3) SCREEN, FUEL STRAINER ........ 0.7 4 TANK, FUEL ...................................... 0.8 12 (13) FUEL TANK SENDING UNIT .... 0.7

50

No.

Part Number

Description

QTY ANC110

1 (2) (3) 4 5

16950-KJ9-751 16952-KJ9-752 16958-397-771 17510-KVB-930 17525-KBN-900

COCK ASSY., FUEL AUTO SCREEN, FUEL STRAINER O-RING TANK COMP, FUEL JOINT, FUEL TUBE

1 1 1 1 1

6 7 8 9 10

17525-KVB-901 17526-KVB-900 17620-KGH-600 17630-KVB-900 17631-KEV-900

TRAY, FUEL TUBE, DRAIN CAP, FUEL FILLER TUBE, FUEL SET PACKING, FUEL FILLER CAP

1 1 1 1 1

11 12 13 14 15

17635-KVB-900 37800-KVB-931 37801-GA7-700 37802-GA7-700 91540-KPH-902

TUBE, PRESSURE SET FUEL UNIT SET PACKING, BASE RETAINER, FUEL UNIT CLIP, HARNESS BAND

1 1 1 1 1

(16) (17) (18) 19

95002-02070 95002-02080 95002-80000 95701-08016-00

CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (C12) BOLT, FLANGE, 8x16

2 2 1 2


Notes

F - 17 Air Cleaner

Service item

F.R.T.

2 ELEMENT, AIR CLEANER ................ 0.2 7 CASE, AIR CLEANER ....................... 0.6 10 (9) COVER, AIR CLEANER CASE .... 0.2 12 TUBE, AIR CLEANER CONNECTING................................... 0.6

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

15771-551-000 17210-KVB-901 17212-KVB-900 17213-KVB-900 17215-KVB-900

CLIP, OIL DRAIN TUBE ELEMENT COMP., AIR CLEANER SEAL, A, AIR CLEANER SEAL, B, AIR CLEANER DUCT, AIR CLEANER

2 1 2 1 1

6 7 8 9 10


TUBE, BREATHER CASE SUB ASSY., AIR CLEANER ELEMENT, AIR CLEANER 2nd COVER, AIR CLEANER DUCT COVER SUB ASSY., AIR CLEANER

1 1 1 1 1

11 12 13 14 15


PLUG, AIR CLEANER DRAIN TUBE, AIR CLEANER CONNECTING BAND, CONNECTING TUBE (50) TUBE, AIR CLEANER DRAIN TUBE, AIR OPENING

1 1 1 2 1

16 17 18 19 20

17370-419-700 17626-KVB-900 93903-25510 95002-02130 95002-41200-08

PLUG, BREATHER TUBE COLLAR, FUEL TANK SETTING SCREW, TAPPING 5x25 CLIP, TUBE (B12.5) CLAMP, TUBE (D12)

1 3 4 2 1

21 22

95002-80000 95701-06025-00

CLIP, TUBE (C12) BOLT, FLANGE, 6x25

1 2

Notes

3


51

F - 17 - 1 Air Suction Valve

Service item

3

52

F.R.T.

1 5

RESONATOR .................................... 0.5 VALVE, SECONDARY AIR CONTROL .................................. 0.4

6 14

(7) PIPE, SECONDARY AIR .............. 0.2 (15) ELEMENT, SUB AIR CLEANER 0.2

No.

QTY ANC110

Part Number

Description

1 (2) (3) 4 5

17311-KVB-900 17369-KB4-670 17554-MB0-000 17622-GB7-900 18600-KVB-901

RESANATOR CLIP, BREATHER TUBE CLIP, BREATHER TUBE RUBBER, CUSHION VALVE ASSY., AIR SUCTION

1 1 3 2 1

6 7 8 9 10

18640-KVB-900 18645-KVB-900 1865A-KVB-930 18652-KVB-900 1865B-KVB-930

PIPE COMP., AIR FEED GASKET, AIR FEED PIPE TUBE A, AIR INJECTION CONTROL VALVE SET HOSE, AIR INJECTION CONTROL VALVE TUBE C, AIR INJECTION CONTROL VALVE SET

1 1 1 1 1

11 12 13 14 15

1865D-KVB-930 18801-KVB-900 18804-KVB-900 18805-KVB-900 18802-KVB-900

TUBE, AIR SUCTION VALVE (PB) SET CASE, AIR CLEANER (ASV) SEAL, AIR CLEANER (ASV) ELEMENT, AIR CLEANER (ASV) COVER., AIR CLEANER (ASV)

1 1 1 1 1

16 17 18 19 20

19509-KPH-900 90116-ME9-000 90501-124-000 90678-MN5-000 93404-06030-00

CLAMP, TUBE (D19) BOLT, FLANGE, 6MM WASHER, FR. COVER SETTING CLIP, FUEL HOSE BOLT-WASHER, 6x30

1 1 2 1 2

21 22 23 (24) 25

93903-25480 93903-25310 94050-06000 95002-02070 95701-06018-00

SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X16 NUT, FLANGE, 6MM CLIP, TUBE (B7) BOLT, FLANGE, 6X18

1 2 2 2 3

*

18800-KVB-900

ASV AIR. CLEANER ASSY

1


Notes

F - 18 Exhaust Muffler

Service item 1 3 5

F.R.T.

