LAMPIRAN. Based on monthly Input. kwh 485, , , , , , , , , , , ,167 5,550,105

LAMPIRAN 1. GHG COUNTING

GHG Inventory - ISCC 205 PT Sahabat Mewah dan Makmur Tahun 2012

PROCESS

Item

L1

TABEL PERHITUNGAN ATAS GREEN HOUSE GAS Sumber: Green House Gas Counting PT Sahabat Mewah dan Makmur 2012

UNIT Jan

Feb

Mar

Apr

485,146

389,003

513,251

499,810

May

Jun

Date for Year 2011 Jul Aug

Sep

Okt

666,465

412,411

Nop

VALUE

DATA SOURCE

5,550,105

Based on monthly consumption

Monthly Production "Report, rekap alokasi biaya listrik"

33,391


Daily production report

100

2006 IPCC Chapter 2: Stationary Combustion Table 2.3 (Solid biofuels) 2006 IPCC Volume 2: Energy Table 1.2 (Solid biofuel)

Des

Total

350,167

INFORMATION

Electricity Input

Electricity production from the turbine (Capacity: 1.2 MW) Amount of fiber

2908.339

2863.663

3379.499

3376.399

3285.893

565,798

2185.396

420,272

2541.364

351,777

2092.463

2760.914

2913.455

395,459

2,638.008

2445.893

tCO2/TJ

Energy content of fiber

TJ/Gg

11.6

Kg


Daily production report

100

2006 IPCC Chapter 2: Stationary Combustion Table 2.3 (Solid biofuels)

1259.039

1145.465

1351.800

1542.099

1577.272

1048.990

1219.855

1004.382

1325.239

1398.458

1266.244

1174.028

15,313

Emission factor of shell

tCO2/TJ

Energy content of shell

TJ/Gg

11.6

2006 IPCC Volume 2: Energy Table 1.2 (Solid biofuel)

Kwh

22,487.68

16,043.82

19,821.12

16,856.20

15,176.34

27,958.84

30,986.11

37,821.69

18,004.07

86,787.52

88,041.39

82,687.41

462,672


Monthly Production Report

Litre

8,660.72

7,939.81

9,282.90

8,749.78

8,233.05

15,440.25

12,607.80

13,807.13

7,196.32

24,994.27

25,945.03

24,774.17

167,631


Monthly Production Report

74.1

2006 IPCC Chapter 2: Stationary Combustion Table 2.2

TJ/Gg

43.0

2006 IPCC Volume 2: Energy Table 1.2 (Gas/diesel oil)

Kwh


Electricity generation from generator (for startup)

Diesel consumption for generator (for startup) Emission factor of diesel for stationary combustion Energy content of diesel Input

Kg

500,547

Emission factor of fiber

Amount of shell

Input

kWh

Electricity consumption from PLN Emission Factor of PLN

TCO2/TJ

tCO2/KWh

0.743


There are 3 units of genset in available. One of them is in standby position. The genset is used for a) process start up, b) syncronisation and c) to support maintenance when the factory is not in operation.

Heat Generation Monthly Production Report - Section 7. Utilities- MR 10 C

Input

Water Consumption (for boiler)

Litre

18,115

16,909

18,845

18,197

19,257

13,772

15,607

11,978

15,537

15,095

14,070

14,426

191,808

Output

Amount of steam produced

Ton

17,209

16,064

17,903

17,287

18,294

13,083

14,827

11,379

14,760

14,340

13,367

13,705

182,218

Input

Amount of fiber

Kg

2,908

2,864

3,379

3,376

3,286

2,185

2,541

2,092

2,761

2,913

2,638

2,446

33,391


Diesel, Shell and Fiber Data Report (Laporan Data Penggunaan Solar, Cangkang dan Fiber)

The data is same as fiber amount for electricity production from turbine.

Input

Amount of shell

Kg

1,259

1,145

1,352

1,542

1,577

1,049

1,220

1,004

1,325

1,398

1,266

1,174

15,313


Diesel, Shell and Fiber Data Report (Laporan Data Penggunaan Solar, Cangkang dan Fiber)

The data is same as shell amount for electricity production from turbine.

