NÁVOD K ÚDRŽBÌ A PØÍRUÈKA K DÍLÙM

24490G-CZ (rev.5)

Parts & Maintenance Manual

NÁVOD K ÚDRBÌ A PØÍRUÈKA K DÍLÙM AR 250 Turbo Series: CE - Engine type: Kubota V1505-TBB-EC-1-S1 Product code: JHAF030

Øada: CE Typ motoru: Kubota V1505-TBB-EC-1-S1 Kód výrobku: JHAF030

WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.

VAROVÁNÍ: Pøi nesprávném pouití tohoto stroje mùe dojít k váným úrazùm. Pracovníci obsluhy a údrby tohoto stroje by mìli být vykoleni v jeho øádném pouívání a upozornìni na jeho rùzná nebezpeèí. Pøedtím, ne se stroj pokusí zprovoznit, obsluhovat, seøizovat nebo provádìt jeho servis, by si mìli pøeèíst celou pøíruèku.

RJ 100 012003

©

2003, Ransomes Jacobsen Limited. Vechna práva vyhrazena.

1

CONTENTS

GB

JACOBSEN AR250 Series: CE MAINTENANCE AND PARTS MANUAL

1

CONTENTS

2 2.1 2.2 2.3

INTRODUCTION PRODUCT IDENTIFICATION ......................................................................................... 2 SPARES STOCKING GUIDE ......................................................................................... 2 HOW TO USE THE PARTS MANUAL .......................................................................... 3

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ....................................................................................... 4 SAFETY SIGNS .............................................................................................................. 4 STARTING THE ENGINE ............................................................................................... 4 DRIVING THE MACHINE ............................................................................................... 4 TRANSPORTING ........................................................................................................... 4 LEAVING THE DRIVING POSITION ............................................................................. 5 SLOPES ......................................................................................................................... 5 BLOCKED CUTTING CYLINDERS ................................................................................ 5 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6

4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9

SPECIFICATION ENGINE SPECIFICATION .............................................................................................. 7 MACHINE SPECIFICATION ........................................................................................... 7 DIMENSIONS ................................................................................................................. 7 VIBRATION LEVEL ........................................................................................................ 7 SLOPES ......................................................................................................................... 7 RECOMMENDED LUBRICANTS ................................................................................... 7 CUTTING UNIT SPECIFICATION .................................................................................. 8 CUTTING PERFORMANCE (AREA) .............................................................................. 8 TORQUES ....................................................................................................................... 8

5

5.3 5.4 5.5 5.6 5.7 5.8

LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHART ........................................................... 9/10 ENGINE: FIRST 50 WORKING HOURS AND EVERY 100 WORKING HOURS ........ 11 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS): ............................. 11 MACHINE: EVERY 600 WORKING HOURS ................................................................ 12 HYDRAULIC TEST PORTS .......................................................................................... 13 ENGINE MAINTENANCE: EVERY 100 HRS ................................................................ 14 ENGINE MAINTENANCE: EVERY 400 HRS ............................................................. 14/15 MACHINE MAINTENANCE ........................................................................................... 15 END OF SEASON SERVICING .................................................................................... 16

6 6.1 6.2 6.3 6.4 6.5 6.6 6.7

ADJUSTMENTS SPEED LIMITER ........................................................................................................... 17 REAR WHEEL TOE-IN .................................................................................................. 17 STEERING SHAFT ........................................................................................................ 17 ALTERNATOR ............................................................................................................... 17 STANDARD FOOT BRAKE & BRAKE BANDS ............................................................ 18 BLADE CHANGE ........................................................................................................... 19 BLADE SHARPENING .................................................................................................. 19

7 7.1

TROUBLESHOOTING GENERAL ...................................................................................................................... 20

8 8.1 8.2 8.3 8.4

SCHEMATICS HYDRAULIC CIRCUIT ................................................................................................... 21 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 22 ELECTRICAL CIRCUIT MAIN ...................................................................................... 23 ELECTRICAL CIRCUIT FUSES/RELAYS ................................................................. 24/25

5.1 5.2

PARTS LIST ............................................................................................................ PARTS-1

GB-1

2

INTRODUCTION


GB 2.1 PRODUCT IDENTIFICATION A B C D E

B

A C D

2.2

E

Machine Name Serial Number Year of Manufacture Machine Weight Engine Power

SPARES STOCKING GUIDE

To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids.

Serv ice Parts Part N o

D escription

Part N o.

D escription

16271-3209-0

Engi ne Oi l Fi lter

W178025

Hydrauli c Fi lter (Sucti on)

15221-4308-0

Engi ne Fuel Fi lter

68851-5203-0 Electri c Fuel Pump

2198147-01

Ai r C leaner Element

13351-4301-1 In-li ne Fuel Fi lter

16286-6360-2

Igni ti on Swi tch

Serv ice Support Material

GB-2

Part N o

D escription

Part N o.

D escription

97898-04180

Engi ne Parts Manual

24490G

Machi ne Mai ntenance and Parts Manual

16622-8916-2

Engi ne Operators Manual

24491G

Machi ne Safety and Operators Manual

-

Engi ne Servi ce Manual

-

Machi ne Servi ce Manual

2


INTRODUCTION

GB 2.3

HOW TO USE THE PARTS MANUAL

ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part. ASSEMBLIES A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately. The assembly is listed under it's part number with component parts being listed offset to the right, e.g:ITEM 4295 4296 4298 4300 4301 4301.1 4301.2 4301.3 4301.4 4301.5 4301.6 4301.7 4301.8

RANSOMES PART NO. MBG2504 MBG3848 450865 450378 Wl001 008162130 008170390 008161830 008169140 008169150 002993010 008161990 008170780

DESCRIPTION BRACKET LATCH SCREW, M8 x 20, SCKT CSK HD NUT, M8 NYLOC Set Of Wheels Wheel & Hub Assy Tyre Rim Hub Assy. Cap Lubricator Wheel & Tyre Tyre

QTY 1 2 2 2 1 1 1 1 1 1 1 2 2

REMARKS

(Rear)

(Front)

It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly. USING THE PARTS LIST Determine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column. NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear. ORDERING OF SPARE PARTS When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. ABBREVIATIONS N/A Not Available AR As Required

GB-3

3

SAFETY INSTRUCTIONS


GB

This safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators.

3.1 OPERATING INSTRUCTIONS Ensure that the instructions in this book are read and fully understood. No person should be allowed to operate this machine unless they are fully acquainted with all the controls and the safety procedures. Never allow children or people unfamiliar with these instructions to usethis machine. Local regulations may restrict the age of the operator.

3.2 SAFETY SIGNS It is essential all safety labels are kept legible, if they are missing or illegible they must be replaced. If any part of the machine is replaced and it originally carried a safety label, a new label must be affixed to the replacement part. New safety labels are obtainable from Ransomes dealers.

3.3 STARTING THE ENGINE Before starting the engine check that the brakes are applied, drives are in neutral, guards are in position and intact, and bystanders are clear of the machine. Do not run the engine in a building without adequate ventilation. 3.4 DRIVING THE MACHINE Before moving the machine, check to ensure that all parts are in good working order, paying particular attention to brakes, tyres, steering and the security of cutting blades. Replace faulty silencers, mow only in daylight or good artificial light Always observe the Highway Code both on and off the roads. Keep alert and aware at all times. Watch out for traffic when crossing or near roadways. Stop the blades rotating before crossing surfaces other than grass.

GB-4

Remember that some people are deaf or blind and that children and animals can be unpredictable. Keep travelling speeds low enough for an emergency stop to be effective and safe at all times, in any conditions. Remove or avoid obstructions in the area to be cut, thus reducing the possibility of injury to yourself and/or bystanders. When reversing, take special care to ensure that the area behind is clear of obstructions and/or bystanders. DO NOT carry passengers. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. When the machine is to be parked, stored or left unattended, lower the cutting means unless the transport locks are being used. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Check the grass catcher frequently for wear or deterioration. After striking a foreign object. Inspect the lawnmower for damage and make repairs before restarting and operating the equipment. If the machine starts to vibrate abnormally, check immediately.

3.5 TRANSPORTING Ensure that the cutting units are securely fastened in the transport position. Do not transport with cutting mechanism rotating. Drive the machine with due consideration of road and surface conditions, inclines and local undulations. Sudden decelerating or braking can cause the rear wheels to lift. Remember that the stability of the rear of the machine is reduced as the fuel is used.

3


SAFETY INSTRUCTIONS

GB 3.6 LEAVING THE DRIVING POSITION Park the machine on level ground. Before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove the starter key. 3.7 SLOPES TAKE EXTRA CARE WHEN WORKING ON SLOPES Local undulations and sinkage will change the general slope. Avoid ground conditions which can cause the machine to slide. Keep machine speeds low on slopes and during tight turns. Sudden decelerating or braking can cause the rear wheels to lift. Remember there is no such thing as a safe slope. Travel on grass slopes requires particular care. DO NOT USE ON SLOPES GREATER THAN 15° IMPORTANT: When working on any slope set the weight transfer, if fitted to its maximum (+) setting. 3.8 BLOCKED CUTTING CYLINDERS Stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Release blockages with care. Keep all parts of the body away from the cutting edge. Beware of energy in the drive which can cause rotation when the blockage is released. Keep other people away from the cutting units as rotation of one cylinder can cause the others to rotate. 3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE Stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Read all the appropriate servicing instructions. Use only the replacement parts supplied by the original manufacturer. When adjusting the cutting cylinders take care not to get hands and feet trapped when rotating cylinders. Make sure that other people are not touching any cutting units, as rotation of one cylinder can cause the others to rotate.

To reduce the fire hazard, keep the engine, silencer and battery compartments free of grass, leaves or excessive grease. Replace worn or damaged parts for safety. When working underneath lifted parts or machines, make sure adequate support Is provided. Do not dismantle the machine without releasing or restraining forces which can cause parts to move suddenly. Do not alter engine speed above maximum quoted in Engine Specification. Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed may increase the hazard of personal injury. When refuelling, STOP THE ENGINE, DO NOT SMOKE. Add fuel before starting the engine, never add fuel while the engine is running. Use a funnel when pouring fuel from a can into the tank. Do not fill the fuel tank beyond the bottom of the filler neck. Replace all fuel tank and container caps securely. Store fuel in containers specifically designed for this purpose. Refuel outdoors only and do not smoke while refuelling. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapours have dissipated. Allow the engine to cool before storing in any enclosure. Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark. If the fuel tank has to be drained, this should be done outdoors. Do not spill fuel onto hot components. When servicing batteries, DO NOT SMOKE, and keep naked lights away. Do not place any metal objects across the terminals.

GB-5

3

SAFETY INSTRUCTIONS

GB DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.

WARNING Hydraulic Fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought.


IMPORTANT: Transport speed is for highway use only. Never select transport speed on grass areas or uneven or unsurfaced roads or tracks. The operating instruction for the Cutting Units are contained in a separate Publication.

WARNING California Proposition 65 Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm

WARNING

WARNING

Batteries produce explosive gases and contain corrosive acid and supply levels of electrical current high enough to cause burns.

DO NOT USE ON SLOPES GREATER THAN 15°

WARNING Before releasing transport latches it is important that all cutting units are fully raised. 1.

Park the machine on level ground.

2.

With the engine running at operating speed raise the cutting units to their maximum position by operating lift levers whilst seated in the driving position.

3.

Disengage drives, stop the engine and make sure all moving parts are stationary. Apply brakes and remove the starter key.

4.

transport latches can now be released.

GB-6

4


SPECIFICATIONS

GB 4.1

4.3 DIMENSIONS Width of cut: 2.5 metres (98in) 2.3 metres (90in) Narrow AR Overall width: 2.6 metres(104in) 2.44 metres (96in) Narrow AR Overall width: 2.13 metres (84in) (transport) Overall height: 1.6 metres (63in) Overall length: 3.1 metres (122in) Overall weight of machine: 1560kg (3432lb)

ENGINE SPECIFICATION

TYPE:

Kubota 34.7KW (46.5HP) @ 3000 RPM, 4 cylinder (in line) Turbo charged Diesel engine, 4 stroke, water cooled, 1498cc (91.44 cu.in) with 12V electric start. Model: V1505-TE Maximum Speed: 3000 ± 50 RPM (No load) Idle Speed: 1500 RPM Oil Sump Capacity:6.4 litres (11.26 Imp.pints) Fuel: No. 2-D Diesel fuel (ASTM D975) 4.2

4.4 VIBRATION LEVEL The machine was tested for whole body and hand/ arm vibration levels. The operator was seated in the normal operating postion with both hands on the steering mechanism. The engine was running and the cutting device was rotating with the machine stationary. Standard ISO 5349: 1986 Mechanical vibration. Guidelines for the measurement and the assessment of human exposure to handtransmitted vibration.

MACHINE SPECIFICATION

Frame construction:Heavy duty formed steel chassis with box section frame rails. Cutting unit drive: Fixed displacement hydraulic motors directly coupled to cutting unit. Transmission: Full time 4-wheel drive. Direct coupled variable displacement pump to direct coupled 29 cu in front, 21 cu in rear wheel motors. Speeds: Cutting: 0 - 12km/h (0 - 7.5 mph) FORWARD Transport: 0 - 14km/h (0 - 8.7mph) FORWARD Reverse: 0 - 6.4km/h (0 -4 mph) Steering: Hydrostatic power steering, with adjustable tilt steering wheel. Ground pressure: 14p.s.i. (1 kg/cm2 ) Brakes:

Fuel Tank Capacity: Hydraulic Tank Capacity: Battery:

Max LH or R H

AR 2 5 0 T U R B O SeriesC E H and / Arm Acceleration lev el

Accelerations m/s

2

X Ae q

Y Ae q

Z Ae q

0.899

0.536

0.546

D ominant Value

0.899

Standard ISO 2631-1: 1985 Evaluation of human exposure to whole body vibration -- Part 1: General requirements. AR 2 5 0 T U R B O SeriesC E Whole B ody Acceleration lev el Mean

Hydrostatic braking with mechanical type band parking brakes, 260mm x 45mm (10.25in x 1.75in) on front wheels.

Seat Location

Floor Location Accelerations m/s

2

Accelerations m/s

x

y

z

x

y

z

0.0187

0.0218

0.0254

0.021

0.0303

0.025

2

4.5 SLOPES DO NOT USE ON SLOPES GREATER THAN 15° The slope 15° was calculated using static stability measurements according to the requirements of EN 836.

45.4 litres (10 Imp. galls) 12 US galls

4.6 RECOMMENDED LUBRICANTS Engine oil: Should be to MIL-L-2104C or to A.P.I. Classification SE/SF/SG grades. [10W-30] Hydraulic Oil: To A.P.I. Classification CE/SF grades SAE 10W-30 Grease: Shell Darina R2, or equivilant.

37.8 litres (8.3 Imp. galls) 10 US galls Exide 093 (SAE 500)

TYR E PR ESSU R ES Front Wheel

R e ar Wh e e l

Product Ty re Siz e

Ty re Ty pe Ti tan Ultra Trac 4pr

AR 2 5 0

26.5 x 14.00 - 12

Ty re Pressure 1 4 - 2 0 p si

Ty re Siz e

1.00 - 1.37 bar

Ty re Ty pe Ti tan Ultra Trac 4pr

Ty re Pressure 1 4 - 2 0 p si

1.00 - 1.37 bar

20 x 10.00 - 8

GB-7

4

SPECIFICATIONS


GB 4.7

CUTTING UNIT SPECIFICATION

Cutting Blades: Envirodeck Patent pending twin blades. Lower blade 559mm (22in), upper blade 546mm (21.5in)

General: Five 559mm (22in) rotary mulching/side discharge decks supported by equal ratio lift arms. Drive: Fixed displacement hydraulic motors directly coupled to cutting unit. Control: Cutting unit lift lever with automatic shutoff and safety interlock restart. Construction: Heavy duty, welded pressed steel. Suspension: Steerable floating head. 4.8

Side Discharge Height of cut: Adjustable in 6mm (0.25in) increments 19mm(0.75in) to 133mm(5.25in) no tool required. Rear roller: 102mm (4in) diameter smooth roller.

CUTTING PERFORMANCE (AREA)

2.7 hectares/hr. at 12 km/hr. ( 6.67acres/hr at 7.5 mph) 10% allowance is included for normal overlaps and turning at the end of each cut. 4.9

TORQUES FINE PITCH METRIC THREADS

Dia (mm)

CORSE PITCH METRIC THREADS

GRADE 4.6

GRADE 4.8

GRADE 8.8

GRADE 10.9

GRADE 12.9

Dia (mm)

GRADE 4.6

GRADE 4.8

GRADE 8.8

GRADE 10.9

GRADE 12.9

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

6

0

0

0

0

0

6

5

6

12

17

21

8

12

16

32

45

54

8

11

15

30

42

51

10

24

31

63

88

106

10

22

30

59

84

100

12

42

57

113

159

191

12

39

52

104

146

175

14

67

90

179

252

302

14

62

82

165

232

278 434

16

103

137

274

385

462

16

96

129

257

362

20

209

279

557

783

940

20

188

251

502

706

847

22

281

375

750

1055

1266

22

256

341

683

960

1152

24

354

472

944

1327

1593

24

325

434

868

1220

1464

27

514

686

1371

1928

2314

27

476

635

1269

1785

2142

30

715

954

1908

2683

3219

30

646

862

1723

2424

2908

33

964

1286

2572

3616

4340

33

822

1097

2193

3084

3701

36

1196

1594

3189

4484

5381

36

1129

1506

3012

4235

5082

Dia (in)

GRADE A

GRADE S

GRADE T

GRADE V

GRADE X

Dia (in)

GRADE A

GRADE S

GRADE T

GRADE V

GRADE X (lbf. ft)

UNF THREADS

UNC THREADS

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

1/4

3.4

9.2

9.9

12.6

15.2

1/4

3.8

10.4

11.3

14.3

17.3

5/16

7

18.9

20.4

25.8

31.3

5/16

7.7

20.8

22.5

28.5

34.5

3/8

12.3

33.5

36.1

45.8

55.5

3/8

13.9

37.7

40.7

51.6

62.5

7/16

19.7

53.5

57.8

73.2

88.7

7/16

21.9

59.5

64.2

81.4

98.6

1/2

30.1

81.6

88

112

135

1/2

33.7

91.5

98.7

125

152

9/16

43.3

117

127

161

195

9/16

48.2

131

141

179

217

5/8

59.8

162

175

222

269

5/8

67.4

183

197

250

303

3/4

106

288

310

394

477

3/4

118

319

344

437

529

7/8

171

464

500

635

769

7/8

188

509

550

697

845

1

256

695

749

950

1152

1

279

757

817

1036

1255

1 1/8

363

984

1062

1347

1632

1 1/8

405

1099

1186

1504

1823

1 1/4

511

1387

1497

1899

2300

1 1/4

563

1529

1650

2093

2535

1 3/8

670

1820

1963

2490

3017

1 3/8

759

2061

2224

2821

3418

1 1/2

889

2414

2605

3303

4002

1 1/2

996

2703

2917

3699

4482

GB-8

5


LUBRICATION AND MAINTENANCE

GB

LUBRICATION AND MAINTENANCE CHART B lack bullet points are operator checks and white bullet points are workshop maintenance procedures

First 50 hours

D aily

E v ery 50 hours

E v ery 100 hours

E v ery 400 hours

E v ery 600 hours

E nd of S easo n

E N GIN E C heck Oi l Level C hange Oi l

l l

l

C lean A i r Fi lter E lement

l

l

C hange A i r Fi lter E lement C hange Oi l Fi lter C artri dge

l

Replace Fuel Fi lters

l

l

l

l

l

l

MAC H IN E C heck Interlock S ystem

l

C heck/Top-up C oolant Level

l

C heck/D rai n Water S eperator

l

C heck Tyre P ressure

l

C heck Hydrauli c Flui d Level

l

C heck/C lean E ngi ne B ay, B ug S creen & Radi ator

l

l

C heck Nuts & B olts For Ti ghtness

l

C heck Hydrauli c Fi tti ngs For Ti ghtness

l

C heck Rear Wheel Toe-i n

l

C heck B attery C ondi ti on C heck B elt Tensi on

l l

l

C hange Hydrauli c Oi l & Fi lter

l

l

D rai n & C lean Fuel Tank

l

l

D rai n & Flush C ooli ng S ystem

l

C heck P arki ng B rake A djustment

l

*S erv ice more often in dirty conditions Lubricate the Grease Fittings with S hell D arina R 2 grease weekly (S E E C H AR T)

GB-9


GB LUBRICATION

Fig.3

Lubricate at arrows

FLU ID R EQU IR EMEN TS

GB-10

QU AN TITY

TYPE

EN GIN E OIL (with filter)

6.4 Li tres

10W 30 (SE/SF/SG)

H YD R AU LIC OIL (with filter)

37.9 Li tres

10w 30 (C E-SF)

R AD IATOR C OOLAN T

5 Li tres/6.8 Li tres

50% ANTI-FREEZE

5


GB


LUBRICATION 5.1

ENGINE: First 50 working hours and every 100 working hours.

Change Engine Oil. (a) Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. (b) Replace the drain plug and fill engine with 6.4 litres of oil(with filter). Fig.1

A Oil Fill, B DIPSTICK

Change Engine Oil Filter (A(Fig.2)) (a) Remove single-unit cartridge (A) (b) Clean area on crankcase. (c) Apply thin coat of oil to cartridge gasket before installing. (d) Tighten filter by hand only. (e) Check for oil leaks around the cartridge gasket after engine is started.

Fig.1

Fig.2

5.2

MACHINE: Lubricate the following points. Weekly or every 40 working hours.

1. Lubricate the following with Shell Darina R2 grease. (Fig.3) (a) (b) (c) (d) (e) (f) (g) (h)

Lift arm pivots. Rear Axle centre pivot. Steering rams-inner pivots. Steering ram rod end. Steering Track Rod, Rod End. Cutter deck, roller ends. Cutter deck, wheels. Lift arm yoke pivots.

GB-11

5


GB


LUBRICATION 5.3

MACHINE: Every 600 Working Hours.

Change Hydraulic Oil 1. Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.4)) 2. Allow tank to drain and replace plug. 3. Refill tank with approx 38 litres of SAE 10W-30 Oil through one of the brass plugs. (B(Fig.5)) 4. Hydraulic Oil should be filled to half way up the sight tube. (A(Fig.5)). IMPORTANT-Whenever the closed loop transmission circuit has been broken into, it is essential that the circuit is flushed prior to use. Absolute cleanliness must be observed when filling the hydraulic tank. Oil must be filtered through a 25micron filter before entering the hydraulic tank.

