2013 MODUL LATIH SISTEM KENDALI MOTOR AC 3 PHASA BERBASIS PLC (PROGRAMMABLE LOGIC CONTROLLER) TERINTEGRASI HMI (HUMAN MACHINE INTERFACE)

DAFTAR ISI

LEMBAR PERSETUJUAN ....................................................................................................i ABSTRAK ......................................................................................................................... ii KATA PENGANTAR.......................................................................................................... iii UCAPAN TERIMAKASIH .................................................................................................. iv DAFTAR ISI ...................................................................................................................... v DAFTAR GAMBAR.......................................................................................................... vii DAFTAR TABEL ............................................................................................................... ix BAB I ...............................................................................................................................1 PENDAHULUAN ...............................................................................................................1 1.1

Latar Belakang Masalah ...................................................................................1

1.2

Rumusan Masalah ...........................................................................................2

1.3

Batasan Masalah..............................................................................................3

1.4

Tujuan .............................................................................................................3

1.5

Manfaat ...........................................................................................................3

1.6

Sistematika Penulisan ......................................................................................4

BAB II ..............................................................................................................................5 LANDASAN TEORI ............................................................................................................5 2.1

Dasar PLC .........................................................................................................5

2.2

PLC Omron SYSMAC CP1L ................................................................................6

2.3

Dasar Human Machine Interface (HMI) ............................................................9

2.4

Dasar Motor AC 3 Phasa ................................................................................ 11

2.5

Kontaktor Magnet.......................................................................................... 12

2.6

Rangkaian Pengawatan Kendali Motor AC 3 Phasa ........................................ 14

2.7

Relay.............................................................................................................. 17

2.8

RS 232 ........................................................................................................... 19

2.9

Software Wonderware InTouch ...................................................................... 22

2.10

Aplikasi Terkait PLC ........................................................................................ 25

2.11

Aplikasi Terkait Modul Latih. .......................................................................... 27

Nugroho Susetyo, 2013 MODUL LATIH SISTEM KENDALI MOTOR AC 3 PHASA BERBASIS PLC (PROGRAMMABLE LOGIC CONTROLLER) TERINTEGRASI HMI (HUMAN MACHINE INTERFACE) Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

v

2.12

Aplikasi Terkait Sistem HMI ............................................................................ 27

2.13

Aplikasi Penerapan Motor AC 3 Phasa ............................................................ 29

BAB III ........................................................................................................................... 30 METODE DAN PERANCANGAN ...................................................................................... 30 3.1

Metode.......................................................................................................... 30

3.2

Ladder diagram ............................................................................................. 33

3.3

Sistem HMI .................................................................................................... 34

3.4

Integrasi HMI dan PLC .................................................................................... 36

3.5

Alat, Bahan dan Spesifikasinya ....................................................................... 37

3.5.1

Meja ...................................................................................................... 37

3.5.2

Frame .................................................................................................... 38

3.5.3

Komputer ............................................................................................... 39

3.5.4

Plant ...................................................................................................... 39

3.6

Desain Modul Latih. ....................................................................................... 39

3.6.1

Modul Umum ......................................................................................... 39

3.6.2

Modul real plan. ..................................................................................... 41

3.7

Perancangan Simulasi .................................................................................... 44

3.7.1

Tampilan Menu Halaman Awal ............................................................... 44

3.7.2

Tampilan Halaman Forward – Reverse .................................................... 44

3.7.3

Tampilan Halaman Star – Delta .............................................................. 45

BAB IV ........................................................................................................................... 46 HASIL DAN PENGUJIAN.................................................................................................. 46 i.

Simulator Kendali Motor AC 3 Phasa Forward - Reverse ................................. 53

ii.

Simulator Kendali Motor AC 3 Phasa Star/Y - Delta/Δ..................................... 53

4.5.1

Modul Latih Kendali Motor AC 3 Phasa Forward - Reverse ...................... 54

4.5.2

Modul Latih Kendali Motor AC 3 Phasa Star/Y - Delta/Δ ......................... 56

BAB V ............................................................................................................................ 60 KESIMPULAN DAN SARAN ............................................................................................. 60 5.1

Kesimpulan .................................................................................................... 60

5.2

Saran ............................................................................................................. 60

DAFTAR PUSTAKA ......................................................................................................... 61 Nugroho Susetyo, 2013 MODUL LATIH SISTEM KENDALI MOTOR AC 3 PHASA BERBASIS PLC (PROGRAMMABLE LOGIC CONTROLLER) TERINTEGRASI HMI (HUMAN MACHINE INTERFACE) Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