Pressure reading

Bar

Based on monthly utilisation

Turbine Log Sheet

Celcius

Based on monthly utilisation

Turbine Log Sheet

Temperature reading

Note : Panduan Hari Ayu Monthly Production Report - Section 7. Utilities- MR 10 C Perkasa (uap=95 %)

2. LAPORAN WASTE IDENTIFICATION AND RISK ASSESSMENT ANJ Agri BELITUNG

No. Dokumen

SMK3-SAF-002

IDENTIFIKASI SUMBER LIMBAH DI PKS

No. Revisi

01

Halaman

1/2

Tanggal

14.04.2010

(Ref. PP no. 18 tahun 1999)

WASTE IDENTIFICATION & RISK ASSESSMENT NO

LOKASI / STASIUN

POTENSIAL LIMBAH / EMISI

JENIS LIMBAH / EMISI

RISK ASSESSMENT SCORE TINGKAT RESIKO

PENGENDALIAN RESIKO

RENDAH SEDANG TINGGI

1

LOADING RAMP - Kendaraan pengangkut TBS - Tipping truck

- Emisi gas dari knalpot - Oli bekas gear box (B3)

- Gear box transfer carriage

- Oli bekas gear box (B3)

- Gear box pembuka pintu l.ramp


- Gear box capstand


3

RISK CONTROL SCORE SETELAH PENGENDALIAN RENDAH

- Memeriksa kend.layak pakai

1

- Perawatan gear box sec.teratur

2

- Perawatan gear box sec.teratur 3


6

TINGGI

3

(PENGG. ALAT, EFISIENSI)

- Razia layak jalan kend.

FMR-SAF-002 Pemeriksaan kend.

- Penampungan oli bekas

SOP-EHS-012 Pengelolaan limbah B3





2



- Kolam limbah

SOP Pengoperasian kolam limbah

2



2


2

SEDANG

1

DOK. PEDOMAN PENGENDALIAN

PENGAMANAN RESIKO

3

2.

STERILIZER

- Air kondensat perebusan

- Sludge + Air

3.

TRESHING

- Gear box


- Pengutipan di Fatpit, recycle,

- Janjangan kosong

- Material padat

6

- Ikuti prosedur operasi mesin

6

- Aplikasi di Estate

SOP Agronomi

- Gear box


6


6



- Air dan Sludge

- Sludge + Air

6

- Pengutipan di Fat pit

5

- Pengutipan kembali

SOP Pengoperasian peralatan

5

- Bahan bakar boiler


Penggunaan Silincer.

4.

5.

6.

7.

8.

9.

PRESSING

KLARIFIKASI

KERNEL

BOILER

10 STORE MILL


- Fibre

- Material padat

5


- Cangkang

- Material padat

5


- Gear box pompa-pompa


2


2


- Ikuti prosedur operasi/maint.

- Sludge + Air

- Pasir

- Material padat

1

- Gear box dari pompa-pompa


2


2



- K P O (minyak kernal di Storage)

-KPO

6

- Ikuti prosedur operasional alat

2



- Kaulin dari Claybath

- Kaulin

6

- Kolam sedimen kaolin

6

- Kolam limbah kaolin


- Fibre , Cangkang

- Material padat

6

- Ikuti prosedur / jwl maintenance

6

- Bahan bakar boiler


- Gear box Fan & Pompa




- Ikuti prosedur operasional alat

1


6


- Air & Sludge (Centrifuse, Tank)

1

1


6



- Aplikasi penimbunan


- Debu dari Dust Colector

- Partikulat

- Kemasan chem.Boiler

- Kemasan Chemical

6


6

- Aplikasi ke Estate


- Gas-gas dari Furnace

- Emisi gas

6


6

- Pemasangan chemny


- Gunakan Sistem basah



3


3

- Prwt.mesin sec.teratur


- Gas dari Knalpot genset

- Emisi gas

5


5

- Prwt.mesin sec.teratur


- Gear box mesin bubut/ press


1




- Gas dari pengelasan

- Emisi gas

1


1

- Preventive maintenance

- Alat berat

- Emisi gas Knalpot

2


2

- Preventive maintenance


- Oli bekas mesin/hidrolik

2


2



POWER HOUSE - Engine Genset

MAINTENANCE

2

- Bekas Kemasan bahan kimia

1


- Karung plastik Bekas

3

- Ikuti prosedur penggunaan

3

- Dibersihkan utk di Re-use SOP-EHS-011 Peng. Limbah Kemasan

- Kaleng / plastik kemasan

3

- Ikuti prosedur penggunaan

3

- Dibersihkan utk di Re-use SOP-EHS-011 Peng. Limbah Kemasan

(soda ash, garam non yudium & aluminium sulfate) - Bekas Kemasan bahan kimia (HL AS - 15, HLA - 12, HP OS -10 HL CLEAN 10, HL SCI 1250, HP PLOG 1108, NaOH TEKNIS, ISO PROPHYL ALKOHOL, NORMAL HEXANE)