Fig4

Change Hydraulic Oil Filter (A)(Fig.6)) 1. Wipe filter canister and housing to remove any dirt present. 2. Place a suitable drip tray under the filter. 3. Unscrew filter and dispose of safely. 4. Replace with new filter canister. 5. Coat the top outside lip of the filter canister with a thin film of oil, fill filter with clean hydraulic fluid and refit the filter canister. 6. Filter should be replaced before refilling hydraulic tank. Fig.5

Fig.6

GB-12

5


GB


LUBRICATION 5.4

HYDRAULIC TEST PORTS

If any problems are experienced with the hydraulic system service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature. TEST PORTS (Fig.7,8,9): 1.

Deck drive pressure: 221 bar (3200 psi). (A(Fig.7))

2.

Four wheel drive pressure: 207 bar (3000 psi). (A/B(Fig.8)).

3.

Lift and power steering pressure: 83 bar (1200 psi). (A(Fig.9)).

NOTE:

Any servicing of the hydraulic system must be carried out by trained service personnel.

Fig.7

Fig.8

Fig.9

GB-13

5


GB


MAINTENANCE 5.5

ENGINE MAINTENANCE: Every 100 hrs

Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Water Separator - If water is not removed from the fuel, extensive damage can be done to the fuel injection system. 1.

With engine off, open vent (A) at top of water separator. Open drain valve (B) at bottom of water seperator to allow any water to drain out. If water is present, it will drain first. When fuel emerges from the valve (B), close the valve. Close the vent (A).

2. 3.

Fig.10

NOTE: Failure to drain water reduces fuel filter efficiency. Bleeding air from fuel system (Fig.11) 1. Turn the ignition switch to the ON position (don't start engine). 2. Open air vent (A) on side of injection pump to allow air to escape. 3. Retighten air vent. 4. Turn ignition to OFF.

5.6

Fig.11


Replace In-line fuel (A) (Fig.12) Cleaning the air filter Remove loose dirt from element with compressed air working from the clean to dirty side, using compressed air max 6 bar , with nozzle 5cm from element. Change air filter (Or every 6 cleanings) (Fig.13) 1. Raise bonnet. 2. Remove end cap of air filter cartridge. 3. Remove accumulated dust or dirt. 4. Remove filter element (A) (pull straight out firmly) 5. install new filter element (press firmly against rear shoulder) 6. Replace end cap and fasten with clips NOTE:

GB-14

Extensive damage to engine can result from an inadequate air supply.

Fig.12

5


GB


MAINTENANCE 5.6


Changing fuel filter (Fig.14) 1. Unscrew filter (A) from filter head. 2. Remove water (B) separator from filter and discard filter. 3. Fit water separator to new filter and refit filter to head. 4. Bleed air from system as describe in section 5.5.

Fig.14

Fig.13

5.7

MACHINE MAINTENANCE

Battery. Keep fluid levels above battery plates.

WARNING Wear eye protection when servicing battery.

Other Regular Service. Verify proper operation of safety interlock switches (Neutral switch, Seat switch, etc.) Ensure nuts and bolts remain tight. Keep tyre pressure at 1kg/cm2 (14psi). Follow the engine manufacturers maintenance recommendations. If a label becomes worn or removed, see the LABELS section of this manual or the tractor Parts Manual for replacement information. NOTE: When washing machine with pressure spray washers or steam cleaners, avoid washing bearing areas because cleaning solutions might penetrate

bearing seals and cause premature bearing failure. Storage Store petrol or diesel fuel in an approved container in a cool dry place. Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them. Do not store fuel or petrol/diesel fuel powered equipment in any closed area where heating appliances, pilot lights or any sort of open flame is present. Before storing, allow the engine to cool, and drain fuel completely from fuel tanks and containers. Maximum safety and best mowing results can only be expected if the mower is maintained and operated properly.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING

GB-15

5


GB


MAINTENANCE 5.8

END OF SEASON or when required

Change Hydraulic Oil 1. Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.15)) 2. Allow tank to drain and replace plug. 3. Refill tank with approx 38 litres of SAE 10W-30 Oil through one of the brass plugs. (B(Fig.16)) 4. Hydraulic Oil should be filled to half way up the sight tube. (A(Fig.16)). IMPORTANT-Whenever the closed loop transmission circuit has been broken into, it is essential that the circuit is flushed prior to use. Absolute cleanliness must be observed when filling the hydraulic tank. Oil must be filtered through a 25micron filter before entering the hydraulic tank. Change Hydraulic Oil Filter (A)(Fig.17)) 1. Wipe filter canister and housing to remove any dirt present. 2. Place a suitable drip tray under the filter. 3. Unscrew filter and dispose of safely. 4. Replace with new filter canister. 5. Coat the top outside lip of the filter canister with a thin film of oil, fill filter with clean hydraulic fluid and refit the filter canister. 6. Filter should be replaced before refilling hydraulic tank. Change Coolant. 1. Completely drain the cooling water from the radiator and flush the cooling system with flushing detergent. 2. Check for leaks or loose connections at the radiator, cylinder head gasket, etc. 3. Mix antifreeze coolant and water at the specified ratio before pouring into the engine. Note:

Fig.15

Fig.16

When topping up the cooling system fill with 50/50 solution.

Fig.17

GB-16

6

ADJUTMENTS

GB


ADJUSTMENTS 6.1 SPEED LIMITER The transport and mow speeds are factory set and should not need altering.

6.2

NOTE: Textron Turf Care cannot be held responsible for loss of performance or machine damage if these speeds are adjusted outside the speeds shown in the machine specification.

REAR WHEEL TOE-IN

The rear wheels should toe in 3.2mm(1/8") from the front to the back of the wheel. (Fig.18) 1. 2. 3.

6.3

Loosen locknuts D at rosejoints inside each of the rear wheels. For each wheel, rotate tie rod C until the toe-in is correct. Tighten locknuts D.

STEERING SHAFT

Fig.18

Casting B should just contact pin A on both sides. (Fig.18) 1. 2. 3.

6.4

Loosen nut F. Verify steering balance by rotating steering shaft G in its cylinder to produce full steering right and left. Tighten nut F.

ALTERNATOR

The fan belt is adjusted so that it can be deflected 5mm (0.2in) with a force of 5 kg (11 lbs) applied midway between the crankshaft and alternator pulley. (Fig.19) To adjust: 1. 2. 3.

Loosen alternator bolts A. Move the alternator to tighten or loosen fan belt. Tighten bolts A.

Fig.19

GB-17

6

ADJUTMENTS

GB


ADJUSTMENTS 6.5

STANDARD FOOT BRAKE & BRAKE BANDS

Adjust so that both brakes lock evenly when the parking brake foot pedal is depressed. Loosen nuts A and turn nuts B on the two cables (Fig.20). Also, adjust nuts A (Fig.21) for each wheel so that neither brake band drags when the parking brake is disengaged.

Fig.20

Fig.21

GB-18

6


ADJUTMENTS

GB ADJUSTMENTS 6.6

BLADE CHANGE

CAUTION: Blades are extremely sharp and can cause severe cuts. For your protection, hold blade with thick leather work glove only. 1.

Remove blade bolt.

2.

Remove blade assembly from deck .

3.

Fit new blade. (Fig.22)

3.

Replace blade assembly in sequence shown (Fig.22) over hydraulic motor spindle.

4.

Fig.22

Tighten blade bolt with torque wrench set to 95N-m (70 ft-lb) torque (Fig.23) .

Fig.23

6.7

BLADE SHARPENING

Blades may be sharpened by filing or grinding. When sharpening, maintain blade balance within 19.4 g/cm (5/8 oz/in). Failure to keep the blade balanced causes exess vibration, blade wear and shortened blade life, and may harm other mechanical components of the machine as well. To check blade balance

NOTES:

Do not overheat or weaken blades when sharpening.

Do not straighten bent blades.

*

If the lift portion of the blade is worn thin, replace with a new blade.

1.

Determine if there is a lighter end.

Replace cracked or bent blades.

2.

Attach a 3.9g (1/8 oz) weight to the lighter end 127mm (5in) from the centre of the blade.

For greatest safety always use genuine replacement blades .

3.

If the blade is adequately balanced, the weight should convert the light end into the heaviest end. If correction is required, file or grind the heavy end to obtain balance.

GB-19

7

TROUBLESHOOTING


GB 7.1

GENERAL

The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor.

Sy mptoms

Engi ne wi ll not start.

Engi ne hard to start or runs poorly.

Engi ne Stops.

Engi ne Overheati ng.

Battery not holdi ng charge. Battery li ght on.

D ecks cut unevenly. Poor quali ty of cut.

GB-20

Possible C auses

Action

1. Glow Plug has not ti med out.

1. Reset i gni ti on swi tch and allow glow plug to ti me out before cranki ng engi ne.

2. Battery low on charge or defecti ve.

2. Inspect condi ti on of battery and battery connecti ons.

3. Fuel tank empty or fuel contami nated.

3. Fi ll tank wi th fresh fuel. C hange fi lter, Bleed ai r from li nes.

4. Blown Fuse.

4. Replace Fuse.

5. D efecti ve Starter Relay.

5. Test and replace relay i f neccesary.

6.Forward/Reverse pedal latch depressed.

6. Ensure Forward/Reverse pedal neutral latch not depressed.

7. Mow swi tch set to cut.

7. Set mow swi tch to off.

1. Fuel tank empty or fuel contami nated.

1. Fi ll tank wi th fresh fuel. C hange fi lter, Bleed ai r from li nes.

2. Ai r C leaner blocked or di rty.

2. C heck ai r cleaner, replace as neccesary.

3. Injectors, fuel pump.

3. C onsult engi ne manual.

4. Other Engi ne Problem

4. C onsult engi ne troubleshooti ng gui de.

1. Fuel tank empty

1. Fi ll wi th fresh fuel and bleed li nes

2. Interlocks not set before leavi ng operators seat

2. Set mow swi tch to off. Ensure forward/reverse neutral latch i s not depressed.

1. C oolant level low

1. Inspect and add 50/50anti freeze soluti on i f requi red.

2. Radi ator ai r i ntake restri cted

2. C lean wi re mesh guard at radi ator.

3. Waterpump/alternator belt or fan belt loose or broken.

3. Inspect waterpump/alternator belt and fan belt. Ti ghten i f neccesary.

1. Loose or corroded battery termi nals.

1. Inspect termi nals, clean and ti ghten as requi red.

2. Low electrolyte level i n battery.

2. Refi ll battery wi th di stelled water

3. Alternator belt loose or broken.

3. Inspectwaterpump/alternator belt. Ti ghten i f neccesary.

4. Alternator defecti ve.

4. See engi ne manual.

1. C utti ng blades are worn.

1. Replace blades.

2. Engi ne speed too low.

2. C heck engi ne speed, run engi ne at full throttle.

3. C utter motors worn.

3. C heck case drai n leakage & flow check cutti ng ci rcui t.

4. Ground speed to hi gh

4. Set work speed stop.

5. Ground wei ght i ncorrectly adjusted

5. Adjust ground wei ght control valve unti l correct ground wei ght i s achi eved.

Section


SCHEMATICS

GB

LH/RR 8 T

F G

Ø 0.088 H

PD1 ORF1

B

E

A

CV1

AUX

IN RV2

OUT

13

LH/FR 7

RH/FR 10

11

14 15

300 PSI

CV

M2

M1 SV

G

C

RV1

G

T

C

3200 PSI

P

CV2

C

LT

RT

20

D

210BAR B

M2

L2

210BAR M1

17

A

16

18

S

M4

I

M5

13.9cc CHRG RV 283 PSI

12

19

RH/RR 9

SERVO PISTON

21

HYDRAULIC CIRCUIT

DRAIN

DECK MOTOR LIFT CYLINDER RETURN MANIFOLD PRESSURE MANIFOLD LIFT VALVE BACK PRESSURE VALVE LEFT FRONT WHEEL MOTOR LEFT REAR MOTOR RIGHT REAR MOTOR RIGHT FRONT MOTOR STEERING GEAR STEERING CYLINDER STEERING WHEEL TWO SECTION PUMP DECK VALVE RESERVOIR FILTER HEAD INLET MANIFOLD OIL COOLER M46 SAUER TRANSMISSION PUMP ENGINE

IN

OUT

IN

1015 PSI

LH/RR 1

RH/RR 1 1015 PSI OUT

1015 PSI IN DRAIN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

LH/RR 2

RH/RR 2

LH/FR 2 LH/FR 1 OUT

1015 PSI OUT

IN DRAIN

DRAIN

IN

1015 PSI

RH/FR 1

CTR/FR 1

RH/FR 2

CTR/FR 2

3

6

4

5

OUT

8.1

DRAIN

8

GB-21

8

SCHEMATICS


GB 8.2

ELECTRICAL CIRCUIT INSTRUMENT

KEY TO WIRING DIAGRAM

CABLE COLOUR CODE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

R G O S B W K P Y U N LG

GB-22

LIGHTS LIGHT SWITCH LIGHTS SWITCH LAMP 4WD SWITCH DETACHABLE LINK 4WD SWITCH LAMP TEMP GAUGE FUEL GAUGE ENG OVER HEAT OIL PRESS PRE-HEAT CHARGE SPLIT TO MAIN HARNESS # 1 SPLIT TO MAIN HARNESS # 2 SPLIT TO MAIN HARNESS # 3 CUTTER SWITCH LAMP CUTTER SWITCH

Red Green Orange Grey Black White Pink Violet Yellow Blue Brown Light Green

E.G. R/W = Red/White

8


SCHEMATICS

GB 8.3

ELECTRICAL CIRCUIT MAIN

KEY TO WIRING DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

KEY SWITCH OFF HEATERS RUN START FOOT SWITCH REEL SWITCH LAMP RELAY SPLIT TO INSTRUMENT PANEL # 2 SPLIT TO CAB WIRING ALTERNATOR NEUTRAL SWITCH FUEL PUMP CUTTER RELAY STARTER RELAY FUEL LEVEL SENDER

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

RUN SOLENOID SEAT DELAY RELAY RELAY (EC) STARTER 12V BATTERY 70 AMP RELAY GLOW PLUGS SEAT SWITCH BACKLAP SWITCH HOUR METER OIL TEMP SWITCH WATER TEMP SENDER OIL PRESSURE SWITCH 4WD SOLENOID CUTTER SOLENOID SPLIT TO INSTRUMENT PANEL #3 SPLIT TO INSTUMENT PANEL #1 SPLIT TO OIL LEAK SENSOR

GB-23

8

SCHEMATICS

GB 8.4


ELECTRICAL CIRCUIT FUSES AND RELAYS

FUSES (STEER TOWER) FUSE A - 30 AMP (IGNITION) WIRE COLOURS RED/WHITE & REDWHITE FUSE B - 10 AMP (FUEL PUMP/ALTERNATOR) WIRE COLOURS ORANGE & ORANGE/ BLUE. FUSE C - 10 AMP (LIGHT SWITCH) WIRE COLOURS ORANGE & ORANGE/ BROWN. FUSE D - 20 AMP (SPLIT TO CAB/HOUR METER/ SAFETY SWITCHES) WIRE COLOURS ORANGE & ORANGE. FUSE E - 5 AMP (SEAT SWITCH/BACKLAP SWITCH) WIRE COLOURS BLUE/GREEN & WHITE/BLUE.

Fig.24

RELAYS/COMPONENTS(STEER TOWER) COMPONENT F - SEAT SWITCH DELAY. WIRE COLOURS ORANGE & BLUE/GREEN. RELAY G - CUTTER RELAY. WIRE COLOURS ORANGE & BLACK & WHITE/RED & WHITE RED. RELAY H - STARTER RELAY . WIRE COLOURS BLUE/YELLOW & BLACK & RED/WHITE & BROWN & BLUE/GREEN. RELAY I - RELAY (EC). WIRE COLOURS WHITE/ BLACK & WHITE/BLACK & BLACK & BROWN/BLACK. COMPONENT J - LAMP TIMER. WIRE COLOURS GREEN/WHITE & RED/WHITE & GREEN & BLACK

Fig.25

GB-24

8

SCHEMATICS

GB 8.4


ELECTRICAL CIRCUIT FUSES AND RELAYS

RELAYS/COMPONENTS(BONNET LANDING PANEL) RELAY K- 70 AMP RELAY. GLOW PLUGS. WIRE COLOURS WHITE & GREEN & BLACK & RED. COMPONENT L - 40 AMP CIRCUIT BREAKER. WIRE COLOURS RED & RED.

Fig.26

GB-25


GB NOTES

GB-26

1

OBSAH

JACOBSEN AR250 Øada: CE NÁVOD K ÚDRBÌ A PØÍRUÈKA K DÍLÙM

CZ 1

OBSAH

2 2.1 2.2 2.3

ÚVOD IDENTIFIKACE VÝROBKU ........................................................................................... 2 PØÍRUÈKA K NÁHRADNÍM DÍLÙM ........................................................................... 2 POUITÍ PØÍRUÈKY K DÍLÙM ................................................................................... 3

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

BEZPEÈNOSTNÍ POKYNY PROVOZNÍ POKYNY .................................................................................................... 4 BEZPEÈNOSTNÍ ZNAÈKY ........................................................................................... 4 STARTOVÁNÍ MOTORU ................................................................................................. 4 ØÍZENÍ STROJE ............................................................................................................. 4 PØEPRAVA STROJE ...................................................................................................... 4 OPUTÌNÍ MÍSTA ØIDIÈE ........................................................................................... 5 SVAHY ............................................................................................................................ 5 ZABLOKOVANÉ ACÍ VÁLCE ....................................................................................... 5 SEØÍZENÍ, LUBRIKACE A ÚDRBA .......................................................................... 5/6

4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9

SPECIFIKACE SPECIFIKACE MOTORU ............................................................................................... 7 SPECIFIKACE STROJE ................................................................................................. 7 ROZMÌRY ...................................................................................................................... 7 ÚROVEÒ VIBRACÍ ......................................................................................................... 7 SVAHY ............................................................................................................................ 7 DOPORUÈENÉ MAZACÍ PROSTØEDKY .................................................................... 7 TECHNICKÉ ÚDAJE ACÍ JEDNOTKY ...................................................................... 8 ACÍ VÝKON (PLONÝ) ................................................................................................ 8 KROUTÍCÍ MOMENTY .................................................................................................. 8

5

5.3 5.4 5.5 5.6 5.7 5.8

LUBRIKACE A ÚDRBA TABULKA LUBRIKACE A ÚDRBY .......................................................................... 9/10 MOTOR: POPRVÉ PO 50 HODINÁCH PROVOZU A PAK KADÝCH 100 HODIN PROVOZU ................................................................. 11 STROJ: LUBRIKUJTE NÁSLEDUJÍCÍ MÍSTA. TÝDNÌ NEBO KADÝCH 40 HODIN PROVOZU. ..................................................... 11 STROJ: KADÝCH 600 HODIN PROVOZU ............................................................... 12 HYDRAULICKÉ TESTOVACÍ VENTILY ........................................................................ 13 ÚDRBA MOTORU: KADÝCH 100 HOD .................................................................. 14 ÚDRBA MOTORU: KADÝCH 400 HOD ............................................................... 14/15 ÚDRBA STROJE ......................................................................................................... 15 KONEC SEZÓNY NEBO PODLE POTØEBY ............................................................... 16

6 6.1 6.2 6.3 6.4 6.5 6.6 6.7

SEØÍZENÍ OMEZOVAÈ RYCHLOSTI ............................................................................................ 17 SBÍHAVOST ZADNÍCH KOL ........................................................................................ 17 HØÍDEL ØÍZENÍ ............................................................................................................ 17 ALTERNÁTOR ................................................................................................................ 17 STANDARDNÍ NONÍ BRZDA A BRZDOVÉ PÁSY .................................................... 18 VÝMÌNA NOÙ ............................................................................................................ 19 OSTØENÍ NOÙ ........................................................................................................... 19

7 7.1

ODSTRAÒOVÁNÍ PROBLÉMÙ VEOBECNÉ ................................................................................................................. 20

8 8.1 8.2 8.3 8.4

SCHÉMATA HYDRAULICKÝ OKRUH ............................................................................................. 21 UKAZATELE ELEKTRICKÉHO OBVODU ................................................................... 22 VEDENÍ ELEKTRICKÉHO OBVODU ........................................................................... 23 POJISTKY A RELÉ V ELEKTRICKÉM OBVODU ..................................................... 24/25

5.1 5.2

CZ-1

2

ÚVOD


CZ 2.1

IDENTIFIKACE VÝROBKU

A B C D E

B

A C D

2.2

E

Název stroje Výrobní èíslo Rok výroby Hmotnost stroje Výkon motoru

PØÍRUÈKA K NÁHRADNÍM DÍLÙM

V zájmu zachování provozuschopnosti vaeho zaøízení v plném rozsahu a jeho produktivity spoleènost Ransomes doporuèuje mít stále na skladì ty nejpouívanìjí poloky potøebné pro údrbu. Pro dalí podpùrné materiály a kolící pomùcky jsme zahrnuli èísla dílù.

Ser visní díly Èíslo dílu

Popis

Èíslo dílu

Popis

16271-3209-0

Filtr motorového oleje W178025

Hydraulický filtr (sání)

15221-4308-0

Filtr motorového paliva

68851-5203-0

Elektrické èerpadlo paliva

2198147-01

Vloka vzduchového f ilt r u

13351-4301-1

Palivový filtr typu in-line

16286-6360-2

Zapalování

Podpùrné ser visní materiály

CZ-2

Èíslo dílu

Popis

Èíslo dílu

Popis

97898-04180

Pøíruèka k dílùm motoru

24490G

Návod k údrbì stroje a pøíruèka k dílùm

16622-8916-2

Návod k obsluze motoru

24491G

Návod k obsluze a bezpeènostní pøíruèka stroje

-

Servisní pøíruèka motoru

-

Servisní pøíruèka stroje

2


ÚVOD

CZ 2.3

POUITÍ PØÍRUÈKY K DÍLÙM

ÈÍSLO POLOKY

Vechny díly uvedené na obrázcích obsahují èíslo poloky. Díly bez èísla poloky zøejmì v obrázcích nejsou snadno identifikovány, ale obvykle jsou úzce vázány na bezprostøednì pøiléhající díl. SESTAVY

Úplná sestava, napø. motor na pohon kol èi hydraulický motor nebo sestava s válcem, je uvedena jako úplná poloka, její dalí jednotlivé souèásti jsou uvedeny samostatnì. Sestava je uvedena pod svým èíslem dílu a díly souèástí jsou uvedeny s odsazením vpravo, napø.: POL.