GASKET, EXHAUST PIPE .................. 0.2 MUFFLER ........................................... 0.2 PROTECTOR, MUFFLER ................... 0.1

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

18291-KVB-900 18293-KSB-900 18300-KVB-930 18316-KVB-900 18318-KVB-900 18319-KVB-900

GASKET, EX. PIPE RUBBER, PROTECTOR MOUNTING MUFFLER COMP., EX. COLLAR, WINKER STAY PROTECTOR A, MUFFLER PROTECTOR B, MUFFLER

1 2 1 2 1 1

6 7 8 9

90202-ZV0-000 93903-25220 95701-10040-07 95801-06016-12

NUT, HEX. CAP, 8MM SCREW, PAN, 5X12 BOLT- FLANGE, 10X40 BOLT, FLANGE, 6X16

2 3 2 2

*

18301-KVB-930

MUFFLER ASSY, EXHAUST

1

Notes

3


53

F - 19 Step

Service item

3

F.R.T.

1 DUCT, BELT COVER ......................... 0.6 5 BAR, PILLION STEP :RIGHT ............. 0.1 BAR, PILLION STEP :BOTH .............. 0.2 6 BAR, PILLION STEP :LEFT ............... 0.1 BAR, PILLION STEP :BOTH .............. 0.2 8 BRACKET, PILLION STEP :RIGHT .... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7 9 BRACKET, PILLION STEP :LEFT ...... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7

54

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

11345-KVB-900 11346-KVB-900 16223-GBF-830 50710-KET-600 50711-KET-600

DUCT, L. COVER GUARD, L. DUCT BAND, INSULATOR RUBBER, PILLION STEP BAR, R. PILLION STEP

1 1 1 2 1

6 7 8 9 10

50712-KET-600 50715-KE8-000 50715-KVB-900 50716-KVB-900 90152-KVB-900

VAR, L. PILLION STEP PLATE, PILLION STOP SIDE BRACKET COMP., R. PILLION STEP BRACKET COMP., L. PILLION STEP BOLT, SOCKET, 10x40

1 2 1 1 4

11 12 13 14 15

93500-04025-0G 93903-34220 94101-06000 94201-16150 95015-81000

SCREW, PAN, 4x25 SCREW, TAPPING, 4x10 WASHER, PLAIN, 6MM PIN SPLIT, 1.6 x15 PIN A, PILLION STEP

1 2 2 2 2

16

95018-34200

BAND, AIR CLEANER CONNECTING TUBE (34)

1


Notes

F - 20 Stand / Kick Arm

Service item 1 2 3 5 6 14

F.R.T.

ARM, KICK STARTER ...................... SWITCH, SIDE STAND .................... STAND, MAIN................................... SPRING, MAIN STAND ....................

0.1 0.7 0.4 0.2

BAR, SIDE STAND ........................... 0.2 SPRING, SIDE STAND .................... 0.1

Description

QTY ANC110

No.

Part Number

1 2 3 4 5


ARM ASSY., KICK STARTER SWITCH SET, SIDE STAND STAND COMP., MAIN SHAFT, MAIN STAND SPRING, MAIN STAND

1 1 1 1 1

6 7 8 9 10

50530-KVB-900 90108-MK6-670 90147-KVB-900 90203-KVB-900 92101-08025-0A

BAR COMP., SIDE STAND BOLT, SIDE STAND PIVOT BOLT, SPECIAL, 6X16 NUT, SIDE STAND BOLT, HEX., 8X25

1 1 1 1 1

11 12 13 14

94101-10800 94201-30200 95011-61000 95014-72102

WASHER, PLAIN, 10.5X22X1.6 PIN, SPLIT, 3.0x20 RUBBER A, STAND STOPPER SPRING A, SIDE STAND

1 1 1 1

Notes

3


55

F - 21 Rear Cushion

Service item

3

F.R.T.

1 CUSHION ASSY., REAR ....................... 0.6

No. 1 2 3 4 5

56

Part Number 52400-KVB-930 52400-KVB-940 52485-088-901 52486-GA7-003 95801-08032-00 95801-10035-00

Description CUSHION ASSY., RR SILVER CUSHION ASSY., RR BLACK BUSH, RR. CUSHION RUBBER COLLAR, RUBBER BUSH BOLT, FLANE, 8x32 BOLT, FLANGE, 10x35

QTY ANC110 1 1 1 1 1 1


Notes

F - 22 Rear Fender

Service item 3

F.R.T.