KETERANGAN ANGKA (Oli bekas / B3)

KETERANGAN ANGKA (Partikulat, Emisi Gas)

KETERANGAN ANGKA (Material padat)

KETERANGAN ANGKA (Ex.kemasan kimia)

KETERANGAN ANGKA (Sludge+Air)

RENDAH : 1. Menghasilkan Limbah B3 < 100 liter / th

RENDAH : 1. Jam kerja < 50 jam / bln

RENDAH : 1. < 5 ton / bln

RENDAH : 1. < 10 buah / bln

RENDAH : 1. < 75 ton / bln

2. Menghasilkan limbah B3, 100 - 500 lt / th

SEDANG : 3. Menghasilkan limbah B3 500 - 1000 lt / th 4. Menghasilkan limbah B3 1000 - 1500 lt / th

TINGGI : 5. Menghasilkan limbah B3 1500 - 2000 lt / th 6. Menghasilkan limbah B3 > 2000 lt / th

Dibuat oleh : EHS Officer

2. Jam kerja 50 - 100 Jam / bln

SEDANG : 3. Jam kerja 100 - 200 jam / bln

2:

6. Jam kerja > 400 Jam / bln

2 : 10 - 20 buah / bln

SEDANG : 3. 10 - 20 ton / bln

SEDANG : 3. 20 - 25 ton / bln

4. 20 - 30 ton / bln

4. 25 - 30 ton / bln

4. Jam kerja 200 - 300 jam / bln

TINGGI : 5. Jam kerja 300 - 400 jam / bln

5 - 10 ton / bln

TINGGI

: 5. 30 -50 ton / bln 6. > 50 ton / bln

Diketahui : EHS Manager

TINGGI

: 5. 30 -40 ton / bln 6. > 40 ton / bln

2 : 75 - 100 ton / bln

SEDANG : 3. 100 - 150 ton / bln 4. 150 - 170 ton / bln

TINGGI

: 5. 170 -200 ton / bln 6. > 200 ton / bln

3. LAPORAN PERENCANAAN DAN PENGELOLAAN LINGKUNGAN

4. Dokumentasi Alat Produksi CPO Stasiun Utama 1.

Stasiun Penerimaan

Foto 1, stasiun penerimaan Sumber: SOP Pabrik ANJ Belitung

2.

Stasiun Loading Ramp

Foto 5, Stasiun Loading Ramp Sumber: SOP Pabrik Anj Belitung

3.

Stasiun Sterilizer (Perebusan)

Foto 6, Stasiun Sterilizer Sumber: SOP Pabrik Anj Belitung

4.

Stasiun Threshing

Foto 7, Stasiun Threshing Sumber: SOP Pabrik Anj Belitung

5.

Stasiun Pressing

Foto 8, Stasiun Pressing Sumber: SOP Pabrik Anj Belitung

6.

Stasiun Klarifikasi

Foto 9, Stasiun Klarifikasi Sumber: SOP Pabrik Anj Belitung

7.

Stasiun Kernel

Foto 10, Stasiun Kernel Sumber: SOP Pabrik Anj Belitung

8.

Stasiun Boiler

Foto 11, Stasiun Boiler Sumber: SOP Pabrik Anj Belitung

9.

Power House

Foto 12, Power House Sumber: SOP Pabrik Anj Belitung

Stasiun Pendukung 1.

Water Treatment Plan

Foto 13, Stasiun Water Treatment Plan Sumber: SOP Pabrik Anj Belitung

Gambar 4.3 Effluent Diagram

Sumber: effluent diagram, Belitung’s mill

LAMPIRAN. Based on monthly Input. kwh 485, , , , , , , , , , , ,167 5,550,105

Recommend Documents