4295 4296 4298 4300 4301 4301.1 4301.2 4301.3 4301.4 4301.5 4301.6 4301.7 4301.8

RANSOMES È. DÍLU

MBG2504 MBG3848 450865 450378 Wl001 008162130 008170390 008161830 008169140 008169150 002993010 008161990 008170780

POPIS

DRÁK ZÁPADKA ROUB, M8 x 20, SCKT CSK HD MATICE, M8 NYLOC Sada kol Sest. kola a náboje Pneumatika Ráfek Sest. náboje Kryt Lubrikátor Kolo a pneumatika Pneumatika

POÈET

1 2 2 2 1 1 1 1 1 1 1 2 2

POZNÁMKY

(zadní)

(pøední)

Vechny poloky zøejmì není moné vyobrazit. Urèité poloky zakoupené od externích dodavatelù obsahují nìkteré díly souèástí, je zøejmì nebudou dostupné u spoleènosti Ransomes a musejí se objednat zvlá u pøísluného dodavatele. MNOSTVÍ

Uvedená mnoství se týkají jedné sestavy èi podsestavy. POUITÍ KATALOGU DÍLÙ

Urèete funkci a pouití poadovaného dílu. Pøejdìte na stránku hlavního rejstøíku a vyberte pøísluný oddíl. Vyhledejte díl na obrázku i v katalogu dílù a odeètìte mnoství ze sloupce pøísluného MODELU. ÈÍSELNÝ REJSTØÍK

Jde o souhrn vech èísel dílù uvedených v pøíruèce, jen je uspoøádán v èíselném poøadí. Navíc obsahuje stránku a èíslo poloky, pod ní jsou tyto díly uvedeny. OBJEDNÁVÁNÍ NÁHRADNÍCH DÍLÙ

Pøi objednávání náhradních dílù je nejdùleitìjí uvést VÝROBNÍ ÈÍSLO stroje, ÈÍSLO DÍLU, POPIS a poadované MNOSTVÍ. Jakékoli svévolné úpravy provedené na tomto stroji mohou výrobce zbavit odpovìdnosti za vechny vzniklé kody nebo zranìní. ZKRATKY

N/A Není k dispozici AR Podle poadavkù

CZ-3

3

BEZPEÈNOSTNÍ POKYNY

CZ

Tento bezpeènostní symbol v pøíruèce oznaèuje dùleité bezpeènostní zprávy. Je-li vidìt tento symbol, dbejte zvýené opatrnosti na monost úrazu, dùkladnì si pøeètìte pøíslunou zprávu a informujte ostatní operátory. 3.1

3.2

3.3

3.4

CZ-4

PROVOZNÍ POKYNY

Zajistìte, aby vechny pokyny v této pøíruèce byly pøeèteny a zcela pochopeny. Tento stroj nesmí obsluhovat ádná osoba, která není plnì seznámena se vemi øídicími prvky a bezpeènostními postupy. Nikdy nepøipuste, aby tento stroj obsluhovaly dìti nebo osoby neseznámené s tìmito pokyny. Vìk obsluhy mùe být omezen místními pøedpisy.


BEZPEÈNOSTNÍ ZNAÈKY

Je nezbytné, aby vechny bezpeènostní títky byly èitelné. Pokud nìkterý títek chybí nebo není èitelný, musí být vymìnìn. Pokud byl vymìnìn libovolný díl stroje, který pùvodnì obsahoval bezpeènostní títek, musí být na náhradní díl upevnìn nový títek. Nové bezpeènostní títky lze obdret u prodejcù Ransomes.

STARTOVÁNÍ MOTORU

Pøed nastartováním motoru zkontrolujte, e jsou zataeny brzdy, øídicí páky jsou v neutrálu, chránièe ve správné poloze a nepokozené, a e pøihlíející osoby jsou vzdáleny od stroje. Motor nikdy nespoutìjte v budovì bez øádného odvìtrání.

ØÍZENÍ STROJE

Pøed rozjezdem stroje kontrolou zajistìte, e vechny díly jsou provozuschopné, a vìnujte zvlátní pozornost brzdám, pneumatikám, øízení a zabezpeèení acích noù. Vymìòte vadné tlumièe a ací stroj pouívejte pouze za denního svìtla èi dobrého umìlého osvìtlení. Vdy dodrujte pravidla silnièního provozu na vozovce i mimo ní. Za vech okolností buïte bdìlí a ostraití. Pøi pøejídìjí silnic nebo v jejich blízkosti sledujte provoz.

3.5

Pøed pøejídìním jiných ne travnatých povrchù zastavte rotaci noù. Nezapomínejte, e nìkteøí lidé neslyí èi nevidí a e dìti nebo zvíøata mohou jednat neoèekávanì. Udrujte dostateènì nízkou cestovní rychlost, abyste mohli úèinnì zastavit v nouzové situaci kdykoli a za jakýchkoli podmínek. V oblasti urèené k sekání odstraòte vechny pøekáky nebo se jim vyhnìte, abyste sníili riziko úrazu vech okolních osob i vás. Pøed couváním dbejte zvýené opatrnosti a zajistìte, aby prostor za strojem neobsahoval ádné pøekáky ani pøihlíející osoby. NIKDY nevozte pasaéry. Mìjte na pamìti, e operátor èi uivatel stroje je zodpovìdný za nehody nebo rizika, k nim dojde u ostatních osob èi jejich majetku. Chcete-li stroj zaparkovat, uloit èi ponechat bez dozoru, snite ací prostøedky v pøípadì, e nejsou pouity pøepravní zámky. Pøi sekání trávy vdy noste dostateènou obuv a dlouhé kalhoty. Zaøízení neobsluhujte, kdy máte bosé nohy nebo nosíte otevøené sandály. Drapák trávy èasto kontrolujte z hlediska opotøebení èi pokození. Po zasaení cizího pøedmìtu prohlédnìte ací stroj a pøípadné kody opravte pøed jeho dalím nastartováním a obsluhou. Pokud stroj zaène neobvykle vibrovat, okamitì jej zkontrolujte. PØEPRAVA STROJE

Ovìøte, e øezací jednotky jsou bezpeènì upevnìny v pøepravní poloze. Stroj nikdy nepøepravujte s rotujícím acím mechanismem. Øiïte stroj s velkým ohledem na vozovku a povrchové podmínky, místa s náklonem a terénní nerovnosti. Náhlé sníení rychlosti nebo brdìní mùe zpùsobit zvednutí zadních kol. Nezapomeòte, e stabilita zadní èásti stroje se sniuje zároveò s ubývajícím palivem.

3


CZ 3.6

OPUTÌNÍ MÍSTA ØIDIÈE

Zaparkujte stroj na vodorovné ploe. Pøed oputìním místa øidièe vypnìte motor a zkontrolujte, e vechny pohyblivé díly jsou zastaveny. Zatáhnìte brzdy a deaktivujte vechny pohony. Vytáhnìte klíè startéru.

3.7 SVAHY PØI PRÁCI NA SVAHU DBEJTE VÝJIMEÈNÉ OPATRNOSTI

Místní terénní vlny a prohlubnì mìní veobecný náklon. Vyhýbejte se místùm s podmínkami, je mohou zpùsobit smyk stroje. Na svazích a v ostrých zatáèkách jeïte se strojem pomalu. Náhlé sníení rychlosti nebo brdìní mùe zpùsobit zvednutí zadních kol. Nezapomeòte, e tzv. bezpeèný svah neexistuje. Jízda na travnatých svazích vyaduje výjimeènou opatrnost.

NEPOUÍVEJTE STROJ NA SVAZÍCH SE SKLONEM VYÍM NE 15° DÙLEITÉ: Pøi práci na jakémkoli svahu nastavte

odlehèení nápravy, je-li jím stroj vybaven, na maximum (+). 3.8

3.9

ZABLOKOVANÉ ACÍ VÁLCE

Vypnìte motor a ovìøte, e vechny pohyblivé díly jsou zastaveny. Zatáhnìte brzdy a deaktivujte vechny pohony. Opatrnì uvolnìte zablokování. Dbejte na bezpeènou vzdálenost vech èástí tìla od ostøí noe. Mìjte na pamìti energii pohonu, která mùe pøi uvolnìní blokování zpùsobit rotaci. Dbejte na bezpeènou vzdálenost dalích osob od øezací jednotek, protoe rotace jednoho válce mùe roztoèit ostatní válce. SEØÍZENÍ, LUBRIKACE A ÚDRBA

Vypnìte motor a ovìøte, e vechny pohyblivé díly jsou zastaveny. Zatáhnìte brzdy a deaktivujte vechny pohony. Pøeètìte si vechny pøísluné pokyny pro servis stroje. Pouívejte pouze náhradní díly dodávané pùvodním výrobcem.


Pøi seøizování acích válcù dbejte na to, aby nedolo k zachycení rukou a nohou pøi jejich rotaci. Dbejte na to, aby se dalí osoby nedotýkaly øezací jednotek, protoe rotace jednoho válce mùe roztoèit ostatní válce. Abyste sníili riziko poáru, udrujte sestavy motoru, tlumièe a baterie v èistotì, tj. bez trávy, listù a nadbyteèného maziva. Z bezpeènostních dùvodù vymìòte opotøebované nebo pokozené díly. Pøi práci pod zdvihnutými díly stroje si vdy ovìøte, e je zajitìna jejich dostateèná podpora. Stroj nerozebírejte, ani byste pøedtím uvolnili nebo zablokovali síly, které mohou zpùsobit nenadálý pohyb dílù. Rychlost motoru neseøizujte nad maximální hodnotu uvedenou v jeho technických údajích. Nikdy nemìòte nastavení omezovaèe motoru a motor nepøetáèejte. Provoz motoru nadmìrnou rychlostí mùe zvýit riziko úrazu osob. Pøi doplòování paliva VYPNÌTE MOTOR A NEKUØTE. Palivo doplòujte pøed nastartováním motoru, pøi sputìném motoru nikdy netankujte. Pøi nalévání paliva z kanistru do nádre pouijte nálevku. Palivovou nádr nepøeplòujte nad úroveò spodní èásti plnicího hrdla. Víèka palivové nádre a kanistru pevnì utáhnìte. Palivo skladujte v kanistrech výhradnì urèených k tomuto úèelu. Palivo doplòujte pouze venku a nikdy pøitom nekuøte. Dojde-li k rozlití paliva, nikdy nezkouejte nastartovat motor ale posuòte stroj pryè z oblasti rozlití. Ne se palivové páry zcela vypaøí, nesmí se do této oblasti dostat ádný zápalný zdroj. Pøed uloením stroje do krytého prostoru nechte vychladnout motor. Zaøízení nikdy neskladujte s palivem v nádri uvnitø budovy, kde by výpary mohly proniknout ke zdroji otevøeného plamene nebo jisker. Je-li nezbytné vypustit nádr, musí se tak uèinit venku. Nikdy nerozlijte palivo na horké souèásti. Pøi údrbì baterií NEKUØTE a nedopuste pøiblíení otevøených plamenù. Na svorky baterie nepokládejte ádné kovové pøedmìty. CZ-5

3


CZ NEBEZPEÈÍ Indikuje bezprostøednì nebezpeènou

situaci, která (pokud se jí nebudete snait pøedejít) POVEDE ke smrti nebo vánému zranìní. VAROVÁNÍ Indikuje potenciálnì nebezpeènou

situaci, která (pokud se jí nebudete snait pøedejít) MÙE VÉST ke smrti nebo vánému zranìní.


DÙLEITÉ: Cestovní rychlost je urèena pouze pro silnici. Cestovní rychlost nikdy nevolte na travnaté ploe nebo nerovných èi neupravených cestách.

Pokyny k obsluze øezacích jednotek jsou obsaeny v samostatné publikaci.

VÝSTRAHA Indikuje potenciálnì nebezpeènou

situaci, která (pokud se jí nebudete snait pøedejít) MÙE VÉST k lehkému nebo støednímu zranìní a pokození majetku. Mùe být rovnì pouita k výstraze proti postupùm, které nejsou bezpeèné.

VAROVÁNÍ Hydraulická kapalina unikající pod tlakem mùe proniknout kùí a zpùsobit váná zranìní. Musí být okamitì vyhledána lékaøská pomoc.

VAROVÁNÍ Baterie generují výbuné plyny. Navíc obsahují korozivní kyselinu a akumulovaný silný elektrický proud, je mohou zpùsobit popáleniny.

VAROVÁNÍ Pøed uvolnìním pøepravních zámkù je nutné, aby vechny øezací jednotky byly úplnì zvednuty. 1. Zaparkujte stroj na vodorovné ploe. 2. Pøi sputìném motoru s provozní rychlostí zvednìte øezací jednotky do maximální polohy pomocí zvedacích pák, kdy zároveò sedíte na místì øidièe. 3. Odpojte pohánìné jednotky, vypnìte motor a ovìøte, e vechny pohyblivé díly jsou zastaveny. Zatáhnìte brzdy a vytáhnìte klíè startéru. 4. Nyní mùete uvolnit pøepravní zámky.

CZ-6

VAROVÁNÍ Kalifornská vyhláka è. 65 Výfuk motoru, nìkteré jeho sloky a urèité souèásti vozidla obsahují nebo emitují chemické slouèeniny, o nich je státu Kalifornie známo, e zpùsobují rakovinu, vady u novorozených dìtí a jiné poruchy reprodukce.

VAROVÁNÍ NEPOUÍVEJTE STROJ NA SVAZÍCH SE SKLONEM VYÍM NE 15°.

4


TECHNICKÉ ÚDAJE

CZ 4.1

TECHNICKÉ ÚDAJE MOTORU

TYP:

Model: Maximální rychlost: Volnobìh: Objem olejové vany: Palivo: 4.2

4.3

Kubota 46,5 CV @ 3000 ot./ min., 4válcový (øadový) vznìtový motor s turbodmychadlem, 4dobý, vodou chlazený, 1498 cc s 12V elektrickým startérem. V1505-TE

íøka øezu:

2,5 metru 2,3 metru - AR skoupý Celková íøka: 2,6 metru 2,44 metru - AR skoupý Celková íøka (pøeprava): 2,13 metru Celková výka: 1,6 metru Celková délka: 3,1 metru Celková hmotnost stroje: 1560 kg

3000 ± 50 ot/min (bez zátìe) 1500 ot./min.

4.4

Pohon øezacích jednotek: Pøevodovka: Rychlosti: Øezání: Pøeprava: Zpáteèka: Øízení: Zatíení plochy: Brzdy:

Palivová nádr Kapacita: Hydraulická nádr Kapacita: Baterie:

ÚROVEÒ VIBRACÍ

Stroj byl testován na úrovnì vibrací celého tìla a rukou/paí. Operátor byl posazen v normální provozní poloze s obìma rukama na mechanismu øízení. Zatímco stroj stál, motor byl sputìn a ací zaøízení rotovalo.

6,4 litru Naftové palivo è. 2-D (ASTM D975)

TECHNICKÉ ÚDAJE STROJE

Rámová konstrukce:

ROZMÌRY

Max. akcelerace LR èi PR m/s2

AR250 TURBO Øada CE Úroveò akcelerace ruky / pae

Robustní asi z tvarované oceli s rámovými kolejnicemi truhlíkového prùøezu.

X Aeq

Y Aeq

Z Aeq

0,899

0,536

0,546

Dominantní hodnota

Hydraulické motory s pevnou litráí, pøímo vázané na øezací jednotky. Stálý pohon vech 4 kol. Pøímo vázané èerpadlo s mìnitelnou litráí na pøímo vázané motory: 475 cc vpøedu a 344 cc vzadu.

0,899

Standard ISO 5349: 1986 Mechanické vibrace.

Smìrnice pro mìøení a vyhodnocení úrovní pøi vystavení èlovìka ruènì pøenáené vibraci. AR250 TURBO Øada CE Úroveò akcelerace celého tìla

0 12 km/h VPØED 0 14 km/h VPØED 0 6,4 km/h Hydrostatické øízení s posilovaèem, volant s nastavitelným sklonem.

Støed

Poloha podlahy Akcelerace m/s2 x

y

0,0187

Poloha sedadla Akcelerace m/s2 z

x

0,0218 0,0254 0,021

y

z

0,0303

0,025

Standard ISO 2631-1: 1985 Posouzení úrovní pøi

vystavení èlovìka vibraci celého tìla èást 1: Veobecné poadavky.

1 kg/cm2

Hydrostatické brdìní s pásovými ruèními brzdami mechanického typu, 260 mm x 45 mm na pøedních kolech.

4.5

SVAHY

45,4 litru

4.6

37,8 litru

Motorový olej:

NEPOUÍVEJTE STROJ NA SVAZÍCH SE SKLONEM VYÍM NE 15°

Sklon 15° byl vypoèten pomocí hodnot mìøení statické stability podle poadavkù normy EN 836.

Exide 093 (SAE 500)

DOPORUÈENÉ MAZACÍ PROSTØEDKY

Hydraulický olej: Mazivo:

Mìl by být dle normy MIL-L2104C nebo tøídy SE/SF/SG podle klasifikace A.P.I. [10W-30] Tøídy CE/SF podle klasifikace A.P.I. SAE 10W-30 Shell Darina R2 nebo ekvivalentní.

TLAK V PNEUMATIKÁCH Zadní kolo

Pøední kolo

Produkt

Velikost pneumatiky

AR 250

26,5 x 14,00 - 12

Typ pneumatiky Titan Ultra Trac 4pr

Tlak pneumatiky 14 - 20 psi

1,00 - 1,37 bar

Velikost pneumatiky 20 x 10,00 - 8

Typ pneumatiky Titan Ultra Trac 4pr

Tlak pneumatiky 14 - 20 psi

1,00 - 1,37 bar

CZ-7

4

TECHNICKÉ ÚDAJE


CZ 4.7

TECHNICKÉ ÚDAJE ACÍ JEDNOTKY

Odpruení: ací noe:

Øiditelná plovoucí hlava. Envirodeck Dvojitý nù, probíhá patentové øízení. Dolní nù 559 mm, horní nù 546 mm Boèní výstup Nù s nízkým zdvihem Výka øezu: Nastavitelná v 6mm krocích od 19 mm do 133 mm bez nutnosti nástroje. Zadní válec: Hladký válec o prùmìru 102 mm.

Veobecnì: Pìt 559 mm rotaèních nastýlacích/ boèních výstupních jednotek podporovaných zvedacími rameny ve stejném pomìru. Pohon: Hydraulické motory s pevnou litráí, pøímo vázané na øezací jednotky. Ovládání: Zvedací páka ací jednotky s automatickým vypnutím a restartem s bezpeènostním blokováním. Konstrukce: Robustní svaøovaná lisovaná ocel. 4.8

ACÍ VÝKON (PLONÝ)

2,7 hektaru/h pøi 12 km/h. Hodnota obsahuje 10% pøídavek na normální pøekryvy a otáèení na konci kadého øezu. 4.9

KROUTÍCÍ MOMENTY METRICKÉ ZÁVITY S FINE PITCH METJREMNOU ROZTEÈÍ IC THREADS

METRICKÉ ZÁVITY S HRUBOU ROZTEÈÍ CORSE PITCH METRIC THREADS

Prùmìr Dia GRADE TØÍDA TØÍDA TØÍDA TØÍDA GRADE GRADE GRADE GRADE TØÍDA (mm) (mm) 4.6 4.8 8.8 10.9 12.9

Dia TØÍDA GRADE TØÍDA TØÍDA TØÍDA TØÍDA GRADE GRADE GRADE GRADE Prùmìr (mm) 4.6 4.8 8.8 10.9 12.9 (mm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

6

0

0

0

0

0

6

5

6

12

17

21

8

12

16

32

45

54

8

11

15

30

42

51

10

24

31

63

88

106

10

22

30

59

84

100

12

42

57

113

159

191

12

39

52

104

146

175

14

67

90

179

252

302

14

62

82

165

232

278 434

16

103

137

274

385

462

16

96

129

257

362

20

209

279

557

783

940

20

188

251

502

706

847

22

281

375

750

1055

1266

22

256

341

683

960

1152

24

354

472

944

1327

1593

24

325

434

868

1220

1464

27

514

686

1371

1928

2314

27

476

635

1269

1785

2142

30

715

954

1908

2683

3219

30

646

862

1723

2424

2908

33

964

1286

2572

3616

4340

33

822

1097

2193

3084

3701

36

1196

1594

3189

4484

5381

36

1129

1506

3012

4235

5082

UZÁVITY UNC NC THREADS

UZÁVITY UNF NF THREADS

Prùmìr TØÍDA GRADE GRADE GRADE GRADE GRADE TØÍDA TØÍDA TØÍDA TØÍDA Di(in) a (in) A S T V X

Prùmìr TØÍDA GRADE GRADE GRADE GRADE GRADE TØÍDA TØÍDA TØÍDA TØÍDA Dia (in) (in) A S T V X

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

(lbf. ft)

1/4

3.4

9.2

9.9

12.6

15.2

1/4

3.8

10.4

11.3

14.3

(lbf. ft) 17.3

5/16

7

18.9

20.4

25.8

31.3

5/16

7.7

20.8

22.5

28.5

34.5

3/8

12.3

33.5

36.1

45.8

55.5

3/8

13.9

37.7

40.7

51.6

62.5

7/16

19.7

53.5

57.8

73.2

88.7

7/16

21.9

59.5

64.2

81.4

98.6

1/2

30.1

81.6

88

112

135

1/2

33.7

91.5

98.7

125

152

9/16

43.3

117

127

161

195

9/16

48.2

131

141

179

217

5/8

59.8

162

175

222

269

5/8

67.4

183

197

250

303

3/4

106

288

310

394

477

3/4

118

319

344

437

529

7/8

171

464

500

635

769

7/8

188

509

550

697

845

1

256

695

749

950

1152

1

279

757

817

1036

1255

1 1/8

363

984

1062

1347

1632

1 1/8

405

1099

1186

1504

1823

1 1/4

511

1387

1497

1899

2300

1 1/4

563

1529

1650

2093

2535

1 3/8

670

1820

1963

2490

3017

1 3/8

759

2061

2224

2821

3418

1 1/2

889

2414

2605

3303

4002

1 1/2

996

2703

2917

3699

4482

CZ-8

5


LUBRIKACE A ÚDRBA

CZ

TABULKA LUBRIKACE A ÚDRBY

Èerné odráky jsou kontroly operátora a bílé odráky jsou postupy technické údrby v dílnì Prvních 50 hodin

Dennì

Kadých 50 hodin

Kadých 100 hodin

Kadých 400 hodin

Kadých 600 hodin

Konec sezóny

MOTOR l

Zkontrolovat hladinu oleje Vymìnit olej

l

l

l

l

Vyèistit vloku vzduchového filtru * Vymìnit vloku vzduchového filtru *

l

Vymìnit vloku olejového filtru Vymìnit palivové filtry

l

l

l

l

l

l

STROJ Zkontrolovat systém blokování

l

Zkontrolovat/doplnit chladicí kapalinu

l

Zkontrolovat/vypustit odluèovaè vody

l

Kontrola tlaku v pneumatikách

l

Kontrola hladiny hydraulické kapaliny

l

Zkontrolovat/vyèistit prostor motoru, møíku a radiátor

l

l

Zkontrolovat utaení matic a roubù

l

Zkontrolovat tìsnìní hydraulických spojù

l

Zkontrolujte sbíhavost zadních kol

l

Kontrola stavu baterie Kontrola napnutí øemenu

l l

l

Vymìnit hydraulický olej a filtr

l

l

Vypustit a vyèistit palivovou nádr

l

l

Vypustit a vypláchnout chladicí systém

l

Zkontrolovat nastavení ruèní brzdy

l

*V neèistých podmínkách je nutné servis provádìt èastìji Maznice lubrikujte týdnì mazadlem Shell Darina R2 (VIZ TABULKA) CZ-9

CZ LUBRIKACE

JACOBSEN AR250 Øada: CE NÁVOD K ÚDRBÌ A PØÍRUÈKA K DÍLÙM Obr. 3

Lubrikujte v místech oznaèených ipkami NEZBYTNÉ KAPALINY MNOSTVÍ TYP

CZ-10

MOTOROVÝ OLEJ (a filtr)

6,4 litru

10W 30 (SE/SF/SG)

HYDRAULICKÝ OLEJ (a filtr)

37,9 litru

10W 30 (CE/SF)

CHLADICÍ KAPALINA DO RADIÁTORU

5 litru / 6,8 litru

50% NEMRZNOUCÍ SMÌS

5

LUBRIKACE A ÚDRBA

CZ


LUBRIKACE 5.1

MOTOR: Poprvé po 50 hodinách provozu a pak kadých 100 hodin provozu.