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DAFTAR GAMBAR

Gambar 2.1 PLC Omron SYSMAC CP1L .............................................................................6 Gambar 2.2 Bagian PLC Omron CP1L ...............................................................................7 Gambar 2.3 Posisi Sumber Phasa................................................................................... 11 Gambar 2.4 Konstruksi Motor Listrik 3 Phasa ................................................................ 12 Gambar 2.5 Bentuk Fisik Kontaktor Magnet .................................................................. 12 Gambar 2.6 Kutub-kutub Pada Kontaktor Magnet ......................................................... 13 Gambar 2.7 Rangkaian Pengendali Self Holding (Interlock) ............................................ 15 Gambar 2.8 Rangkaian Tenaga Self Holding ................................................................... 15 Gambar 2.9 Rangkaian Pengendali Forward – Reverse................................................... 16 Gambar 2.10 Rangkaian Tenaga Forward – Reverse....................................................... 16 Gambar 2.11 Rangkaian Pengendali star/Y – delta/Δ .................................................... 17 Gambar 2.12 Rangkaian Tenaga star/Y – delta/Δ ........................................................... 17 Gambar 2.13 Simbol Relay ............................................................................................ 18 Gambar 2.14 Bentuk Fisik Relay .................................................................................... 19 Gambar 2.15 Data Sheet RS 232 .................................................................................... 21 Gambar 2.16 Mode kerja simulasi pada Wonderware InTouch ......... Error! Bookmark not defined. Gambar 2.17 Mode Kerja Aplikasi Real-Time Pada Wonderware InTouch Error! Bookmark not defined. Gambar 3.1 Diagram alir pembuatan modul latih otomasi industri ................................ 31 Gambar 3.2 Blok rangkaian PLC ..................................................................................... 33 Gambar 3.3 Ladder diagram forward – reverse dan star/Y – delta/Δ ............................. 34 Gambar 3.4 Diagram alir pembuatan animasi sistem HMI pada software ...................... 35 Gambar 3.5 Proses Integrasi HMI dan PLC ..................................................................... 36 Gambar 3.6 Desain Meja ............................................................................................... 38 Gambar 3.7 Desain Frame ............................................................................................. 38 Gambar 3.8 Modul Power Supply .................................................................................. 39 Gambar 3.9 Modul Input/Output................................................................................... 40


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Gambar 3.10 Modul PLC ................................................................................................ 41 Gambar 3.11 Modul Pengendali Motor AC 3 Phasa Forward-Reverse ............................ 42 Gambar 3.12 Modul Pengendali Motor AC 3 Phasa Star/Delta. ..................................... 43 Gambar 3.13 Modul Port I/O kontaktor ......................................................................... 43 Gambar 3.14 Menu Tampilan Awal ............................................................................... 44 Gambar 3.15 Tampilan HMI forward – reverse .............................................................. 45 Gambar 3.16 Tampilan HMI Star – Delta ....................................................................... 45 Gambar 4.1 Rangkaian Pengawatan Motor AC 3 Phasa Forward – Reverse .................... 46 Gambar 4.2 Pengawatan Motor AC 3 Phasa Star – Delta ............................................... 47 Gambar 4.3 Ladder Diagram Forward Reverse dan Star/Y – Delta/Δ .............................. 49 Gambar 4.4 Cara Kerja Modul Latih ............................................................................... 50 Gambar 4.5 Kondisi Stop Modul Latih Kendali Forward – Reverse.................................. 54 Gambar 4.6 Kondisi On Forward Modul Latih Kendali Forward – Reverse ...................... 55 Gambar 4.7 Kondisi On Reverse Modul Latih Kendali Forward – Reverse ....................... 55 Gambar 4.8 Kondisi Stop Modul Latih Kendali Star/Y - Delta/Δ ...................................... 56 Gambar 4.9 Kondisi On Star/Y Modul Latih Kendali Star/Y - Delta/Δ .............................. 56 Gambar 4.10 Kondisi On Delta/Δ Modul Latih Kendali Star/Y - Delta/Δ.......................... 57


viii

DAFTAR TABEL

Tabel 2.1 Datasheet PLC mron CP1L ................................................................................9 Tabel 2.2 Arsitektur Sistem HMI ......................................................................................9 Tabel 2.3 Fungsi Masing-masing PIN.............................................................................. 20 Tabel 2.4 Penjelasan Fungsi Setiap PIN .......................................................................... 21 Tabel 2.5 Komponen Penyusun Utama Wonderware InTouch (Wicaksono, 2012) .......... 24 Tabel 4.1 Input/Output modul kendali motor AC 3 phasa Forward-Reverse ................... 48 Tabel 4.2 Input/Output modul kendali motor AC 3 phasa Star/Y – Delta/Δ .................... 48 Tabel 4.3 Tipe – Tipe Tagname ...................................................................................... 51 Tabel 4.4 Inisialisasi Komponen Pada Modul Latih Forward - Reverse ............................ 52 Tabel 4.5 Inisialisasi Komponen Pada Modul Latih star/Y – delta/Δ ............................... 52 Tabel 4.6 Animasi Komponen Pada Aplikasi Kendali Forward - Reverse.......................... 53 Tabel 4.7 Animasi Komponen Pada Aplikasi Kendali Star/Y - Delta/Δ ............................. 53 Tabel 4.8 Pengujian Modul Kendali Motor AC 3 Phasa Forward - Reverse ...................... 55 Tabel 4.9 Pengujian Modul Kendali Motor AC 3 Phasa Star/Y - Delta/Δ.......................... 57


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2013 MODUL LATIH SISTEM KENDALI MOTOR AC 3 PHASA BERBASIS PLC (PROGRAMMABLE LOGIC CONTROLLER) TERINTEGRASI HMI (HUMAN MACHINE INTERFACE)

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