FENDER, REAR ................................. 0.7

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

33741-KAN-962 80104-KVB-900 80110-KVB-930 90302-GW3-980 93404-06012-00

REFLECTOR, RR. REFLEX GUARD, SPLASH FENDER SET, RR. (WL) NUT, SPRING, 4MM BOLT-WASHER, 6X12

1 1 1 2 3

6

93903-24480

SCREW, TAPPING, 4X16

2

Notes

3


57

F - 23

A

Front Winker

Service item

3

F.R.T.

2

(1) BASE, WINKER : RIGHT FRONT .................................. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

3

SOCKET, WINKER :RIGHT FRONT . 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

5

(4) BASE, WINKER :LEFT FRONT .. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

6

SOCKET, WINKER :LEFT FRONT .... 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

7

58

B

BULB, WINKER :FRONT................... 0.3 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE .... 0.4

No.

Part Number

Description

QTY ANC110

1 (2) (3) 4 (5)


LENS, R. FR. WINKER BASE ASSY., R. FR. WINKER SOCKET COMP., R. FR. WINKER LENS, L. FR. WINKER BASE ASSY., L. FR. WINKER

1 1 1 1 1

(6) 7 8 9

33460-KVB-931 34905-KAN-W01 93903-34320 93911-24320

SOCKET COMP., L. FR. WINKER BULB, WINKER (12V 10W) SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 (PO)

1 2 6 2

A

33400-KVB-931

WINKER. ASSY, R FR

1

B

33450-KVB-931

WINKER. ASSY, L FR

1


Notes

F - 24 Combination Light

Service item

F.R.T.

2 3 4

TAILLIGHT UNIT ................................... 0.7 SOCKET, TAILLIGHT ............................ 0.5 BULB, LICENSE LIGHT ........................ 0.1

5

BULB, TAILLIGHT ................................. 0.1 .NOTE: Same time for two units

6

BULB, WINKER :REAR ......................... 0.1 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE ........ 0.4

Description

QTY ANC110

No.

Part Number

1 (2) (3) 4 5

33113-MAT-611 33710-KVB-931 33720-KVB-931 34351-657-921 34905-GM9-003

PIPE, CP BASE COMP., RR. COMBINATION SOCKET COMP BULB (12V/5W) BULB, WINKER (12V 10W)

1 1 1 1 4

6 7 8 9

34905-KAN-W01 90302-GW3-980 93903-35320 95701-06012-00

BULB, WINKER (12V 10W) NUT, SPRING, 4MM SCREW, TAPPING, 5X16 BOLT, FLANGE, 6X12

2 2 2 2

*

33700-KVB-931

LIGHT ASSY, REAR COMB

1

Notes

3


59

F - 25 Battery

Service item

3

1 2

60

F.R.T.

BATTERY ........................................... 0.2 BOX, BATTERY ................................. 0.4

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

31500-KPH-881 50381-KVB-930 50382-KVB-900 64227-KVB-930 92301-06012-0A

BATTERY ASSY. (GTZ5S) BOX COMP., BATTERY BAND, BATTERY PLATE, GUARD BOLT, RECESSED, 6x12

1 1 1 1 2

6 7

94101-06000 95701-06010-00

WASHER, PLAIN, 6MM BOLT, FLANGE, 6x10

2 3


Notes

F - 26 Wire Harness

Service item

F.R.T.

2 IGNITION CONTROL MODULE........ 0.7 3 COIL, IGNITION................................. 0.7 5 RECTIFIER, REGULATE................... 0.3 6 HARNESS, WIRE.............................. 1.4 9 KEY SET............................................. 1.8 10 KEY, SHUTTER.................................. 1.1 .EXCLUDES: Key cutting 11 SWITCH, COMBINATION & LOCK.... 1.7 13 HORN(S)............................................ 0.1 15 RELAY, STARTER.............................. 0.2

Description

QTY ANC110

No.

Part Number

1 2 3 4 5


CUSHION, C.D.I UNIT C.D.I UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR

1 1 1 1 1

6 (7) 8 (9) (10)

32100-KVB-930 32412-MV4-000 35010-KVB-930 35011-KVB-930 35100-KVB-900

HARNESS, WIRE COVER, BATTERY TERMINAL KEY SET SHUTTER SET, KEY (9KEY TOP REPORDER) SWITCH ASSY., COMBINATION & LOCK

1 1 1 1 1

(11) 12 13 14 15

35121-KVB-900 38110-KPH-881 38117-KPH-880 38501-KVB-901 38506-KVB-931

KEY, BLANK (9KEY TOP REPORDER) HORN COMP COLLAR, HORN SETTING RELAY COMP., STARTER SUSPENSION, STARTER RELAY

(1) 1 1 1 1

16 (18) (19) (10)

90164-028-000 91540-KPH-901 91540-KPH-902 91540-S30-003

SCREW, U-LOCK FLAT, 6x12 CLIP, HARNESS BAND CLIP, HARNESS BAND CLIP, HARNESS BAND (NATURAL)

2 1 4 2

Notes

3


61

F - 26 Wire Harness

Service item

3

62

F.R.T.