Výmìna motorového oleje

(a)

(b) Obr. 1

Nejdøíve motor zahøejte a pak jej vypnìte. Odroubujte olejovou vypoutìcí zátku ze spodní èásti klikové skøínì a otøete ji. Zaroubujte vypoutìcí zátku a nalijte do motoru 6,4 litru oleje (vèetnì filtru).

A Plnicí hrdlo oleje, B Mìrka hladiny oleje

Výmìna filtru motorového oleje (A, Obr. 2) (a) Odroubujte jednotkovou vloku (A).

(b) (c) (d) (e)

Oèistìte pøísluné místo na klikové skøíni. Pøed naroubováním filtru potøete tìsnìní vloky tenkou vrstvou oleje. Filtr utáhnìte pouze rukou. Po nastartování motoru ovìøte, e kolem tìsnìní vloky neuniká olej.

Obr. 1

Obr. 2

5.2

STROJ: Lubrikujte následující místa. Týdnì nebo kadých 40 hodin provozu.

1. Následující místa lubrikujte mazivem Shell Darina R2. (Obr. 3) (a) (b) (c) (d) (e) (f) (g) (h)

Èepy zvedacích ramen. Støední èep zadní osy. Øídicí páky vnitøní èepy. Konec tyèe øídicí páky. Spojovací tyè øízení, konec tyèe. Øezací jednotka, konce válce. Øezací jednotka, kola. Èepy vidlice zvedacích ramen.

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LUBRIKACE A ÚDRBA

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LUBRIKACE 5.3

STROJ: Kadých 600 hodin provozu

Výmìna hydraulického oleje

1. 2.

3. 4.

Odroubujte vypoutìcí zátku ze spodní èásti hydraulické nádre a otøete ji (A, Obr. 4). Nádr nechte zcela vypustit a naroubujte zátku. Nalijte do nádre pøiblinì 38 litrù oleje SAE 10W-30 pomocí jedné z mosazných zátek (B, Obr. 5). Hydraulický olej by mìl být naplnìn do poloviny prùhledné hadice (A, Obr. 5).

DÙLEITÉ Kdykoli dojde k naruení uzavøené

smyèky pøenosového obvodu, je nezbytné je pøed pouitím vypláchnout. Pøi plnìní hydraulické nádre musí být zachována absolutní èistota. Pøed vstupem do hydraulické nádre musí být olej filtrován pomocí 25 mikronového filtru.

Obr. 4

Výmìna filtru hydraulického oleje (A, Obr. 6)

1. 2.

3. 4. 5.

6.

Otøením nádoby a krytu filtru odstraòte vekeré neèistoty. Pod filtr umístìte vhodný odkapávací plech. Odroubujte filtr a bezpeènì jej zlikvidujte. Nahraïte jej novou nádobou filtru. Na horní vnìjí okraj nádoby filtru naneste tenkou vrstvu oleje, naplòte filtr èistou hydraulickou kapalinou a znovu upevnìte nádobu filtru. Filtr by mìl být vymìnìn pøed znovunaplnìním hydraulické nádre.

Obr. 5

Obr. 6

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LUBRIKACE A ÚDRBA

CZ


LUBRIKACE 5.4

HYDRAULICKÉ TESTOVACÍ VENTILY

Pokud se vyskytnou jakékoli problémy v hydraulickém systému, jsou v nìm servisní ventily pro umonìní kontroly tlaku. Není-li uvedeno jinak, mìly by být vechny testy provádìny s hydraulickým olejem za normální provozní teploty. TESTOVACÍ VENTILY (Obr. 7, 8, 9):

1.

Tlak pohonu jednotky: 221 bar (A, Obr. 7).

2.

Tlak pohonu ètyø kol (4WD): 207 barù (A/B, Obr. 8).

3.

Tlak zvedání a posilovaèe øízení: 83 bary (A, Obr. 9).

Obr. 7

POZNÁMKA:

Vekerý servis hydraulického systému musí být provádìn vykolenými servisními techniky.

Obr. 8

Obr. 9

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LUBRIKACE A ÚDRBA

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ÚDRBA 5.5

ÚDRBA MOTORU: Kadých 100 hod

Palivový systém:

Pouívejte naftové palivo è. 2-D (ASTM D975). Podrobnìjí informace viz pøíruèka od výrobce motoru. Odluèovaè vody Není-li z paliva odstranìna voda,

mùe dojít k rozsáhlému pokození systému pro vstøikování paliva. 1. 2. 3.

U vypnutého motoru otevøete ventil (A) na horní èásti odluèovaèe vody. Otevøete odvodòovací ventil (B) na spodní èásti odluèovaèe vody a nechte odkapat vechnu vodu. Je-li v odluèovaèi voda, vyteèe jako první. Kdy z ventilu (B) zaène vytékat palivo, uzavøete jej. Uzavøete ventil (A).

Obr. 10

POZNÁMKA: Nevypoutìní vody sniuje úèinnost

palivového filtru.

Odvzdunìní palivového systému (Obr. 11)

1. 2. 3. 4.

Pøepnìte zapalování do polohy ON (nestartujte motor). Otevøete vzduchový ventil (A) na stranì vstøikovacího èerpadla a nechte ujít vzduch. Vzduchový ventil znovu utáhnìte. Pøepnìte zapalování do polohy OFF. Obr. 11

5.6


Vymìòte palivový filtr typu in-line (A, Obr.12). Èitìní vzduchového filtru

Odstraòte volné neèistoty z vloky pomocí stlaèeného vzduchu postupem z èisté strany na zneèistìnou pouijte stlaèený vzduch (max. 6 barù) s tryskou 5 cm od vloky. Vymìòte vzduchový filtr (nebo kadých 6 èitìní)

(Obr. 13). 1. Zvednìte kapotu. 2. Sejmìte koncové víko z vloky vzduchového filtru. 3. Odstraòte nahromadìný prach a neèistoty. 4. Vyjmìte filtraèní vloku (A) (vytáhnìte pøímo pevným tahem) 5. Nainstalujte novou filtraèní vloku (pevnì zatlaète proti zadnímu rameni) 6. Nasaïte koncové víko a upevnìte pomocí úchytù. POZNÁMKA: Nedostateèný pøívod vzduchu mùe

zpùsobit rozsáhlé kody motoru. CZ-14

Obr. 12

5

LUBRIKACE A ÚDRBA

CZ


ÚDRBA 5.6


Výmìna palivového filtru (Obr. 14) 1. Odroubujte filtr (A) z hlavy filtru. 2. Sundejte odluèovaè vody (B) z filtru a filtr

zlikvidujte. Nasaïte odluèovaè vody na nový filtr a naroubujte filtr na hlavu. Odvzdunìte systém podle popisu v oddílu 5.5.

3. 4.

Obr. 14

Obr. 13

5.7

ÚDRBA STROJE

Baterie.

Uloení

Udrujte hladiny kapaliny nad deskami baterie.

VAROVÁNÍ

Pøi údrbì baterie pouívejte ochranné brýle.

Ostatní pravidelná údrba. Ovìøte øádnou funkci bezpeènostních blokovacích pojistek (pojistka neutrálu, pojistka sedadla atd.) Zajistìte trvalé utaení roubù a matic. Udrujte tlak 1 kg/cm2 v pneumatikách. Øiïte se doporuèeními výrobce motoru, které se týkají údrby. Dojde-li k opotøebení èi odstranìní títku informace o výmìnì viz oddíl TÍTKY v této pøíruèce nebo viz pøíruèka k dílùm tohoto traktoru. POZNÁMKA: Pøi mytí stroje pomocí tlakových

støíkací jednotek nebo parních èistièek dbejte na to, abyste se vyhnuli mytí oblastí s loisky, protoe èisticí roztoky mohou proniknout tìsnìním loisek a zpùsobit pøedèasné opotøebení loisek.

Benzinové nebo naftové palivo ukládejte ve schváleném kanistru na suchém a chladném místì. Stroj a palivové kanistry uchovávejte v uzamèeném skladovacím prostoru, abyste pøedeli manipulaci s nimi a aby se nestaly pøedmìtem hry dìtí. Neskladujte palivo ani zaøízení na benzinové/naftové palivo v ádném uzavøeném prostoru s topnými tìlesy, zapalovacími plamínky èi jinými druhy otevøeného ohnì. Pøed uloením nechte motor vychladnout a úplnì vypuste palivo z palivových nádrí a kanistrù. Maximální bezpeènosti a nejlepích acích výsledkù lze docílit pouze v pøípadì, e ací stroj je øádnì udrován a provozován.

VAROVÁNÍ Desky a svorky baterie i její pøísluenství obsahují olovo a jeho slouèeniny. PO MANIPULACI S NIMI SI UMYJTE RUCE

CZ-15

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LUBRIKACE A ÚDRBA

CZ


ÚDRBA 5.8

KONEC SEZÓNY nebo podle potøeby

Výmìna hydraulického oleje

1. 2.

3. 4.

Odroubujte vypoutìcí zátku ze spodní èásti hydraulické nádre a otøete ji (A, Obr. 15). Nádr nechte zcela vypustit a naroubujte zátku. Nalijte do nádre pøiblinì 38 litrù oleje SAE 10W-30 pomocí jedné z mosazných zátek (B, Obr. 16). Hydraulický olej by mìl být naplnìn do poloviny prùhledné hadice (A, Obr. 16).

DÙLEITÉ Kdykoli dojde k naruení uzavøené

smyèky pøenosového obvodu, je nezbytné je pøed pouitím vypláchnout. Pøi plnìní hydraulické nádre musí být zachována absolutní èistota. Pøed vstupem do hydraulické nádre musí být olej filtrován pomocí 25 mikronového filtru.

Obr. 15

Výmìna filtru hydraulického oleje (A, Obr. 17)

1. 2.

3. 4. 5.

6.

Otøením nádoby a krytu filtru odstraòte vekeré neèistoty. Pod filtr umístìte vhodný odkapávací plech. Odroubujte filtr a bezpeènì jej zlikvidujte. Nahraïte jej novou nádobou filtru. Na horní vnìjí okraj nádoby filtru naneste tenkou vrstvu oleje, naplòte filtr èistou hydraulickou kapalinou a znovu upevnìte nádobu filtru. Filtr by mìl být vymìnìn pøed znovunaplnìním hydraulické nádre.

Obr. 16

Výmìna chladicí kapaliny

1. 2. 3.

Chladicí kapalinu úplnì vypuste z radiátoru a vypláchnìte chladicí systém vyplachovacím roztokem. Zkontrolujte radiátor, tìsnìní hlavy válcù atd., zda neobsahují úniky kapaliny èi uvolnìné spoje. Pøed nalitím do motoru smíchejte nemrznoucí chladicí kapalinu s vodou v pøísluném pomìru.

Poznámka:

Pøi doplòování chladicího systému pouijte roztok v pomìru 1:1.

CZ-16

Obr. 17

6

SEØÍZENÍ

CZ


SEØÍZENÍ 6.1

OMEZOVAÈ RYCHLOSTI

6.2

SBÍHAVOST ZADNÍCH KOL

Cestovní a ací rychlosti jsou nastaveny výrobcem a nemìly by být mìnìny.

POZNÁMKA: Divize Textron Turf Care nezodpovídá

za ztrátu výkonu nebo pokození stroje v pøípadì, e jsou tyto rychlosti nastaveny mimo jejich rozsah uvedený v technických údajích stroje.

Zadní kola by se mìly sbíhat 3,2 mm od pøedního do zadního rozmìru kola (Obr. 18). 1. 2. 3.

Uvolnìte kontramatice D v rùicových spojích uvnitø kadého zadního kola. U kadého kola otáèejte spojovací tyèí C, a dosáhnete správné sbíhavosti. Utáhnìte kontramatice D.

Obr. 18

6.3

HØÍDEL ØÍZENÍ

Odlitek B by se mìl akorát dotknout kolíku A na obou stranách (Obr. 18). 1. 2. 3. 6.4

Uvolnìte matici F. Ovìøte rovnováhu øízení otáèením høídele øízení G v jeho válci do úplného rejdu doprava a doleva. Utáhnìte matici F. ALTERNÁTOR

Øemen vìtráku je nastaven tak, aby se prohnul o 5 mm pøi pouití síly 5 kg na jeho støední èást mezi klikovou høídelí a øemenicí alternátoru (Obr. 19). Seøízení: 1. 2. 3.

Povolte rouby A alternátoru. Posunutím alternátoru utáhnìte èi povolte øemen vìtráku. Utáhnìte rouby A.

Obr. 19

CZ-17

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SEØÍZENÍ

CZ


SEØÍZENÍ 6.5

STANDARDNÍ NONÍ BRZDA A BRZDOVÉ PÁSY

Seøiïte je tak, aby se obì brzdy rovnomìrnì zatáhly pøi stisknutí noní parkovací brzdy. Uvolnìte matice A a otoète matice B na dvou kabelech (Obr. 20). Zároveò seøiïte matice A (Obr. 21) u kadého kola, aby ádný z brzdových pásù nekladl odpor pøi uvolnìní parkovací brzdy.

Obr. 20

Obr. 21

CZ-18

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SEØÍZENÍ

CZ


SEØÍZENÍ 6.6

VÝMÌNA NOÙ

VÝSTRAHA:

Noe jsou velmi ostré a mohou zpùsobit váné øezné rány. V zájmu své ochrany drte nù pouze v pracovních rukavicích z tlusté kùe.

1.

Vyroubujte roub noe.

2.

Vyjmìte sestavu noe z jednotky.

3.

Upevnìte nový nù (Obr. 22).

4.

Nasaïte sestavu noe v uvedeném poøadí (Obr. 22) na osu hydraulického motoru.

5.

Utáhnìte roub noe klíèem s kroutícím momentem nastaveným na 95 Nm (Obr. 23).

Obr. 22

Obr. 23

6.7

OSTØENÍ NOÙ

Noe lze ostøit pomocí pilníku nebo brusky. Pøi ostøení udrujte vyváení noe okolo 19,4 g/cm. Pokud nù není vyváen, zpùsobuje nadmìrné vibrace, rychlé opotøebení noe a jeho kratí ivotnost. Zároveò mùe pokodit i dalí mechanické souèásti. Kontrola vyváení noe

1.

Urèete, který konec je lehèí.

2.

Upevnìte 3,9 g závaí na lehèí konec ve vzdálenosti 127 mm od støedu noe.

3.

Je-li nù dostateènì vyváen, závaí by mìlo transformovat lehèí konec na tìí. Je-li nezbytná korekce, vyvate nù pilníkem èi bruskou na tìím konci.

POZNÁMKY:

Noe pøi ostøení nepøehøívejte ani nezeslabujte.

Prohnuté noe nevyrovnávejte.

*

Je-li zvedací èást noe opotøebením ztenèena, vymìòte nù za nový.

Vymìòte prasklé èi ohnuté noe.

K zajitìní nejvyí bezpeènosti vdy pouívejte originální náhradní noe.

CZ-19

7

ODSTRAÒOVÁNÍ PROBLÉMÙ

CZ 7.1


VEOBECNÉ

Tabulka pro øeení problémù níe uvádí základní problémy, které se mohou pøihodit bìhem startování. Více informací týkajících se hydraulického a elektrického systému získáte od místního distributora spoleènosti Jacobsen. Pøíznaky

Motor nechce nastar tovat.

Motor tìko star tuje nebo bìí patnì.

Motor se zastavuje.

Motor se pøehøívá.

Baterie nevydrí nabitá. Svítí svìtlo baterie.

Jednotky øeou nerovnomìrnì. Nízká kvalita øezu.

CZ-20

Pravdìpodobná pøíèina

Akce

1. havicí svíèka se nevypíná.

1. Vypnìte zapalování a pøed nastar továním motoru nechte havicí svíèku vychladnout.

2. Baterie je málo nabitá nebo je vadná.

2. Zkontrolujte stav baterie a jejího propojení.

3. Palivová nádr je prázdná nebo je zneèitìno palivo.

3. Doplòte do nádre èerstvé palivo. Vymìòte filtr, odvzdunìte vedení paliva.

4. Spálená pojistka.

4. Vymìòte pojistku.

5. Vadné relé star téru.

5. Otestujte relé a pøípadnì jej vymìòte.

6. Západka pedálu dopøedu/dozadu je stisknuta.

6. Zajistìte, aby nebyla stisknuta západka pedálu dopøedu/dozadu.

7. ací pøepínaè nastaven na øez.

7. Nastavte ací pøepínaè do polohy OFF.

1. Palivová nádr je prázdná nebo je zneèitìno palivo.

1. Doplòte do nádre èerstvé palivo. Vymìòte filtr, odvzdunìte vedení paliva.

2. Vzduchový filtr je ucpán nebo zneèitìn.

2. Zkontrolujte vzduchový filtr a pøípadnì jej vymìòte.

3. Vstøikovací trysky, palivové èerpadlo.

3. Podívejte se do pøíruèky k motoru.

4. Dalí problémy s motorem.

4. Podívejte se do návodu k odstraòování problémù motoru.

1. Prázdná palivová nádr.

1. Doplòte èerstvé palivo a odvzdunìte vedení.

2. Blokovací prvky nenastaveny pøed oputìním sedadla obsluhy.

2. Nastavte ací pøepínaè do polohy OFF. Zajistìte, aby nebyla stisknuta západka pedálu dopøedu/dozadu.

1. Málo chladicí kapaliny.

1. Zkontrolujte úroveò a pøípadnì doplòte chladicím roztokem 1:1.

2. Sací hrdlo radiátor je zakryto.

2. Vyèistìte drátìný ochranný kryt pøed radiátorem.

3. Øemen vodního èerpadla/alternátoru nebo øemen vìtráku je volný èi po kozený.

3. Zkontrolujte øemen vodního èerpadla/alternátoru a øemen vìtráku. Pøípadnì dotáhnìte.

1. Uvolnìné nebo zkorodované svorky baterie.

1. Zkontrolujte svorky a pøípadnì je oèistìte a utáhnìte.

2. Nízká úroveò elektrolytu v baterii.

2. Doplòte v baterii destilovanou vodu.

3. Øemen alternátoru je volný èi pokozený.

3. Zkontrolujte øemen vodního èerpadla/alternátoru. Pøípadnì dotáhnìte.

4. Alternátor je vadný.

4. Viz pøíruèka k motoru.

1. ací noe jsou opotøebené.

1. Vymìòte noe.

2. Rychlost motoru je pøíli nízká.

2. Zkontrolujte rychlost motoru a provozujte jej na plný plyn.

3. Motory acího stroje jsou opotøebeny.

3. Zkontrolujte úniky z drenání nádoby a ovìø te tok v acím obvodu.

4. Cestovní rychlost je pøíli vysoká.

4. Nastavte pracovní rychlost na stop.

5. Pøítlaèná váha není správnì seøízena.

5. Nastavte ovládací ventil pøítlaèné váhy, a je dosaena správná hodnota.

Oddíl


SCHÉMATA

CZ HYDRAULICKÝ OBVOD

LH/RR 8 T

F G

Ø 0.088 H

PD1 ORF1

B

E

A

CV1

OUT

IN RV2

AUX

13

LH/FR 7

RH/FR 10

11

14 15

300 PSI

CV

M2

M1 SV

G

C

RV1

G

T

C

3200 PSI

P

CV2

C

LT

RT

20

D

210BAR B

M2

210BAR

L2

A

17

M1

16

18

S

M4

I

M5

13.9cc CHRG RV 283 PSI

12

19

RH/RR 9

SERVO PISTON

21

8.1

1 2 3 4 5 6 7 8 9

LH/RR 2

RH/RR 2

LH/FR 2

RH/FR 2

CTR/FR 2

3

6

4

5

DRAIN

IN

OUT

IN

1015 PSI

LH/RR 1

RH/RR 1 OUT

1015 PSI DRAIN

IN

1015 PSI

LH/FR 1 OUT

1015 PSI IN DRAIN

OUT

IN DRAIN

OUT

1015 PSI

RH/FR 1

CTR/FR 1

10 11 12 13 14 15 16 17 18 19 20 21

MOTOR JEDNOTKY ZVEDACÍ VÁLEC ZPÌTNÉ POTRUBÍ TLAKOVÉ POTRUBÍ ZVEDACÍ VENTIL ZPÌTNÝ VENTIL MOTOR NA POHON LEVÉHO PØEDNÍHO KOLA MOTOR NA POHON LEVÉHO ZADNÍHO KOLA MOTOR NA POHON PRAVÉHO ZADNÍHO KOLA MOTOR NA POHON PRAVÉHO PØEDNÍHO KOLA PØEVOD ØÍZENÍ VÁLEC ØÍZENÍ VOLANT DVOUKOMOROVÉ ÈERPADLO VENTIL JEDNOTKY NÁDR HLAVA FILTRU VSTUPNÍ POTRUBÍ CHLADIÈ OLEJE ÈERPADLO PØEVODOVKY M46 SAUER MOTOR

DRAIN

8

CZ-21

8

SCHÉMATA

CZ 8.2


UKAZATELE ELEKTRICKÉHO OBVODU

KLÍÈ KE SCHÉMATU ZAPOJENÍ

BAREVNÉ ZNAÈENÍ KABELÙ

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

R G O S B W K P Y U N LG

17 CZ-22

SVÌTLA VYPÍNAÈ SVÌTEL KONTROLKA VYPÍNAÈE SVÌTEL SPÍNAÈ 4WD ODDÌLITELNÝ SPOJ KONTROLKA SPÍNAÈE 4WD UKAZATEL TEPLOTY UKAZATEL PALIVA PØEHØÁTÍ MOTORU TLAK OLEJE HAVENÍ NABÍJENÍ ODBOÈKA K HLAVNÍMU SVAZKU È. 1 ODBOÈKA K HLAVNÍMU SVAZKU È. 2 ODBOÈKA K HLAVNÍMU SVAZKU È. 3 KONTROLKA VYPÍNAÈE ACÍCHO STROJE VYPÍNAÈ ACÍCHO STROJE

Èervená Zelená Oranová edá Èerná Bílá Rùová Fialová lutá Modrá Hnìdá Svìtle zelená

NAPØ. R/W = èervená/bílá

8

SCHÉMATA

CZ 8.3

VEDENÍ ELEKTRICKÉHO OBVODU

KLÍÈ KE SCHÉMATU ZAPOJENÍ

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16


TLAÈÍTKOVÝ VYPÍNAÈ OFF (VYP) ZAHØÍVAÈE BÌH START NONÍ VYPÍNAÈ SPÍNAÈ BUBNU KONTROLKA RELÉ ODBOÈKA K PANELU S UKAZATELI È. 2 ODBOÈKA KE KABELÁI KABINY ALTERNÁTOR SPÍNAÈ NEUTRÁLU ÈERPADLO PALIVA RELÉ ACÍHO STROJE RELÉ STARTÉRU SNÍMAÈ ÚROVNÌ PALIVA

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

BÌHOVÝ SOLENOID ZPOÏOVACÍ RELÉ SEDADLA RELÉ EC (ØÍZENÍ MOTORU) STARTÉR 12V BATERIE 70A RELÉ HAVICÍ SVÍÈKY SPÍNAÈ SEDADLA SPÍNAÈ LAPOVÁNÍ ÈASOMÌR SPÍNAÈ TEPLOTY OLEJE SNÍMAÈ TEPLOTY VODY SPÍNAÈ TLAKU OLEJE SOLENOID PRO 4WD SOLENOID ACÍHO STROJE ODBOÈKA K PANELU S UKAZATELI È. 3 ODBOÈKA K PANELU S UKAZATELI È. 1 ODBOÈKA K ÈIDLU ÚNIKU OLEJE CZ-23

8

SCHÉMATA

CZ 8.4


POJISTKY A RELÉ V ELEKTRICKÉM OBVODU

POJISTKY (SLOUPEK ØÍZENÍ)

POJISTKA A - 30 A (ZAPALOVÁNÍ) BARVY VODIÈÙ ÈERVENÁ/BÍLÁ A ÈERVENOBÍLÁ. POJISTKA B - 10 A (ÈERPADLO PALIVA/ ALTERNÁTOR) BARVY VODIÈÙ ORANOVÁ A ORANOVÁ/ MODRÁ. POJISTKA C - 10 A (VYPÍNAÈ SVÌTEL) BARVY VODIÈÙ ORANOVÁ A ORANOVÁ/HNÌDÁ. POJISTKA D - 20 A (ODBOÈKA DO KABINY/ ÈASOMÌR/NOUZOVÉ VYPÍNAÈE) BARVY VODIÈÙ ORANOVÁ A ORANOVÁ.

Obr. 24

POJISTKA E - 5 A (SPÍNAÈ SEDADLA/PØEPÍNAÈ LAPOVÁNÍ) BARVY VODIÈÙ MODRÁ/ZELENÁ A BÍLÁ/MODRÁ.

RELÉ/SOUÈÁSTI (SLOUPEK ØÍZENÍ)

SOUÈÁST F - ZPODÌNÍ SPÍNAÈE SEDADLA. BARVY VODIÈÙ ORANOVÁ A MODRÁ/ZELENÁ. RELÉ G -

RELÉ ACÍHO STROJE. BARVY VODIÈÙ ORANOVÁ A ÈERNÁ A BÍLÁ/ÈERVENÁ A ÈERVENOBÍLÁ.

RELÉ H -

RELÉ STARTÉRU. BARVY VODIÈÙ MODRÁ/LUTÁ A ÈERNÁ A ÈERVENÁ/BÍLÁ A HNÌDÁ A MODRÁ/ZELENÁ.

RELÉ I -

RELÉ EC (ØÍZENÍ MOTORU). BARVY VODIÈÙ BÍLÁ/ÈERNÁ A ÈERNÁ/BÍLÁ A ÈERNÁ A HNÌDÁ/ ÈERNÁ.

SOUÈÁST J - ÈASOVAÈ SVÌTLA. BARVY VODIÈÙ ZELENÁ/BÍLÁ A ÈERVENÁ/BÍLÁ A ZELENÁ A ÈERNÁ. Obr. 25

CZ-24

8

SCHÉMATA

CZ 8.4


POJISTKY A RELÉ V ELEKTRICKÉM OBVODU

RELÉ/SOUÈÁSTI (VÝKLOPNÝ PANEL KAPOTY)

RELÉ K-

70A RELÉ. HAVICÍ SVÍÈKY. BARVY VODIÈÙ BÍLÁ A ZELENÁ A ÈERNÁ A ÈERVENÁ.

SOUÈÁST L - 40A JISTIÈ. BARVY VODIÈÙ ÈERVENÁ A ÈERVENÁ.

Obr. 26

CZ-25

CZ


POZNÁMKY

CZ-26

CONTENTS

SECTION

PAGE

FRAME AND REAR AXLE ............................................................................. 3 ENGINE MOUNTING ...................................................................................... 7 ENGINE/HYDRAULIC TRANSMISSION DRIVE ............................................ 9 ENGINE PARTS ............................................................................................. 11 FILTER MOUNTING....................................................................................... 15 STEERING WHEEL AND PEDAL MOUNTING ............................................. 17 FRONT LIFT ARM MOUNTING ..................................................................... 21 REAR LIFT ARM MOUNTING ....................................................................... 25 DRIVE WHEELS AND BRAKES ................................................................... 29 HYDRAULIC RESERVOIR AND FUEL TANK .............................................. 31 RADIATOR & OIL COOLER MOUNTING ..................................................... 35 BONNET HINGE ARRANGEMENT/ REAR BUMPER .................................. 39 COUNTER BALANCE WEIGHTS ................................................................. 41 SEAT MOUNTING.......................................................................................... 43 SEAT GRAMMER (MSG85)......................................................................... 45 SEAT GRAMMER (S 85 / 90R, DS85H) ........................................................ 47 ELECTRICS - INSTRUMENT PANEL ........................................................... 53 ELECTRICS -VARIOUS COMPONENTS ...................................................... 55 HYDRAULIC VALVE MOUNTING ................................................................. 59 ENVIRODECK 960028 & 960029 .................................................................. 63 SIDE DISCHARGE DECK ............................................................................. 67 HYDRAULIC SYSTEM................................................................................... 73 VALVE 4 WHEEL DRIVE ............................................................................... 75 DECK VALVE ................................................................................................. 77 SERVO TRANSMISSION PUMP -SAUER SUNDSTRAND .......................... 79 HYDRAULIC TRACTION MOTOR FRONT ................................................... 81 HYDRAULIC TRACTION MOTOR REAR ..................................................... 83 DECALS ......................................................................................................... 85

Parts-1

JACOBSEN AR 250 TURBO SERIES: CE

Parts-2

FRAME AND REAR AXLE

ITEM JACOBSEN PART NO

1-1 1-3 1-4 1-5 1-6 1-7 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-17 1-17* 1-18 1-19 1-20 1-21 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-32 1-33 1-34 1-35 1-37 1-38 1-39 1-41 1-44 * * * 1-45 1-46 1-48 1-49L 1-49R

450380 2206030.07 2206013G.07 450191 001393820 842000044 450392 450241 62464-4A W108003 450213 450412 64163-17 2206204.07 MBF2384 2721223 173042 451030667 2203049 001399024 008145490 800490 198040 001399032 H083081 008162460 008170780 008164280 001341110 008145418 450334 MBG2163.07 64025-16 001009740 MBF1270A 450328 450372 MBG0969A.07 450971 450968 456800237 008006260 450056 450379 MBG5538.07 MBG5537.07

DESCRIPTION

LOCKNUT NYLOC M12-1.75 WLDMT REAR AXLE PIVOT REAR AXLE ASSY BOLT M 8 - 1.25X20 NUT HEX 1-1/4-12 NYLOC 1/4" STR GREASE NIPPLE WASHER, M12 BOLT M12-1.75X30 WASHER, THRUST BUSHING BOLT-M10-1.5X20 LOCKWASHER M10 WASHER 25/64 x 2 x 11GA WLDMT-REAR FRAME WLDMT-REAR FRAME THRUST BEARING SPACER-SPINDLE BOLT HEX 1/2-20 X 2.5" BUSHING-STEERING CYL NUT, 7/16-20 NYLOC TRACK ROD END NUT M14 - I.5 CYLINDER, STEERING 1/2-20 HEX LOCKNUT DISK SPRING (31.5x16.3x1) ASSY - WHEEL 2OX 10X8 • TYRE 2OXIOX8 • RIM 8" 4 BOLT WHEEL NUT 1/2 - 20 ROD END NUT M16 THIN TIE ROD NUT 5/8 - 18 RH BOLT-HEX M16 x 70 (10.9) SPACER M16 NYLOC M10 NUTSERT WHEEL HUB (WEIGHT) SET SCREW M8 x 20 SET SCREW M8 x 10 STUD-1/2-20 x 1-1/2 CASTLE NUT BOLT-M12-1.75X80 NUT-HEX M12-1.75 PLATE MOTOR LH PLATE MOTOR RH * Not Illustrated

LIST OF PARTS

QTY

14 1 1 4 1 3 12 14 4 6 2 2 2 1 1 2 2 1 1 1 1 1 1 1 AR 2 AR AR 8 2 2 1 1 2 2 2 4 2 2 2 8 2 8 8 1 1

REMARKS

PRE CE000326 MACHINES POST & INCL CE00326 M/CS

(USE 198040-01 SEAL KIT)

Parts-3


Parts-4

LIST OF PARTS

FRAME AND REAR AXLE


1-50 1-53 * * 1-54 1-55 * * 1-57 1-58 * 1-59 1-64 1-65 1-66 1-67 1-68 1-69

2206131E.07 MBF0644F.07 MBG5363.07 MBE1265.07 148141-07 148138 008006270 2206024H.07 MBG5362.07 MBE1265.07 35027N 64140-3 MBG6303.07 4138307 4140176 MBF1544A 008145530 4141565 452439 4140252

DESCRIPTION

FRAME FRONT WLDMNT-FRAME RAIL RH BRACKET LH HOSE BRACKET WHEEL MTR ME21 0208MBT • SEAL KIT • KEY WLDMNT-FRAME RAIL LH BRACKET RH HOSE BRACKET GREASE ZERK COTTER PIN 3/32 X 3/4 HOSE COVER WASHER STEERING RAM BOLT-MOTOR MOUNT ROD END SPACER(25x16.2x17.5Lg) NUT-Hex M16 Flng Nyloc PLATE-REAR MOTOR RH

* Not Illustrated

QTY

1 1 1 2 2 1 1 1 2 2 1 2 1 1 1 1 1 1 1

REMARKS

FOR HOSES REAR MOTORS FOR HOSES REAR MOTORS

FOR HOSES REAR MOTORS FOR HOSES REAR MOTORS

Parts-5


3b

3a

30

31

Parts-6

ENGINE MOUNTING


LIST OF PARTS

DESCRIPTION

2-1 2-2 2-3 2-3a

006821870 006911640 4115823 4118847

ENGINE - V1505-TBB-EC-1-S1 EXHAUST DOWNPIPE DOWNPIPE

2-3b * * 2-4 2-5 2-6 2-7 2-8 2-9 2-11 2-12 2-13 2-14 * * 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-26 2-27 2-29 2-30 2-31

4118848 4135618 001925570 4116132 MBG6851 MBG6852 MBG6853 450030 450379 48380 64123-73 452200168 001599052 001021090 001599052 MBF2322 MBG6922 450192 450390 450378 450168 450410 450389 450214 450412 2202064 4121455 4123939

EXHAUST BRACKET SLEEVING HOSE CLAMP 34-57MM U-CLAMP 48MM ENGINE BRKT RH TURBO ENGINE BRKT LH REAR TURBO ENGINE BRKT LH FRONT TURBO BOLT-HEX M10 X 40 NUT-HEX M1 0 NYLOC MOUNT ISOLATION SCRW-HEX 1/2-13 X 1 LOCKWASHER-1/2 X .763 X .116 WSHR-.526/.506 X 1-1/4 X 12GA BLT-HEX 1/2"-13X 3/4" WSHR-.526/.506 X 1-1/4 X 12GA EXHAUST BRKT TURBO EXHAUST ALT-BRACKET SCRW-HEX M8 X 25 WSHR-M8 X 17 X 1.8 NUT-HEX M8 NYLOC SCRW-HEX M6 X 12 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 SCRW-HEX M10 X 25 WSHR-SLW M10 BRACKET ENGINE MOUNTING EXHAUST DOWNPIPE

* Not Illustrated

QTY

1 1 1 1 1 0.5 2 1 1 1 1 8 6 4 4 4 4 4 4 1 1 3 6 3 1 1 1 11 11 4 1 1

REMARKS

Replaced by Item 30 and 31 Replaced by Item 3a Clamp with Item 3b. Replaced by Item 30 and 31

BOTTOM ENG MOUNT BOLTS BOTTOM ENG MOUNT WASHERS

FROM M/C CH000399 FROM M/C CH000399

Parts-7

JACOBSEN AR 250 TURBO SERIES: CE 17

16

Parts-8

ENGINE MOUNTING

ITEM JACOBSEN PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 *

4182380 4187040 450015 450191 450215 450378 450390 450391 450411 450412 4200120 4200200 452000368 W148034-01 148034-05 4187481 4140832 002994090

LIST OF PARTS

DESCRIPTION

WLDTMT-MUFFLER SUPPORT WLDMT-MUFFLER TOP BRACKET BOLT-HEX M8 x 35 SCREW-HEX M8 x 20 SCREW-HEX M10 x 30 NUT-HEX M8 NYLOC WASHER M8 WASHER M10 LOCKWASHER M8 LOCKWASHER M10 ISOLATOR-VIBRATION SPACER WASHER 3/8" INSULATION GROMMET INSULATION GROMMET JUBILEE CLIP TURBO EXHAUST RUBBER MOUNT

* Not Illustrated

QTY

REMARKS

1 1 3 1 3 2 5 3 4 3 1 1 1 1 1 3 1 AR

Parts-9


Parts-10

LIST OF PARTS

ENGINE/HYDRAULIC TRANSMISSION DRIVE

ITEM JACOBSEN PART NO 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 * 3-18 3-19 3-20 3-21 * 3-21 * * 3-22 * * *

2208063 2208048-02 001290140 2208048-01 450391 450412 001191520 450390 450411 450015 450390 450411 450014 450392 452200168 800770 008006380 008008860 W158061-04 452200087 451110134 008007500 4144225 4182600 4182601 4182601 2208048 LMAC314 LMAC315 LMAC316

DESCRIPTION

COUPLING 15 TOOTH DISC CAPSCREW-SCKT M10 X 1.25X 30 BELL HOUSING WSHR-M10 X 21 X 2.2 WSHR-SLW M10 X 15.9 X 2.5 SCREW-HEX M10 X 1.25 X 35 WSHR-M8 X 17 X 1.8 WSHR-SLW M8 X 12.75 X 2 BOLT-HEX M8 X 35 WSHR-M8 X 17 X 1.8 WSHR-SLW M8 X 12.75 X 2 BOLT-HEX M8 X 30 WSHR M12 WSHR-SLW 1/2" X .768 X .116" SCREW,.5-13 1.75 BS HS G8 TRANSMISSION PUMP • SEAL KIT FOR 008006380 O-RING 3.237 ID X .103 SECT WSHR-SLW 3/8" X .590" X .092" BOLT-HEX 3/8" UNC X 1-1/2" TANDEM PUMP 17cc X 6cc • SEAL KIT TANDEM PUMP 17cc X 6cc • SEAL KIT • REAR PUMP SEAL KIT BELL HOUSING KIT COUPLING KIT BELL HOUSING KIT BELL HOUSING & COUPLING KIT

* Not Illustrated

QTY

1 1 3 1 2 2 2 1 1 1 3 3 3 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1

REMARKS

FROM SERIAL NO. CONSISTS OF ITEMS 2 & 4

Parts-11


1

Parts-12

LIST OF PARTS

ENGINE PARTS

ITEM JACOBSEN PART NO 4-1 * * * * * * * * * * *

006821870 16271-32092 13351-43010 15221-43080 16282-97011 16249-74281 19005-72702 16616-60010 16259-60250 16241-64011 16851-52030 15531-72403 19059-72091

DESCRIPTION

ENGINE - V1505-TBB-EC-1-S1 OIL FILTER IN-LINE FUEL FILTER CARTRIDGE FUEL FILTER FAN BELT FAN DRIVE PULLEY WATER PUMP ELECTRIC STOP SOLENIOD RELAY FOR STOP SOLENIOD ALTERNATOR (12V-480W) ELECTRIC FUEL PUMP EXPANSION BOTTLE BREATHER PIPE EX KUBOTA

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

ENERGISE TO RUN

FOR MACHINES PRIOR TO SERIAL NUMBER CE000326USE THIS RADIATOR SET-UP * * * * * *

4116581 4116582 006911340 2203099 450002 450410

WATER PUMP PULLEY FAN BELT (37" LONG) FAN 8 BLADE SPACER, FAN BOLT-HEX M6 X 35 WSHR-SLW M6

1 1 1 1 4 4

* * * * *

16292-72001 16292-72061 16286-72851 16296-72941 36200-82721

RADIATOR KIT RADIATOR HOSE-RADIATOR, LOWER HOSE-RADIATOR, UPPER CLAMP

* 1 1 1 4

KUBOTA 16217-74250 KUBOTA 16241-97011

FOR RADIATOR HOSES

FOR MACHINES AFTER AND INCL SERIAL NUMBER CE000326 USE THIS RADIATOR SET-UP * * * *

006911340 2203099 450002 450410

FAN 8 BLADE SPACER, FAN BOLT-HEX M6 X 35 WSHR-SLW M6

1 1 4 4

* * * * * * *

4117953 4116947 4116801 001925400 001925570 4117044 002600640

RADIATOR HOSE-RADIATOR, LOWER HOSE-RADIATOR, UPPER HOSE CLAMP 19-40 HOSE CLAMP 34-57 3/8" BSPP DRAIN PLUG 3/8" DOWTY WASHER

1 1 1 2 2 1 1

* Not Illustrated

FOR RADIATOR HOSES FOR RADIATOR HOSES FOR DRAIN PLUG

Parts-13


Parts-14

SERVO PUMP & THROTTLE CONTROLS

LIST OF PARTS

Before Serial Number CE000983

ITEM JACOBSEN PART NO 5-14 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-19 5-20 5-21 5-23 5-24 5-25 5-26 5-27 5-28 5-30 5-32 5-33 5-34 5-35 5-36 5-37 5-38

56010161 002920501 172084 W148057-03 450411 450412 MBG2027A W022372 450170 450391 001190327 450377 450191 452436 450390 450392 172088 H083031 450195 450324 W118047-02 MBF1971.07 W038404-02 MBF1691 450323 450000 MBF1720 128079 002910859 MBG4501.07 MBF1105A 450389 009067640 001393141

DESCRIPTION

SCRW-HEX 5/16-24X1/2 DISC SPRING CLAMP-THROTTLE CABLE-THROTTLE S.L. WASHER, M8 S.L. WASHER, M10 THROTTLE BRACKET B&S CABLE CLAMP SCRW-HEX M6 X 16 WASHER, M10 SCREW M10 X 20 1.25 NUT NYLOC M6 SCRW, M8 X 20, HEX HD NUT, M8 FLANGED WASHER, M8 WASHER, M12 THROTTLE ARM DISC SPRING SCREW M8 X 40, HEX HD NUT, M8 BUSHING SLIP LOK 1/2 THROTTLE LEVER ASSY CRANK GRIP COLLAR NUT NYLOC M6 BOLT-HEX M6 X 25 CLAMPING COLLAR ROD END, 1/4 FEMALE SPRING CABLE BRACKET BOSS WASHER M6 TRACTION CABLE NUT M6

* Not Illustrated

QTY

REMARKS

1 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 4 2 4 1 1 1 1 1 1 1 1 2 1 1 2 1 1

Parts-15


8

disc washers to be assembled as mirrored pairs

9

10 7 6 6

11

4

3

1

5 13

12

2 44

Parts-16

LIST OF PARTS

SERVO PUMP & THROTTLE CONTROLS After Serial Number CE000983


DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

4180861 4180860 450378 450392 450721 461901679 4179685 38404-02 MBF1691 118047PB 4180220 450388 450376

Nut M6 Scroll Secure Scrw Button M6 TX Secure Nut M8 Nyloc Washer M12 Scrw Cap M8 x 12 Disc Spring Throttle Lever Handle Grip Collar Flip-Loc Bush Lever Assy Washer, M5 Screw, M5 Nyloc

1 1 2 1 1 4 1 1 1 1 1 1 1

22 26 27 28 32 33 34 35 36 37 38 39

172364A A800638 GSF2073AC 64123-50 128079 A291085 MBG2938A MBF1105A MBF1605 009067640 001393141 450388

Arm - Control HD Pump 3/8-16 CL Hex Nut Bolt-Hex 3/8-16 X 1 Rod End, 1/4 Female Spring Cable Bracket Boss Washer Traction Cable Nut M6 Washer M6

1 1 2 1 1 2 1 1 1 2 1 5

41 42 43 44 45 46 47 50 51 52 53 55

456010161 450391 172084 4145165 450411 450412 MBG2027A 450412 450214 139325 450191 450390

SCRW-HEX 5/16-24X1/2 WASHER, M10 Clamp Throttle Cable, Throttle S.L. WASHER, M8 S.L. WASHER, M10 THROTTLE BRACKET Lockwasher 10mm Screw M10 X 25 Nut, Hex KEPS Screw M8 X 20 Washer M8

1 1 1 1 1 1 1 1 1 1 1 1

* Not Illustrated

REMARKS

Parts-17


Parts-18

FILTER MOUNTING


6-1 6-2 6-3 6-4 6-4a 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 * 6-14 6-15 6-16 6-17 6-18 6-19 6-20 6-21 6-22 * * * 6-23 6-24 6-25 6-26 6-27 * * * 6-28 6-29 6-30 6-31 *

2198114 2198147 2198147-01 2198147-03 2198147-04 2198147-02 450191 450390 W178077 W178078 W178081 108086-05 450543 450389 450378 009135880 009135870 MBF2310 2198125 MBG6720 450528 450409 450322 2198112 450519 450408 450321 009100800 48396 48383 48524 38665 450519 450408 450321 450378 450170 450410 450389 4117825