No.

Part Number

Description

QTY ANC110

21 22 23 (24) 25

94050-06000 95701-06012-00 95701-06020-00 96001-06012-00 98200-41000

NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X12 FUSE, MINI (10A)

1 1 2 1 2

26

98200-41500

FUSE, MINI (15A)

2


Notes

F - 27 Frame Body

Service item

F.R.T.

1

BODY, FRAME .................................... 5.3 .INCLUDES: Engine removal and installation

2

LINK, ENGINE HANGER .................... 1.2 .INCLUDES: Engine removal and installation

Description

QTY ANC110

No.

Part Number

1 2 3 4 5


BODY COMP., FRAME LINK ASSY., ENGINE HANGER RUBBER, LINK STOPPER STAY, FR. COVER GUARD, R. SPLASH

1 1 1 1 1

6 7 8 9 10

83551-MB9-000 90105-KVB-900 90106-GCC-000 90304-KGH-901 90672-KVB-6A2

GROMMET BOLT, FLANGE, 10x250 BOLT, FLANGE, 10x238 NUT, U, 10MM CABLE, STRAP

1 1 1 2 1

11

95801-08012-00

BOLT, FLANGE, 8x12

1

Notes

3


63

F - 28 Reserve Tank

Service item

3

F.R.T.

1 TANK, RADIATOR RESERVE............

0.6

3 TUBE, RADIATOR RESERVE TANK.. 0.3

64

Description

QTY ANC110

No.

Part Number

1 2 3 4 (5)

19101-KVB-900 19104-KVB-930 1910B-KVB-930 90116ME9000 95002-02100

TANK, RESERVE CAP, RESERVE TANK HOSE, RESERVE TANK BOLT, FLANGE, 6MM CLIP, TUBE (B10)

1 1 1 2 3

(6)

95005-55470-20

TUBE, 5.3X470

1


Notes

F - 29 Tools

Service item NOT INFORMATION

F.R.T. -

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

83642-171-000 89102-538-000 89103-538-000 89216-GBG-770 89219-KGH-900

BAG, OWNERS MANUAL SHAFT, SCREW DRIVER GRIP WRENCH, SPARK PLUG BAG, TOO, 160MM

1 1 1 1 1

6

99003-20000

DRIVER 2, PLUS SCREW (NO.3)

1

Notes

3


65

F - 30 Caution Label

Service item

3

NOT INFORMATION

66

F.R.T.

No.

Part Number

-

1 2 3 4 5

87503-KVB-900 87505-KVB-900 87506-KGH-900 87560-KVB-900 87586-KVB-930

Description LABEL, COOLANT INFORMATION LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CAUTION LABEL, FUEL

QTY ANC110 1 1 1 1 1


Notes

F - 31 Mark / Stripe

3

Service item NOT INFORMATION

F.R.T. -

No. (1) (2) 3

Part Number

Description

QTY ANC110

Notes

87110-KVB-900ZA 87120-KVB-930 871X0-KVB-930ZA 871X0-KVB-930ZB 871X0-KVB-930ZC 871X0-KVB-930ZD 871X0-KVB-930ZE

MARK, HONDA (60MM) EMBLEM (HONDA) STRIPE 1 WINTER BLUE STRIPE 2 SUMMER PINK STRIPE 3 COSMIC ORANGE STRIPE 4 ACTIVE RED STRIPE 5 SPORTY BLUE

1 1 1 (1) (1) (1) (1)

SPOKE SPOKE SPOKE SPOKE SPOKE

871X0-KVB-940ZA 871X0-KVB-940ZB 871X0-KVB-940ZC 871X0-KVB-940ZD 871X0-KVB-940ZE

STRIPE 1 WINNING RED STRIPE 2 ARCTIC WHITE STRIPE 3 FROZEN BLUE STRIPE 4 JAZZY GREEN STRIPE 5 POWDER PINK

1 (1) (1) (1) (1)

CASTWHILE CASTWHILE CASTWHILE CASTWHILE CASTWHILE

3


67

F - 31 - 1 Mark / Stripe

Service item

3

NOT INFORMATION

68

F.R.T.

No.

Part Number

-

(1) (2)

87110-KVB-900ZA 87120-KVB-930

Description MARK, HONDA (60MM) *TYPE1* EMBLEM (HONDA)

QTY ANC110 1 1


Notes

P A R T C A T A L O G U E

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