LIST OF PARTS

DESCRIPTION

CLAMP-AIR CLEANER AIR CLEANER FILTER ELEMENT COVER S-COVER CLIP VALVE-DUST UNLOADER SCRW-HEX M8 X 20 WSHR-M8 X 17 X 1.8 SIGHT BOWL FILTER-COALESCER ASSY-FILTER HEAD FITTING SCRW-PAN HD M6 X 25 WSHR-M6 X 12.5 X 1.8 NUT-NYLOC M8 SIDE PANEL RH ASSY SIDE PANEL LH ASSY LANDING PANEL W/ASSY BUMPER STOP BRACKET, HOOD LATCH SCRW-PAN HD M5 X 16 WSHR-SLW M5 NUT-HEX M5 LATCH, HOOD SCRW-PAN HD M4 X 16 WSHR-SLW M4 NUT-HEX M4 AIR INLET HOSE (TURBO) HOSE CLAMP HOSE CLAMP BREAKER 40 AMP SOLENOID SCRW-PAN HD M4 X 16 WSHR-SLW M4 NUT-HEX M4 NUT-NYLOC M8 SCREW-HEX M6 X 16 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 HEAT INSULATION 200x250

* Not Illustrated

QTY

1 1 1 1 1 1 6 10 1 1 1 2 2 2 2 1 1 1 3 1 4 4 4 1 4 4 4 1 1 1 1 1 4 4 4 8 6 6 6 1

REMARKS

(INCL UDES ITEMS 3 - 5)

HARDWARE FOR HOOD LATCH

HARDWARE FOR ELEC COMPS 2 FOR A/CLEANER CLAMP

Parts-19


17

Parts-20

STEERING WHEEL AND PEDAL MOUNTING

ITEM JACOBSEN PART NO 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-15 7-16 7-18 7-19 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 7-32 7-33 7-34 7-35 7-36 7-37 7-38 7-39 * * 7-40 7-41 7-42 7-43 7-44 7-45 7-46 7-47 * *

450213 452692 64001-8 W038124-01 009050490 450377 2203070.07 2206029G.07 2202159.07 450214 008109660 W64175-04 2203067 2202149.07 2202150.07 W128025-04 W128025-03 2202154.07 2203069 2202148A.07 001490006 450019 450020 450324 2202161.07 450379 64209-07 38383 699527153 MBF0654A MBF1280 001290379 128079 002910859 MBG4471 001925160 148263 009067640 W43067A MBG5073 2196117 146082 001190377 452200029 452000211

DESCRIPTION

SCRW-HEX Ml 0-1.5 X 20 SCREW-M6 X 12 HEX TAPTITE NUT-HEX JAM 112-13 KNOB PANEL INSTRUMENT COMPLETE LOCKNUT NYLOC M6-1 .00 ROD-BRAKE RELEASE STEERING TOWER W/ASSY GUIDE-BRAKE ROD BOLT MlO-1.5X25 HOURMETER PUSH NUT 3/8 DIA PIN-BRAKE BRKT BRAKE LH BRKT BRAKE RH CABLE-BRAKE CABLE-BRAKE1 LATCH-BRAKE1 PIN-BRAKE PEDAL RELEASE-BRAKE COTTER PIN BOLT-HEX M8-1 .25 X 55 BOLT-HEX M8-1 .25 X 60 NUT HEX M8-1 .25 BRACKET-SPEED CONTROL LOCKNUT NYLON Ml 0-1.5 WASHER, CONICAL Ml 0 SWITCH SPRING-EXTENSION COLLAR-SET 3/8 ID WLDMT-NEUTRAL CONTROL SETSCREW 1/4-20X114 ROD END SPRING CABLE BRACKET JUBILEE CLIP FUEL LINE TRACTION CABLE COLLAR, SET PLATE BEARING BLOCK 5 FWD/REV PED W/MAT S PEDAL ADAPTER W/MAT BLT-WLF 1/4"-20 X 1/2" WSHR-SLW 1/4" X .425 X .072" WSHR- 1/4" X 9/16" X 0.56"

* Not Illustrated

LIST OF PARTS

QTY

REMARKS

3 4 1 1 1 4 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 4 1 6 2 1 1 2 1 4 1 1 1 4 1 1 2 2 1 1 2 2 2

Parts-21


17

Parts-22

STEERING WHEEL AND PEDAL MOUNTING


DESCRIPTION

LIST OF PARTS

QTY

7-50

2208142

VALVE POWER STEERING

1

7-51 7-52 7-53 7-55 7-56 7-58 7-59 7-60 7-61 7-62 7-63 7-64 7-65 7-66 7-67 7-68 7-69 7-70 7-71 * 7-73 7-80 7-81 7-82 7-83 7-84 7-85 7-86 7-87 7-88 7-89 7-93 473 479 1648 1649 1650 1651 * 1648 1649

009135950 450542 450410 450377 450170 172304.07 001594080 173006 001419072 64166-17 W118047-02 172042A.07 178138 172298.07 176100.07 001496248 001393117 450120267 2198130 64061-26 839862 2206054 2198129 48436 48013-06A 450323 450003 2208052 MBF0838A 2208099 450020265 450001 450378 450390 4123144 4124120 450553 450192 MBG5314.07 4139021 4139004

FRONT TOWER COVER SCRW-PAN M6 X 20 WSHR-SLW M6 NUT NYLOC M6 SCREW-HEX M6 X 20 BRACKET-TILT WHEEL WASHER .516 ID SHAFT LOCKING ROLL PIN SHOULDER BOLT BUSHING, FLIP LOK 1/2 BRKT-STEERING WASHER-FRICTION SUPPORT-STEERING WLDMT FRICTION WASHER ROLL PIN NUT- 5/16-18 LOCKNUT STEERING WHEEL ROLL PIN S-LOGO COVER BRAKE PEDAL MAT-NON SKID MAT,NON SKID MAT, NON SKID NUT-HEX M6 BLT-HEX M6 X 40 MAT-PLATFORM BUSHING-BRAKE SWITCH JAM NUT 3/8-24 BOLT-HEX M6 X30 NUT NYLOC, M8 WASHER, M8 BUMP STOP BRACKET RUBBER STOP CAP SCREW, M8 x 25 SCREW, M8 x25 SUPPORT BRKT FR BUMP STOP BUMP STOP BRACKET RUBBER STOP

1 2 2 1 1 1 1 I 1 2 2 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 4 1 2 1 1 1 4 2 1 1 2 2 1 1 1

* Not Illustrated

REMARKS

(USE SEAL KIT 2208142-01) (USE BEARING KIT 2208142-02) (USE CAP KIT 2208142-03) (USE RELIEF VALVE 2208142-04)

(INCLUDES ITEM 73)

AFTER CE 000725 AFTER CE 000725

Parts-23


30 41 69

Parts-24

68

FRONT LIFT ARM MOUNTING

ITEM JACOBSEN PART NO 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20 8-21 8-23 8-24 8-24 8-25 8-26 8-27 8-28 8-30 * 8-31 8-35 8-38 8-38 8-40 8-41 8-42 8-43 8-44 8-45 8-46 8-47 8-48 8-49 8-50 8-54

64144-13 2203048-03 2202170.07 2208151 842000044 450170 2206032 450377 2206149 4124643 W108003 2206131E.07 450379 450215 2206051.07 001393820 2206157.06 2206010 001599052 452200176 450241 64163-74 450378 2202267.07 4120447 450192 158001-06 W158001 001594010 2208152 198040-01 2206150 62464-4A 2206151 4124641 2202171A.07 2203083A 450018 2203047.07 2202271.07 2202270.07 2208067.07 450390 64188-02 001490226 2202172.07 48048A

DESCRIPTION

SNAP RING PIN-REEL CYLINDER PLATE-LIFT STOP CYLINDER-REEL, LONG 1/4" STR GREASE NIPPLE SCREW-HEX M6 X 16 WLDMT-CYLINDER PIN NUT M6 LIFT ARM, LEFT FRONT WLDMT-ARM LH FRONT BUSHING FRAME FRONT LOCKNUT-NYLON Ml 0-1.5 SCREW, M1OX3O HH WLDMT-PIVOT PIN REAR NUT HEX 1-1/4-12 NYLOK S-DECK PIVOTS YOKE ASSY, PIVOT SHAFT WASHER LOCKWASHER BOLT-M12-1.75X30 WASHER LOCKNUT NYL INS M8-1 .25 STOP-REEL PIVOT STOP-REEL PIVOT BOLT-M8-1.25X25 CHAIN 6.7 LG PLATED CHAIN-7.6 LONG, 8 LINK WASHER CYLINDER-REEL SHORT SEAL KIT LIFT ARM, CNTR FRNT THRUST WASHER LIFT ARM, RIGHT FRONT LIFT ARM, RIGHT FRONT PLATE-LIFT STOP SLEEVE CYLINDER S BLT MTRC M8-1 .25 X 50 RETAINER REEL LIFT STOP-LH LIFT STOP-RH BUMPER-RUBBER WASHER CLEVIS PIN HAIRPIN COTTER LIFT LEVER-FOOT BEARING-SLEEVE * Not Illustrated

LIST OF PARTS

QTY

6 2 2 2 7 3 3 3 1 1 12 1 9 1 3 3 3 3 6 3 6 3 20 2 2 17 1 2 3 1 1 1 AR 1 1 2 3 3 3 2 2 2 12 2 2 1 6

REMARKS

(USE ON RH & LH UNITS) (USE SEAL KIT 198040-01)

(INCLUDES ITEM10) (NARROW AR ONLY)

(INCLUDES ITEMS 5, 54 & 60)

(NARROW AR ONLY) (USE ON CENTRE UNIT ONLY) (USE ON RH & LH UNITS) (USE ON CENTRE UNIT ONLY) (INCLUDES ITEM10) (INCLUDES ITEM 10) (NARROW AR ONLY)

Parts-25


30 41 69

Parts-26

68

FRONT LIFT ARM MOUNTING

ITEM JACOBSEN PART NO 8-55 8-56 8-57 8-58 8-58 8-59 8-61 8-62 8-64 8-65 8-66 8-67 8-68 8-69 8-70 8-71 8-74 6-80 6-81 6-82 6-83 6-84 6-85 *

35027N 2202173.07 450029 2202209.07 4120447 452100019 2202321.07 2203048-02 2202113.07 450412 450391 450214 2208139 450020 MBG4566 W038383 452000693 4118433 W38382 450526 452692 450388 450376 MBF0918

DESCRIPTION

ZERK GREASE FITTING PLATE-LIFT STOP BCKNG BLT-METRIC Ml 0-1 .50X35 STOP-REEL PIVOT STOP-REEL PIVOT WSHR - .256 1D X 18 GA. BRKT-HOSE, FRONT LT PIN-REEL CYL 108.37 LG BRKT-HYD FTG LOCKWASHER M1O WHSR-M1O BOLT-MI0-1.50X25 CLAMP-TUBE BOLT-M8-1 .25X60 BRACKET SWITCH N/C WASHER SWITCH BRACKET SWITCH SCRW-PAN HD M5 x 12 SCRW-HEX M6 x 12 TAPTITE WASHER-M5 x 10 x 1.1 NUT-HEX M5 NYLOC CLAMP PLATE

* Not Illustrated

LIST OF PARTS

QTY

2 1 2 4 4 3 1 1 1 2 2 8 1 1 1 1 3 1 1 2 2 2 2 2

REMARKS

(NARROW AR250 ONLY) (USE ON CENTRE UNIT)

4136818 SWITCH PLATE From Serial No: XXxxxxxx FITTED TO ITEM 50

From Serial No: XXxxxxxx

Parts-27


Parts-28

REAR LIFT ARM MOUNTING

ITEM JACOBSEN PART NO 9-1 9-2 9-3 9-3* 9-4 9-5 9-6 9-7 9-8* 9-8 9-9 9-9 9-10 9-11 9-12 9-13 9-14 9-16 9-17 9-18 9-19 9-22 9-23 9-24 9-25 9-25 7-26 9-27 9-28 9-29 9-32 9-33 9-34 9-35 9-36 9-37 9-38 9-39 9-40 9-41 9-42 9-43 9-44

450392 450048 2206204.07 MBF2384 450380 2202146 450241 W108003 2206147 4124602 2206148 4124612 842000044 2206051.07 450214 2202092A.07 450015 450379 MBG5612.07 001393820 62464-4A W158001-05 23009A.07 450378 2202209.07 4120447 2206010 001599052 452200176 64163-74 2206032.07 450170 64144-13 2203048-03 2208152 2203083A 148034-05 2206168.07 * 2206169.07 450018 2203047.07 2206157.06 48048A

DESCRIPTION

WASHER-M12 BOLT M12 x 40 WLDMT-FRAME REAR WLDMT-FRAME REAR NUT-NYLOC M12 PLATE BOLT M12 X 30 BUSHING LIFT ARM, RIGHT REAR WLDMT-LIFTARM LH REAR LIFT ARM, LEFT REAR WLDMT-LIFT ARM RH REAR 1/4" STRAIGHTGREASE NIPPLE WLDMT-PIVOT PIN REAR BOLT M10 X 25 BRACE-REAR REEL BOLT M8 X 35 NUT NYLOC M10 BRKT-REAR ARM NUT-HEX 1-1/4-12 NYLOC THRUST WASHER CHAIN 6.7 LG PLATED SPACER, ENGINE MOUNT NUT NYLOC M8 STOP-REEL PIVOT STOP-REEL PIV OT ASSY, PIVOT SHAFT WASHER LOCKWASHER WASHER WLDMT-CYLINDER PIN SCREW-HEX M6 X 16 SNAP RING PIN-REEL CYLINDER CYLINDER-REEL SHORT SLEEVE-CYLINDER GROMMET-INSULATION WLDMT-CHAIN ARM LH WLDMT-CHAIN ARM RH BLT MET M8 X 50 RETAINER-REEL DECK PIVOT SLEEVE BEARING

* Not Illustrated

LIST OF PARTS

QTY

4 2 1 1 4 1 6 8 1 1 1 1 6 2 9 2 2 10 1 2 AR 2 2 6 2 2 2 2 4 2 2 2 4 2 2 2 2 2 2 2 2 2 4

REMARKS

PRE CE000326 MACHINES POST & INCL CE000326 M/C'S

(INCLUDES ITEM 7) (NARROW AR250 ONLY) (INCLUDES ITEM 7) (NARROW AR250 ONLY)

(NARROW AR250 ONLY)

(USE SEAL KIT 198040-01)


Parts-29


Parts-30

REAR LIFT ARM MOUNTING

ITEM JACOBSEN PART NO 9-46 9-47 9-47 9-48 9-49 9-50 9-51 9-52 9-54 9-54 9-55 9-56 9-57 9-58 9-59 9-60 * * * * *

35027N 2206170.07 4125489 W2198153 64144-01 64061-09 001594010 452100019 2202267.07 4120455 2208139 450020 450215 64163-75 BAM8138PB 2203098 MBF0744-07 450192 450390 450378 4121397

DESCRIPTION

90 DEG 1/4" GREASE NIPPLE WLDMT-ROLLER ARM WLDMT-ROLLER ARM ROLLER, 3 SNAP RING 5/8 ROLL PIN-3/8 X 2 WSHR .328 x .75 X 14 GA WSHR - .256 ID x .620 ID STOP-DECK PIVOT STOP-REEL PIVOT CLAMP-TUBE BOLT-M8 X 60 SCREW-M10 X 30 WASHER TUBE CLAMP SPACER-CYLINDER REAR ARM STOP SCREW-HEX M8 X 25 WASHER M8 NUT-NYLOC M8 STOP - WELDEDSSY

* Not Illustrated

LIST OF PARTS

QTY

2 2 2 2 2 2 2 2 2 2 2 2 I 1 1 2 2 4 4 4 2

REMARKS

(NARROW AR250 ONLY)

(NARROW AR250 ONLY)

FITTED TO CHASSS SIDES BY 450014 BOLT-HEX M8 x 30 (2off) From Serial No: XXxxxxxx (NARROW AR250 ONLY)

Parts-31


Parts-32

DRIVE WHEELS AND BRAKES

ITEM JACOBSEN PART NO 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-25 10-26 10-27 10-30 10-31 10-32 10-33 10-34

450379 699527153 2206031 W128025-03 64144-30 2206032.07 MBF1283 001599688 450391 450215 008007150 450052 008007460 W178013 MBG3598 MBF0838A 64123-15 64006-04 172060 W2171004A 451264 008007470 2208290 2208291 2208065-02 W128025-04 64220-01 MBF1907.07 MBG5305 450191 450411 450390

DESCRIPTION

NUT-NYLOC M10 SPRING WLDMT-BRAKE ARM CABLE, BRAKE SNAP RING .375 WLDMT-BRAKE ARM SPACER WASHER WASHER SCREW M1O X 30 WHEEL MOTOR MJ29 BOLT-M12-1.75X50 SQUARE KEY BRAKE BAND BOLT M10 x 45 BUSHING - BRAKE BLT HEX 3/8-16 X 3/4 LOCKWASHER BRAKE DRUM HUB COTTER PIN CASTLE NUT ASM WHL &TYRE 26.5X14-12 • RIM W/VALVE STM & CAP • TYRE 26.5 X 14 CABLE-BRAKE BLT-WHL 1 2-20X.880D STOP-BRAKE BAND KEEP BRACKET SCRW-HEX M8 X 30 WASHER SLW M8 WASHER M8

* Not Illustrated

LIST OF PARTS

QTY

2 4 2 1 2 2 4 12 2 2 2 8 2 2 4 2 8 8 2 2 2 2 2 AR AR 1 10 2 2 4 4 4

REMARKS

(USE FOR LEFT HAND BRAKE)

(USE SEAL KIT 002301080)

(USE FOR RIGHT HAND BRAKE)

Parts-33


Parts-34

HYDRAULIC RESERVOIR AND FUEL TANK

ITEM JACOBSEN PART NO 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 11-10 11-11 11-12 11-13 11-14 11-15 11-16 11-17 11-18 11-19 11-20 11-21 11-22 11-23 11-24 11-25 11-26 11-27 11-28 11-29 11-30 11-31 11-32 11-33 11-34 11-35 11-36

64152-05 450409 2208073 W148081 W178105 2208027 450390 450191 2202128C 2208054 450020 MBG4795 MBG4796 2208071 450378 2202138.07 2206131E.07 450213 450412 450391 450377 2202166A.07 2208031 2202103.07 148263 MBG4553.07 450388 2198091 008230310 2208034 450541 2202129C W178142 450528 450376 148027

DESCRIPTION

10-32 X 1/2 MACH SCREW LOCKWASHER M5 SENDER-FUEL LEVEL GASKET CAP-LOCKING TANK-FUEL LT FWAY WASHER M8 SCREW M8 X 20 STEP LH MAT-STEP BOLT M8 X 60 S-STEP W/MAT LH LOWER STEP W/MAT RH LOWER MAT-STEP NUT NYLOC M8 PLATE-STEP CLAMP FRONT FRAME HEX BOLT M10 X 20 LOCKWASHER M10 WASHER M10 NUT NYLOC M6 PLATE-RESERVOIR COVER RESERVOIR-HYDRAULIC HOLD DOWN-BATTERY FUEL PIPE HINGE-RESERVOIR WASHER BOOT, FUEL SENDER BATTERY TYPE 093 COVER-HYD RESERVOIR SCRW-PAN M6 X 16 STEP RH LATCH-RUBBER SCREW PAN M5 X 16 NUT NYLOC M5 BREATHER VENT

* Not Illustrated

LIST OF PARTS

QTY

5 5 1 1 1 1 20 12 1 2 4 1 1 1 16 2 1 10 10 10 2 2 1 1 1 1 4 I 1 1 2 1 1 4 4 1

REMARKS

(USE KEY 178105-01)

Parts-35


Parts-36

LIST OF PARTS

HYDRAULIC RESERVOIR AND FUEL TANK

ITEM JACOBSEN PART NO 11-37 11-38 11-39 11-41 11-42 11-43 11-44 11-45 11-46 11-47 11-48 11-49 11-50

108094-06 008296050 69051-01 11-40 158122-02 148231 48310 2208031-01 158065-03 MBG4795 001925160 148264-11 64211-02 450389

DESCRIPTION

QTY

REMARKS

CLAMP 4 SWITCH-TEMPERATURE 175F 1 PIPE PLUG 1 108029 PLUG, MAGNETIC 1 TUBING-SIGHT CLASS 8" 1 S-ELBOW-90 3/16 FINING 1 S-BUSHING 2 FTG-3/1 6 BARB STRAIGHT 1 FTG - 13/16-16/112-14 1 MAT-STEP 1 HOSE CLIP 2 FUEL PIPE 1 WASHER 3/16" 5 WASHER M6 2

* Not Illustrated

Parts-37


Parts-38

RADIATOR & OIL COOLER MOUNTING


DESCRIPTION

LIST OF PARTS

QTY

REMARKS

FITTED TO MACHINES PRIOR TO SERIAL NUMBER CE000326 12-1 12-2 * * 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 * 12-11 * * * * 12-12 12-13 12-14 12-15 * 12-17 12-18 12-19 12-20 12-21 12-22 12-23 12-24 12-25 12-26 12-27

006911620 4116484 008089820 4115389 009001840 002990293 450378 002989340 MBG6718 MBG7087 22020144A 22020145A 16292-72001 16292-72061 16286-72851 16296-72941 36200-82721 4150377 MBF2304 002989074 MBF2276 15531-72403 19059-72091 450191 450390 450378 450168 450410 450389 450171 450172 450377 4116202 48383

OIL COOLER FITTING - 90 deg 1"BSPP x 1-1/4" HOSE CLAMP OIL COOLER HOSE BUGSCREEN M8 HANDKNOB NUT-HEX M8 NYLOC SEALING STRIP OIL COOLER SEALING STRIP RADIATOR MOUNT MOUNT RADIATOR LH MOUNT RADIATOR RH RADIATOR KIT RADIATOR HOSE-RADIATOR, LOWER HOSE-RADIATOR, UPPER CLAMP RADIATOR SEAL BAFFLE PLATE W/ASSY SEALING STRIP EXP. BOTTLE BRKT W/A EXPANSION BOTTLE BREATHER PIPE EX KUBOTA SCRW-HEX M8 X 20 WSHR-M8 X 17 X 1.8 NUT-HEX M8 NYLOC SCRW-HEX M6 X 12 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 SCRW-HEX M6 X 20 SCRW-HEX M6 X 25 NUT-HEX M6 NYLOC AIR INTAKE HOSE HOSE CLAMP 2-1/2"

* Not Illustrated

1 2 2 2 I 2 2 1 1 1 1 1 * 1 1 1 4 2 1 1 1 1 1 4 8 4 6 6 22 4 6 8 1 2

1 PER ITEM 2 CONNECT TO ITEM 2

530MM LONG

FOR RADIATOR HOSES

42" LONG ONE PER END, OTHER AIR CLEANER.

Parts-39


Parts-40

LIST OF PARTS

RADIATOR & OIL COOLER MOUNTING


DESCRIPTION

QTY

REMARKS

FITTED TO MACHINES AFTER & INCLUDING SERIAL NUMBER CE000326 12-1 12-2 * * 12-3 * 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 * 12-16 * * 12-17 12-18 12-19 12-20 12-21

006911620 4116484 008089820 4115389 009001840 PF24-113 002990293 450378 002989450 MBG7109 450168 450410 450389 MBF2385 002989450 MBF2384 MBF2276 15531-72403 19059-72091 4117953 4117044 002600640 4116801 4116947 001925400 001925570 48383

12-22 4116202 12-23 002989450 12-24 002989450 12-25 008955160 12-26 450168 SCREWS.

OIL COOLER FITTING - 90 deg 1"BSPP x 1-1/4" HOSE CLAMP OIL COOLER HOSE BUGSCREEN SEALING STRIP M8 HANDKNOB NUT-HEX M8 NYLOC SEALING STRIP OIL COOLER SEALING STRIP SCRW-HEX M6 X 12 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 BAFFLE PLATE W/ASSY SEALING STRIP WLDMT-REAR AXLE EXP. BOTTLE BRKT W/A EXPANSION BOTTLE BREATHER PIPE EX KUBOTA RADIATOR 3/8" BSPP DRAIN PLUG 3/8" DOWTY WASHER HOSE-RADIATOR, UPPER HOSE-RADIATOR, LOWER HOSE CLAMP 19-40 HOSE CLAMP 34-57 HOSE CLAMP 2-1/2" AIR INTAKE HOSE SEALING STRIP SEALING STRIP GROMMET SCRW-HEX M6 X 12

* Not Illustrated

1 2 2 2 I 1.5 2 2 1 1 11 13 13 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1 4

1 PER ITEM 2 CONNECT TO ITEM 2 1.5m REQUIRED 600 LONG

1270 LONG

FOR DRAIN PLUG FOR RADIATOR HOSES FOR RADIATOR HOSES ONE PER END, OTHER AIR CLEANER. 42" LONG 510 LONG 250 LONG DRAIN PLUG REAR BOX RADIATOR MOUNTING

Parts-41


Parts-42

BONNET HINGE ARRANGEMENT/ REAR BUMPER


13-1 13-2 * * 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-10 13-11 13-12 13-13 13-14 13-15 13-16 13-17 13-18 13-19 13-20 13-21 13-22 13-23 13-24 13-30 13-31

001496133 009135850 4116171 009040260 2198112 450029 450215 450391 450412 452437 J366877 J366878 MBG6792 MBG6794 MBG6803 MBG6804 MBG6824 MBG7076 009135840 450171 450377 450389 MBF2299 450542 450410 452101667 MBG7112 MBG7111

DESCRIPTION

POP RIVET BONNET BONNET SEALING STRIP BONNET SEAL FOAM LATCH BOLT-HEX M10 X 35 SCRW-HEX M10 X 30 WSHR-M10 X 21 X 2.2 WSHR-SLW M10 NUT-NYLOC M10 FLNG NYLINER BEARING NYLON WASHER HINGE BRKT-SHORT HINGE BRKT-LONG SPACER-HINGE, HOOD LONG SPACER-HINGE, HOOD SHORT BONNET BRACKET BONNET SPACER REAR BUMPER SCRW-HEX M6 X 20 NUT-HEX M6 NYLOC WSHR-M6 X 12.5 X 1.8 HINGE SEALING W/ASSY SCRW-PAN HD M6 X 20 WSHR-SLW M6 WSHR-1/4" X 1" HINGE BRKT-SHORT HINGE BRKT-LONG

* Not Illustrated

LIST OF PARTS

QTY

2 1 1 1 1 14 4 18 4 14 16 14 4 4 2 12 1 AR 1 4 4 6 1 6 6 4 4 4

REMARKS

RUBBER INSERTION BEAD CLOSED SEAL FOAM

Parts-43

JACOBSEN AR 250 TURBO SERIES: CE 11 3 7 8 9 10

12 4

2 5

6

1 3

7 8 9 10

15 4

13 5 14

Parts-44

6

COUNTER BALANCE WEIGHTS


DESCRIPTION

LIST OF PARTS

QTY

REMARKS

FOR MACHINES PRIOR TO SERIAL NUMBER CE000326 USE THIS WEIGHT SET-UP 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11 14-12 UP 14-13 14-14 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10

2206204 450060 450326 450380 450392 450413 MBF2299 MBG6872 MBG6873 MBG6875 MBG7078 MBG7107

WLDMT-REAR FRAME BOLT-HEX M12 x 110 NUT-HEX M12 NUT-HEX M12 NYLOC WSHR - M12 WSHR-SLW M12 HINGE SEALING PANEL W/A WEIGHT 22.8KG WEIGHT 19.1KG WEIGHT 14.5 KG WEIGHT 21.4KG STUD M12 X 138

1 2 2 2 2 2 1 1 1 1 1 2

FOR MACHINES AFTER & iNCL MACHINE SERIAL NUMBER CE000326USE THIS WEIGHT SETMBF2384 450059 450326 450380 450392 450413 MBF2299 MBG6872 MBG6873 MBG6875

WLDMT-REAR FRAME BOLT-HEX M12 x 100 NUT-HEX M12 NUT-HEX M12 NYLOC WSHR - M12 WSHR-SLW M12 HINGE SEALING PANEL W/A WEIGHT 22.8KG WEIGHT 19.1KG WEIGHT 14.5 KG

* Not Illustrated

1 2 2 2 2 2 1 1 1 1

Parts-45


23

1c

Parts-46

SEAT MOUNTING


15-1a 15-1b 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-14 15-15 15-16 15-17 15-18 15-19 15-20 15-21 15-22 *

4137966 008199400 MBF0603B.06 2208075 2202118.07 MBG2013.07 450191 450390 450389 450172 469016517 450377 450378 002953223 450411 450192 450214 450391 450379 001599264 001393222 W64166-03 MBF1605 008174010

LIST OF PARTS

DESCRIPTION

SEAT, GRAMMER MSG85 SEAT, GRAMMER S85/90R SEAT PLATE W/A LATCH-ADJUSTABLE LEVER SEAT SUPPORT SEAT HINGE SCRW-HEX M8 X 20 WASHER M8 WASHER M6 SCRW-HEX M6 X 25 P-CLIP NYLOC M6 NYLOC M8 GROMMET WASHER SLW M8 SCRW-HEX M8 X 25 SCRW-HEX M10 X 25 WSHER M10 NYLOC M10 3/8" WASHER 3/8" NYLOC SHOULDER BOLT 3/8" SPACER LITERATURE POUCH

* Not Illustrated

QTY

1 1 1 2 2 2 8 17 1 1 1 1 8 1 4 4 2 2 2 2 2 2 1 1

REMARKS

S85/90R Seat

Parts-47


Parts-48

LIST OF PARTS

SEAT GRAMMER MSG 85 SEAT (4137966) - SUSPENSION

ITEM JACOBSEN PART NO 5 6 11 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 52 53 55 57 58 59 60

008173680 008173790 008173800 008199900 008173780 008173820 008173830 008173840 008173710 008199680 008173720 008173740 008173760 008173730 008173870 008144410 008173880 008173910 008173930

008173950 008193960 008193920 008173940

008174000

DESCRIPTION

Cover Kit, Suspension Upper Kit, Bellow Bolt Bushing Swing Arm Kit Bolt Roller Plate Tension Spring Release Plate Bolt Bolt, M8 x 22, Yellow Kit, Shock Absorber, S Washer, Retaining, 5 mm Fork Rivet, 4.0 x 10.0 Bracket, U-Shaped Pro Rubber Plate Bumper Set Thrust Washer Kit Spring, Tension Nut, M12, Flange Spring Bracket Plug, Retainer Pin, 3.0 x 16 Pin, 4 x 28 Handle (Toggle) Adjustment Spindle Guide Roller Band, Weight, 130 kg Tension Spring Bushing Suspension Lower Par Fixing Parts Suspension MSG85 Screw, M6 x 12 Ties, Cable, 2.5 x 102 Switch Connector, Electrical

* Not Illustrated

QTY

REMARKS

1 1 1 1 4 1 1 4 1 2 2 1 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

Parts-49


Parts-50

LIST OF PARTS

SEAT GRAMMER MSG 85 SEAT (4137966) - SEAT TOP

ITEM JACOBSEN PART NO 1 2 3 4 5 7 8 22 23 24 25 26 27 28 29 33 34 35 36 37 38 39 40 42 44 46 48 49 54 67 * 68 69 88 89

113048

DESCRIPTION

QTY

Assy, Cushion, Backrest Assy, Cushion, Seat Screw, M5 x 25, Pan Hd Seat Pan Backrest Pan Kit Tube Backrest Extension Tube Screw, M8-1.25 x 40 Rivet, 6 x 12 Nut, Hex, M8-1.25 Nut, Hex, M8-1.25 Lever Handle, Grey Cover, LH, Blk Cover, RH, Blk Screw M8 x 16 Set of Adjustment Rails Nut, Hex M8-1.25 Washer, Flat, M8 Washer 8.4-Hv140 Kit, Seatbelt, 2 Retractable Seatbelt, 2 Non-retractable Spring, Spiral Stop Bearing Kit Spring, Leg, Backrest Set of Adjustment Rails Screw, M8 x 16, Hex Socket Literature Box Literature Holder (net) Blind Rivet 3.2 x 11.2 Ball

1 1 7 1 1 2 1 2 2 1 6 2 1 1 1 1 4 1 4 11 6 1 1 1 1 1 1 1 4 1 1 5 5

Armrest Armrest

1 1

* Not Illustrated

REMARKS

One supplied

Parts-51


Parts-52

SEAT BREAKDOWN GRAMMER (S 85 / 90R)


16-1 16-2 16-3 16-4 16-5 16-6 16-7 16-8 16-9 16-10 16-11 16-12 16-13 16-14 16-15 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-24 16-25 16-26 16-27 16-28 16-29 16-30 16-31 16-32 16-33 16-34 16-35 16-36 16-37 16-38 16-39 16-41 16-42 16-43 16-44

008199400 008199450 008199460 008199560 008199470 008173520 N/A 008199610 008173370 008173380 008173390 008173400 008173410 008173420 008173430 008173440 008199690 008173450 008173460 008173470 008173480 008173490 008173500 008173510 008173530 008173540 008199650 008199660 008173550 008199670 008173560 008173570 008173350 008173360 008199860 008173580 008199640 008173590 008173600 008199750 008173610 008173620 008199700 008199710

DESCRIPTION

SEAT ASSY COMPLETE SEAT CUSHION BACK REST CUSHION HEAD REST ASSY. HEAD REST CUSHION EDGE STRIP HEAD REST FRAME COVER RH NUT MOUNTING RH SCREW SCREW SP WASHER DISTANCE PLATE DISTANCE PLATE BUSH BACK PLATE TUBE SPRING WASHER SCREW TUBE EDGE STRIP EDGE STRIP DISTANCE PIECE SEAT PLATE PIN DETENT MOUNTING LH ROD BUSH DISTANCE PIECE LEVER SPRING HANDLE COVER LH RAIL WITH LEVER WASHER SCREW RAIL PLATE PLATE NUT PIN

* Not Illustrated

LIST OF PARTS

QTY

1 1 1 1 1 1 1 1 2 1 4 2 2 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1

REMARKS

INCLUDING SUSPENSION

Parts-53


Parts-54

SEAT BREAKDOWN GRAMMER (S 85 / 90R

ITEM JACOBSEN PART NO 16-45 16-46 16-47 16-48 16-49 16-50 16-51 16-52 16-53 16-54 16-55 16-56 16-59 16-60 16-61 16-62 16-63 16-64

008199720 008199730 008199740 N/A 008199550 N/A N/A N/A 008199850 008173630 N/A 008199860 N/A N/A N/A N/A N/A N/A

DESCRIPTION

PIN ADJUSTING SPINDLE WASHER PLUG ARM REST RH SCREW SUPPORT RH PIN ARM REST ASSY. RH ARM REST LH SUPPORT LH ARM REST ASSY. LH COVER ASSY SCREW SEAT BELT FIXED SEAT BELT REEL SCREW WASHER

* Not Illustrated

LIST OF PARTS

QTY

REMARKS

1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1

Parts-55


Parts-56

SEAT SUSPENSION BREAKDOWN GRAMMER DS85H


17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-16 17-17 17-18 17-19 17-20 17-22 17-23 17-24 17-25 17-26 17-27 17-28 17-29 17-30 17-31 17-32 17-33 17-34 17-35 17-36 17-37 17-38 17-39 17-40 17-41 17-42 17-43 17-46 17-47 17-48 17-49 17-50

008173640 008173650 008173660 008199640 008199750 008173670 008173680 008173690 008173700 008199790 008199840 008173710 008173720 008199680 008173730 008173740 008173750 008173760 008173770 008173780 008173790 008173800 008173810 008173820 008173830 008173840 008173850 008199900 008173860 008173870 008173880 008173890 008173900 008199920 008199410 008173910 008173920 008173930 008173940 008173950 008173960 008173970 008173980 009054480 008173990 008174000

DESCRIPTION

SCREW STOP WASHER SLIDE WITH LEVER SLIDE NUT COVER BASE ASSY. PLATE PIN GAITER ASSY. PIN E CLIP DAMPER ASSY BUFFER ASSY. RIVET RUNNER PLATE SUSPENSION ASSY. ROLLER PIN BUSH SPRING PLATE PLATE BOLT PIN HINGE WASHER BEARING NUT HANDLE LEVER ASSY. WEIGHT ADJUSTER SPRING SPRING HOOK WEIGHT INDICATOR STOP SPRING WINDOW ROLLER FORK SPRING FRAME MICROSWITCH SCREW CONNECTOR * Not Illustrated

QTY

LIST OF PARTS

REMARKS

6 1 2 1 1 6 1 1 2 21 1 2 2 1 1 2 1 1 1 4 1 4 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1

Parts-57


Parts-58

ELECTRICS - INSTRUMENT PANEL

ITEM JACOBSEN PART NO 009050490

DESCRIPTION

18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 *

MBG5127A 008231870 178092-03 178092-04 2208066-01 008295870 008295630 008295640 008295650 008295710 002952146 008295210 009055920

INCLUDES ALL ITEMS LISTED WITH THE EXCEPTION OF ITEM 13. INSTRUMENT PANEL TWIN PILOT LIGHT WATER TEMP GA #06347 FUEL GAUGE #06339-01 CUTTER SWITCH LENS-MOW ENGAGE LENS-ENG PRE-HEAT LENS-BATTERY CHARGE LENS-PRE-HEAT LENS-ENG O\HEAT DOMED PLUG (7/8") BLANKING PLUG HARNESS-INSTRUMENT PANEL

* * *

MBE3961B.07 009134160 451126

BEZEL - STEERING GAITER (STEEL FRAME) SCRW PAN HD No.6 X 9.5

* Not Illustrated

LIST OF PARTS

QTY

1 2 1 1 1 1 1 1 1 1 1 5 1 1 1 6

REMARKS

Parts-59

JACOBSEN AR 250 TURBO SERIES: CE 10 3

11

6

12 2

9 5

1

14 8

13 15

7

Parts-60

LIST OF PARTS

ELECTRICS -VARIOUS COMPONENTS


* * * * * 18A-1 18A-2 18A-3 18A-4 18A-6 * * * 18A-7 * * 18A-8 18A-9 * 18A-10 18A-11 * 18A-12 * * 18A-13 * * 18A-14 18A-15 * *

009055980 178083 148164 009055750 008220920 W148270 008244640 008109660 W038383 W128037 008238340 450149 450376 4139551 2208190 009057150 2208099 2208083 008233156 008233164 008233180 008233203 008238350 450529 450376 008244670 450149 450377 38665 48524 008230310 4139092

DESCRIPTION

MAIN HARNESS CABLE - BATTERY NEGATIVE CABLE - BATTERY POSITIVE HARNESS - FUEL PUMP SPLICES (AMP 34318) SENDER -TEMP SEAT SWITCH DELAY HOURMETER LCD 2 TERMINAL SWITCH N/C RELAY RELAY BLOCK SCREW HEX - M5 X 12 NUT NYLOC M5 INSULATION BOOT WIRE-JUMPER (DECK VALVE) FRONT SWITCH HARNESS FOOT SWITCH TEMPERATURE SWITCH 80C FUSE 5 AMP FUSE 10 AMP FUSE 20 AMP FUSE 30 AMP FUSE CARRIAGE SCREW-PAN M5 X 20 NUT NYLOC M5 LAMP TIMER SCREW-HEX M6 X 12 NUT NYLOC M6 SOLENOID CIRCUIT BREAKER 40AMP Battery Type 093 SWITCH HARNESS-Unit Cutout

* Not Illustrated

QTY

1 1 1 1 2 1 1 1 2 3 3 2 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1

REMARKS

HARDWARE FOR RELAY BLOCK

HARDWARE FOR FUSES HARDWARE FOR LAMP TIMER

From Serial No: XXxxxxxx

Parts-61


28A

Parts-62

HYDRAULIC VALVE MOUNTING

ITEM JACOBSEN PART NO 19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-11 19-12 19-13 19-14 19-16 19-17 19-18 19-22 19-23 19-24 19-25 * * * 19-25 *

001190034 2202091.07 2208038 W178025 450377 450389 2208046 450005 450191 450390 450378 2198235 450392 450043 450379 450412 450214 2202114.07 2208028 2202115.07 2208144

19-27 19-28 19-28A 19-29 19-30 19-31 19-32 19-33 19-34

DESCRIPTION

LIST OF PARTS

QTY

3 1 1 1 6 10 1 4 2 4 4 1 4 2 2 2 2 1 1 1 1

4171203 4171203-01

BLT-WLF 5/16-18 X 3/4 BRKT-FILTER FILTER HEAD-SPIN ON FILTER-SPIN ON LOCKNUT NYLON M6-1 .0 WASHER-M6 VALVE BLCK-BACK PRESS HEX BOLT M6-1 .0 X 50 BLT METRIC M8-1 -25 X 20 WASHER-M8 LOCKNUT NYLON M8-1 .25 VALVE-DECK WASHER-M10 BOLT-M1OX12O,HEXHD LOCKNUT-NYL Ml 0-1.5 LOCKWASHER BOLT M1O-1.5 X 25 BRKT-RETURN VALVE LH MANIFOLD-RETURN BRKT-RETURN VALVE RH LIFT VALVE (DANFOSS) SEAL KIT 148023-01 DETENT KIT 148023-02 PILOT CHECK KIT 148023-03 LIFT VALVE (EATON) SEAL KIT

003802027 2206026A.07 590002574 W068156A 450026 2208191 450120816 2208085 2208051

MASTER LINK #50 CHAIN WLDMT-LIFT HANDLE OILITE BUSH 1/2" X 5/8" X 5/8" HANDLE KNOB, BLACK BLT-METRIC 6-1.00 X 100 VALVE-4WD AR 250 NUT-HEX JAM, 3/8-1 6 SPRING-COMPRESSION MANIFOLD-LIFT

1 1 2 I 2 1 1 1 1

* Not Illustrated

REMARKS

1 1

SEAL KIT 2208191-01

Parts-63


28A

Parts-64

LIST OF PARTS

ITEM JACOBSEN PART NO 19-35 19-36 19-37 19-38 19-46 19-47 19-48 19-49 19-50 19-51 19-52 19-53

450195 2202211 64044-17 2203095.07 MBG1574 MBF1611.07 450026 450390 450378 450214 450391 450379

DESCRIPTION

SCREW-HEX M8 X 40 STOP-BACK PRESSURE SCREW-SET SPACER PLATE-STIFFENER 4WD VALVE BRACKET BOLT-HEX M8 X 90 WASHER M8 NUT M8 NYLOC SCREW-HEX M10 X 25 WASHER M10 NUT M10 NYLOC

* Not Illustrated

QTY

REMARKS

2 1 1 1 2 1 2 4 2 2 2 2

Parts-65


Parts-66

ENVIRODECK JMAB504 REAR DECK JMAB505 FRONT DECK

ITEM JACOBSEN PART NO 20-1 20-2 20-3 20-4 20-5 20-6

DESCRIPTION

LIST OF PARTS

QTY

20-7 20-8 20-9 20-10 20-11 20-12 20-12

64123-211 64209-03 112243-05 MBG4222.06 2192502-03 2208159 2208159-01 2208159-02 2188123-03 009079290 450063 450380 4136871 48053-07 2206161.06 4121363

BLT-HEX 5/8-18 X 1-3/4 SPRING WASHER BLADE 22.00 OFFSET LIFT SADDLE-BLADE BLADE-CUTTER AR250 ASM-WHEEL 8X300-4 • TYRE - 8 X 300 - 4 • RIM • BEARING SPACER-YOLK BOLT M12 X 140 HEX HD NUT, M12, STAYTITE WLDMT-YOKE, AR DECK BEARING-FLANGED BRONZE WLDMT-SIDE PLATE, FRT LH WLDMT-SIDE PLATE, FRT LH

1 1 I 1 1 2 1 1 1 2 2 2 2 4 1 1

20-13 20-14 20-15 20-16 20-17 20-18 20-19 20-20 20-20

2202242.06 2202235.06 2208018-01 450323 2202241.06 450215 450391 2206162.06 4121362

BRKT-SIDEPLATERH CROSSBAR CABLE-SCRAPER 656 LG NUT-HEX M6-1 BRKT-SIDE PLATE LH SCREW, M1O - 1.5 X 30 HH WHSR-MIO WLDMT-SIDE PLATE, FRT RH WLDMT-SIDE PLATE, FRT RH

1 I 1 4 1 11 12 1 1

20-21 20-22 20-23 20-24 20-25

2203012 2202010 450334 W2203022 4146978 4146986 4147000 4147001 450242 450466

SPINDLE 22IN SHIELD-ROLLER NUT M16 SLEEVE-ROLLER ROTARY DECK ASSY • DECK W/A • SIDE PLATE L/H WELDMENT • SIDE PLATE R/H WELDMENT • M12 X 35 HEX HD BOLT • M12 LOCKWASHER

I 2 4 1 1 1 1 1 6 6

20-26 20-27 20-28 20-29 20-30 20-31 20-32 20-33

2203087 2206165 830000441 2208011-02 2208011-03 451050926 2721058 002921345

SPACER-DECK ASM-SMOOTH ROLLER 4 IN BEARING SEAL-OIL 1.375 X .750 SEAL-OIL 2.000 x 1.250 BOLT-HEX ADAPTOR - BLADE DISC SPRING

2 1 2 2 2 2 1 12

* Not Illustrated

REMARKS

FITTED TO NEW MODELS TO STANDARDIZE ON PARTS

FITTED TO NEW MODELS TO STANDARDIZE ON PARTS

Parts-67


Parts-68

ENVIRODECK JMAB504 REAR DECK JMAB505 FRONT DECK

ITEM JACOBSEN PART NO 20-34 20-35 20-36 20-37 20-38 20-39 20-40 20-41 20-42 20-42 FITTED

DESCRIPTION

LIST OF PARTS

QTY

452100019 2206157.06 2206201.6 A299301 2202307 64229-06 842000044 2208229

WSHR-.2561D x .620D DECK PIVOT YOKE PIVOT LUBRICATOR BRACKET-BUMPER MOUNTING LOCK NUT-NYLON 5/8-11 LUBRICATOR MOTOR-HYDRAULIC DECK

1 1 1 3 1 2 2 1

64197-005 450030

BLT-TDFM 3/8-1 6X1 -1/4 BLT-HEX M10 X 40

6 6

FITTED 20-43 20-44 20-45 20-46 20-47 20-48 20-49 20-50 20-51 20-52 20-53 20-54 20-54

452400065

S.L.Washer 3/8 Double Coil

6

64205-001 450379 454400180 001490226 001599052 64163-53 450412 450213 2203086 64163-71 64176-03 2206145.06 4121364

BLT METRIC M8-1 .25X1 5 LOCKNUT-NYLON M8-I .5 PIN, CLEVIS HAIR PIN COTTER 33/64 X 1 -1/4X1 2GA WASH H WASHER .391X1.5OX9GA LOCKWASHER M1O BLT METRIC M8- 1 .50X20 SHAFT-WHEEL WSHR-.762X1-114X.250 PIN, SPIRAL ROLL WLDMT-SIDE PLATE RH WLDMT-SIDE PLATE RH

4 12 4 4 8 2 2 2 1 2 2 1 1

20-55

2206146.06

WLDMT-SIDE PLATE LH

1

20-55 20-56 20-57 20-58 20-59 20-60 20-61 20-63

4121361 48048A 64163-76 64188-14 001490006 523126 001393222 LMAC082

WLDMT-SIDE PLATE LH SLEEVE BEARING WSHR-1-3/4 x 13/16 x 9/64 SPRING CLEVIS 3 /8 X -7/16 HAIRPIN COTTER BUMPER-RUBBER LOCK NUT-NYLON 5/16-18 SMOOTH ROLLER 22"

1 2 2 1 1 1 1 1

* Not Illustrated

REMARKS


(2208157-01 SEAL KIT) (2208157-02 RELIEF VALVE) USED WHEN WELDNUTS USED WHEN WELDNUTS

FITTED WHEN 2206205.06 IS PRESENT FITTED WHEN 2206205.06 IS PRESENT

Parts-69


Parts-70

SIDE DISCHARGE DECK

ITEM JACOBSEN PART NO * * * * * 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17 21-18 21-19 21-20 21-21 21-22 21-23 21-24 21-25

21-26 21-27 21-28 21-29 21-30 21-31 21-32 21-33 21-34 21-35

LMAB909 LMAB910 LMAB911 LMAB912 LMAB913 64123-211 450425 112243-05 450393 64229-03 4121111 2722004 *4118730 4131842 64123-166 64229-05 4136871 48053-07 4121363 2202242.06 2202235.06 2208018-01 64207-06 2202241.06 001104065 64251-004 4121362 2203012 2202010 450334 W2203022 4147307 4147303 4147301 4147302 450242 450441 2203087 2206165.06 830000441 2208011-02 2208011-03 451050926 2721058 002921345 64163-03 2206157.06

DESCRIPTION

SIDE DECK-FRONT LH SIDE DECK FRONT CTR SIDE DECK FRONT RH SIDE DECK REAR LH SIDE DECK REAR RH BLT-HEX 5/8-18 X 1-3/4 S.L.WASHER M16 BLADE 22.00 OFFST LLFT WASHER M16 LOCK NUT-NYLON 3/8-16 ASM-WHEEL 8X300-4 • BEARING 3/4"I/DIA. • SPACER 20.5 x 45 x 6 SPACER-YOKE BLT-HEX 1/2-13X5-1/2 1/2-13 NYLON LOCK NUT WLDMT-YOKE, AR DECK BEARING-FLANGED BRNZE WLDMT-SIDE PLATE,FRT RH BRKT-SIDE PLATE RH CROSSBAR CABLE-SCRAPER 656 LG NUT-HEX M6-1 BRKT-SIDE PLATE LH SCREW,M10X1.5X30 HH WHSR-M10 WLDMT-SIDE PLATE,FRT LH SPINDLE 22 IN SHIELD-ROLLER NUT HEX THIN M16 SLEEVE-ROLLER SD DECK ASSY • DECK W/A • SIDE PLATE R/H WELDMENT • SIDE PLATE L/H WELDMENT • M12 X 35 HEX HD BOLT • M12 LOCKWASHER SPACER-DECK ASM-SMOOTH ROLLER, 4 IN BRG-TAPER ROLLER SEAL-OIL 1.375 X .750 SEAL-OIL 2.000 X 1.250 BOLT-HEX ADAPTOR - BLADE DISC SPRING WSHR-.256ID X .62OD WLDMT-DECK PIVOT * Not Illustrated

LIST OF PARTS

QTY

REMARKS

1 1 1 1 1 1 1 1 1 4 1 2 1 2 2 2 2 8 1 1 1 1 4 1 11 12 1 1 2 4 1 1 1 1 1 4 4 2 1 2 2 2 2 1 12 5 1

Parts-71


Parts-72

SIDE DISCHARGE DECK

ITEM JACOBSEN PART NO 21-36 21-37 21-38 21-39 21-40 21-41

DESCRIPTION

LIST OF PARTS

QTY

REMARKS

2206201.6 002993013 2202307 64229-06 842000044 2208229 2208157-01 2208157-02 450030

WLDMT-YOKE PIVOT ZERK-STRAIGHT M6-1.0 BRACKET-BUMPER MNTG LOCK NUT-NYLON 5/8-11 ZERK, 1/4-28 STR SLF TH MOTOR-HYDRAULIC DECK • SEAL KIT • RELIEF VALVE BLT-HEX M10 X 40

1 3 1 2 4 1 A/R A/R 6

USED WHEN WELDNUTS

FITTED 21-43 21-44 21-45 21-46 21-47 21-48 21-49 21-50 21-51 21-52 21-53 21-54 21-55 21-56 21-57 21-58 21-59 21-60 21-61 21-62 21-63 21-64 21-65

64197-005 452400065

BLT-TDFM 3/8-16X1-1/4 S.L.Washer 3/8 Double Coil

6 6

USED WHEN WELDNUTS

64205-001 64237-03 454400180 64168-1 64163-19 64163-53 800488 64205-007 2203086 4118730 64176-03 4121364 4121361 48048A 64163-76 64188-14 64168-2 523126 64229-02 62464-1A LMAC082 64205-036 2202315.06

BLT METRIC M8-1.25 X 20 LOCKNUT-NYLON M10-1.5 PIN, CLEVIS HAIRPIN COTTER 33/64X1-1/4X12GA WASHR WASHER .391X1.50X9GA LOCK WASHER M10 BLT METRIC M10-1.50X20 SHAFT-WHEEL SPACER 20.5 x 45 x 6 PIN, SPIRAL ROLL WLDMT-SIDE PLATE RH WLDMT-SIDE PLATE LH SLEEVE BEARING WSHR-1-3/4 X 13/16 X 9/64 S PIN, CLEVIS 3/8X1.56 HAIRPIN COTTER BUMPER-RUBBER LOCK NUT-NYLON 5/16-18 WASHER,THRUST 5/8X1.12 A/R S-SMOOTH ROLLER 22" BLT-METRIC M10-1.50X35 CHUTE

4 12 4 4 8 2 2 2 1 4 2 1 1 2 2 1 1 1 1

21-66 21-67 21-68 21-69 21-70 21-71 21-72 21-73 21-73 21-74 21-75 21-76

2202366.06 64018-3 64207-01 2198192 450016 009072070 452436 4132074 4132075 450219 001599052 450325

CHUTE-SHORT BLT-CRG 3/8-16X1 NUT-HEX,M8-1.25 SADDLE BLADE BOLT M8 X 40 WASHER NUT M8 FLANGE NYLOC CHAIN (LONG) CHAIN (SHORT) SCREW M10 X 50 WASHER NUT * Not M10 Illustrated

1 4 4 1 1 2 1 1 1 1 2 1

21-42 FITTED 21-42

1 1 1

(USED ON RH FRONT & RH REAR DECKS ONLY)

FASTENED TO LIFT ARM ASSY USE ON LMAB909 & 910 ONLY USE FOR AR NARROW CUT FASTENED TO SIDE RAILS

Parts-73

JACOBSEN AR 250 SERIES: CE

Parts-74

HYDRAULIC SYSTEM

Parts-75

LIST OF PARTS

JACOBSEN AR 250 SERIES: CE

ITEM

JACOBSEN PART NO

DESCRIPTION

QTY

REMARKS

GB 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11

2198235 2692267-03 2692267-04 2692267-05 2692268-07 69055-04 2692268-09 2692268-04 2692265-08 2692268-10 2208157

VALVE-DECK HOSE-5/8 90 ORS/90 ORSX1 20.0 HOSE-5/8 90 ORS/90 ORSX1 70.5 HOSE-5/8 900RS190 ORSx82.O HOSE-5/8 ORS/90 ORSX48.0 FITTING ORS/ORS FORGED HOSE-518 ORS/90 ORSX43.50 HOSE-518 ORS/90 ORSX54.25 HOSE-518 ORS/45 OR X59.50 HOSE-518 ORS/9O ORS X 95.0 MOTOR HYDRAULIC DECK

1 1 1 1 1 2 1 1 1 1 5

22-12 22-13 22-14 22-15 22-16 22-17 22-18 22-19 22-20 22-21 22-22 22-23 22-24 22-25 22-26 22-27 22-28 22-29 22-30 22-31 22-32 22-33 22-34 22-35 22-36 22-37 22-38 22-39 22-40 22-41 22-42 22-43 22-44 22-45

158006-07 158007-05 2692253-15 2692253-16 2692253-21 2692253-18 2692253-20 158007-01 2208028 2692268-08 2208189 008006380 008007500 2208191 008007150 148141-07 2692268-02 2692268-03 2692260-07 2692265-07 2692268-11 2692256-04 007996130 69055-03 2692260-06 007996280 158059-06 158006-04 158006-01 178079 158007-07 69056-01 69057-01 158010-02

FITTING-ORB/ORS FITTING-90 ORS/ORB HOSE-318 ORS/90 OR X1OO.s HOSE-3/8 ORS/90 ORX1O7.00 HOSE-3/8 ORS/90 ORSX67.50 HOSE-3/8 ORS/90 ORSX93.00 HOSE-3/8 ORS/90 ORS x 85.50 FITTING-90 ORS/ORB MANIFOLD-RETURN HOSE-5/8 ORS/90 ORS x 18.50 TUBE-OIL COOLER/VALVE PUMP-M35 PUMP-2 SECTION VALVE-4WD AR 250 MOTOR-WHL MJ29 MOTOR-WHL ME21O2O8MBT HOSE-5/8 ORS/90 ORS x 51.25 HOSE-5/8 ORS/90 ORS x 45.25 HOSE-5/8 ORS/ORS x 42.50 HOSE-5/8 ORS/45 ORS x 35.75 HOSE-518 ORS/90 ORS X 14.0 HOSE-112 90 ORS/90 ORSX31 .0 HOSE-3/4 ORS/45 ORS x 14.50 FITTING-90 ORS/ORS HOSE-518 ORSIORS x 30.50 HOSE-3/8 ORS/90 ORS 15.25 FITTING-45 ORS/ORB ADJ FITTING-ORS/ORB FITTING-ORS/ORB TEST FITTING FITTING-90 ORS/ORB FITTING-ORS RUN TEE FITTING-ORS BRANCH TEE FTG-ORS RUN TEE

18 8 1 1 1 1 1 19 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 3 1 6 3 1 1 1 1

Parts-76

* Not Illustrated

(USE SEAL KIT 2208157-01) (USE SEAL KIT 2208157-02)

(SEAL KIT 008008860) (SEAL KIT 2208182-01) (SEAL KIT 002301080)

HYDRAULIC SYSTEM

ITEM

JACOBSEN PART NO

LIST OF PARTS

DESCRIPTION

QTY

REMARKS

GB 22-47 22-48 22-49 22-50 22-51 22-52 22-53 22-54 22-55 22-56 22-57 22-58 22-59 22-60 22-60 * 22-61 22-62 22-63 22-64 22-65 22-66 22-67 22-68 22-69 22-70 22-71 22-72 22-73 22-74 22-75 22-76 22-77 22-78 22-79 22-80 22-81 22-82 22-83 22-84 22-85 22-86 22-87 22-88 22-89 22-90 22-91

2692224-02 2692260-05 007998160 007998170 2692214-13 2208142 2692253-10 2692253-11 2692277-01 2692217-03 69055-01 198040 158006-03 2208144 4171203 4171203-01 158006-13 158061-01 2692262-03 2208068 158006-05 2208046 2692256-01 2208151 2208152 2208051 2692252-01 69068-01 2692217-17 2692217-01 2692253-01 2692255-02 2692277-02 006911620 2208031 158122-02 2690017-01 148027 69051-01 2208083 158065-03 108029 48383 108094-06 48396 2692254-01 2692258-02

HOSE-5/8 ORS/ORS x 29a25 HOSE-518 ORS/ORS x 19.25 HOSE-5/8 0RS/45 ORS X 29.0 HOSE-518 ORS/9O ORS x 28.00 HOSE-3/8 ORS/ORS x 41.75 STEER GEAR HOSE-3/8 ORSI9O ORS x 67.50 HOSE-3/8 ORS/90 ORS x 58~50 HOSE-3/8 ORS/90 ORSX115.75 HOSE-318 ORS/45 ORS x 21.75 FITTING-90 ORS/ORS CYLINDER-STEERING FITTING-ORS/ORB VALVE-LIFT (DANFOSS) VALVE -LIFT (EATON) SEAL KIT FTG-6ORS/8ORB 0-RING -06 HOSE-314 ORS/ORSX21 .0 TUBE-LIFT VALVE FITTING ORS/ORB VALVE BLOCK-BACK PRES HOSE-1/2 90 ORS/90 ORSX24.0 CYLINDER-REEL, LONG CYLINDER-REEL, SHORT MANIFOLD-LIFT HOSE-3/8 ORS/ORS x 19.75 ORIFICE DISK 06, .052 HOSE-3/8 ORS/45 ORS X 11.5 HOSE-3/8 ORS/45 ORS x 15.00 HOSE-318 ORS/90 ORS x 25.25 HOSE-3180RS/450RSX72.25 HOSE-3/8 ORS/90 ORS x 77.25 COOLER-OIL RESERVOIR-HYDRAULIC TUBING-SIGHT GLASS FTG-ORB PLUG 14 BREATHERVENT PIPEPLUG-3/8 SWITCH, TEMP-MODEL TT FITTING-ORS/NPTF PLUG, MAGNETIC CLAMP-HOSE 2-1/2 DIA HOSE CLAMP #10 CLAMP-HOSE 2 DIA HOSE-3/8 90 0RS/450RSx12.38 HOSE-1/2 ORSIORS X 7.25 * Not Illustrated

1 1 2 2 1 1 3 1 2 2 2 1 1 1 1 1 1 14 1 1 3 1 1 2 3 1 2 2 2 1 1 2 2 1 1 1 2 1 1 1 1 1 2 4 2 1 1

Parts-77

O

N D R

Parts-78

SS

O

R G: R EF E ER FE EN R C TO E O PA F G PA ES RT 6 S 6-6 O 7 PP FO O R SI C TE R

IN

AW


HYDRAULIC SYSTEM

ITEM JACOBSEN PART NO 22-92 22-93 22-94 22-95 22-96 22-97 22-98 22-99 22-100 22-101 22-102 22-103 22-104 22-105 22-106 22-107 22-108 22-109 22-110 22-111 22-112 22-113 22-114 22-115 22-116

2203053 009100320 2208038 W178025 2208130 158006-12 158058-08 69059-02 2692233-01 4115389 108094-01 4116484 009121710 002590770 158058-03 69060-03 158066-04 158061-02 158061-08 009079310 009121720 002590600 002590601 W158006-11 002449006 002498980

LIST OF PARTS

DESCRIPTION

TUBE-OIL RESERVOIR MANIFOLD-INLET AR 250 FILTER HEAD-SPIN ON FILTER-SPIN ON TUBE-OIL COOLER LH FITTING-ORBIORS FITTING-90 BARB, ADJ S HOSE, HYD, 1.251DX6 LG S-HOSE-1 .50 X 2.12 HOSE-1.25" MOULDED HOSE CLAMP .75 T0 1.75 FITTING-90 BARB, ADJ S HOSE, 12.0 FITTING-90 BARB, ADJ FITTING-90 BARB, ADJ FITTING-BARB, ADJ FTG-ORS/ORB 0-RING 0-RING TUBE CLAMP SUCTION HOSE FITTING 90 ORS/ORB FITTING 90 ORS/ORB FITTING-ORS-ORB TEST POINT 1/4" BSP PLUG M/F

* Not Illustrated

QTY

REMARKS

1 1 1 1 1 1 1 1 1 2 12 2 4 1 1 1 1 2 1 3 1 1 1 1 1 1

Parts-79


Parts-80

LIFT VALVE Eaton


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

4171203

N/A

N/A

4171203-01

LIST OF PARTS

DESCRIPTION

QTY

Valve, Lift • Plunger • Poppet Assembly • Spacer • Spool • Seat Assembly • Plug Assembly • Plug Aswembly • Bushing • Spring • Cap Assembly • Detent Plunger • Body • Plug Assembly • Spring • O Ring • Retaining Ring • Spring • Disc • Plug Assembly • Washer • Wiper Seal

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AR 1 1 1

Seal Kit

AR

* Not Illustrated

REMARKS

Parts-81


PLG6

ORF1

CV1

C

F

CV2

B

A

T

H

D

PD1

XXXX

G

E

HF960807

Ø0.34 THRU MOUNTING HOLES 2 PLACES

A

B

C

CV1

D

CV2

I ORF1

PD1

T

Ø 0.088 E

Parts-82

G

H

F

VALVE 4 WHEEL DRIVE


CV1 CV2 PD1 PLG6 DRF1

2208191 178102-78 178102-01 178102-78 178102-01 178102-53 178102-54 178102-61 178102-63 178102-51

DESCRIPTION

VALVE 4 WHEEL DRIVE • VALVE • • SEAL KIT • VALVE • • SEAL KIT • VALVE • • SEAL KIT • PLUG • • SEAL • ORIFICE PLUG

* Not Illustrated

LIST OF PARTS

QTY

REMARKS

1 1 1 1 1 1 1 2 1 1

Parts-83


RV1

SV

RV2

COIL

CV

PST

PLG6 HF 960823 XXXX

G

0.41 DIA MTG. HOLES THRU (2 PLACES)

PLG6

C

PLG6

RV2

P

G

G M1

3200 PSI

RV1

SV

PLG6 PLG4

CV T

G

M2

C

300 PSI

C RV2 C PLG6

Parts-84

DECK VALVE


RV1 RV2 CV PST SV COIL PLG6 PLG4

2198235 178102-12 178102-02 178102-13 178102-01 178102-31 178102-01 178102-14 178102-16 178102-01 178102-17 178102-18 178102-10 178102-19 178102-09

LIST OF PARTS

DESCRIPTION

DECK VALVE • RELIEF VALVE • • SEAL KIT • RELIEF VALVE • • SEAL KIT • CHECK VALVE • • SEAL KIT • PILOT PISTON • SOLENOID VALVE • • SEAL KIT • COIL • PLUG • • SEAL • PLUG • • SEAL

* Not Illustrated

QTY

REMARKS

1 1 1 1 1 1 1 1 1 1 1 7 1 1 1

Parts-85


Parts-86

SERVO TRANSMISSION PUMP -SAUER SUNDSTRAND


A 104 105 118 126 127 131 132 133 155 160 201 202 401 501 930 1001 1103 1207 1210 1213 1214 1215 1216 1235 1401 1402 1403 1404 *

008006380 008008580 008008590 008008600 008008610 008008620 008008630 008008640 008008650 008008660 008008670 008008680 008008690 008008700 008008710 008008720 008008730 008008740 008008890 008008760 008008770 008008780 008008790 008008800 008008810 008008820 008008830 008008840 008008850 008008850 008008860

DESCRIPTION

TRANSMISSION PUMP • CYLINDER BLOCK KIT • SPRING • POPPET • NEEDLE BEARING • PISTON • SLIPPER RETAINER • SHAFT BEARING • CIRCLIP • CIRCLIP • CHARGE PUMP HOUSING • CYLINDER BLOCK • SWASHPLATE • SWASHPLATE BEARING • DRIVE SHAFT • VALVE PLATE • ADJUSTER SCREW • BY-PASS VALVE • RELIEF VALVE CARTRIDGE • ROTARY SPOOL • ADJUSTER SCREW • LOCKNUT • RETURN SPRING • CONTROL LEVER • CAM PLATE • LOCKWASHER • ORIFICE • SLEEVE • ORIFICE • ORIFICE • SEAL KIT

* Not Illustrated

QTY

1 1 1 1 1 7 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

LIST OF PARTS

REMARKS

CHARGE RELIEF VALVE CHARGE RELIEF VALVE

Parts-87


Parts-88

HYDRAULIC TRACTION MOTOR FRONT

LIST OF PARTS

PARKER HANNIFIN TRW MJ SERIES WHEEL MOTOR


1 2 3 4 5 8 9 10 11 13 14 15 16

008007150

002301080 N/A N/A N/A N/A 008007460 008007470

DESCRIPTION

FRONT WHEEL MOTOR MJ HOUSING ASSY COUPLING SHAFT BOLT ROTOR SET SEAL KIT THRUST BEARING WEAR PLATE MANIFOLD COMMUTATOR ASSY END COVER ASSY KEY CASTLE NUT CIRCLIP

* Not Illustrated

QTY

REMARKS

1 1 1 7 1 1 1 1 1 1 1 1 1 1

Parts-89


Parts-90

HYDRAULIC TRACTION MOTOR REAR

LIST OF PARTS

PARKER HANNIFIN TRW ME SERIES WHEEL MOTOR


1 2 3 4 5 8 9 10 11 13 14 15 16

148141-07 008000500

008000460 N/A N/A N/A N/A 008006270 008006260

DESCRIPTION

REAR WHEEL MOTOR ME HOUSING ASSY COUPLING SHAFT BOLT ROTOR SET SEAL KIT THRUST BEARING WEAR PLATE MANIFOLD COMMUTATOR ASSY END COVER ASSY KEY CASTLE NUT CIRCLIP

* Not Illustrated

QTY

REMARKS

1 1 1 7 1 1 1 1 1 1 1 1 1 1

Parts-91


Parts-92

DECALS


LIST OF PARTS

DESCRIPTION

QTY

IDL108

DECAL KIT FAIRWAY 405

1 4 8 9 10 11 12 14 16 19 20 26 27a 27b 28 29 30 31 32 34* 35*

009034770 2000616 009034910 009094890 009033420 009114100 009034930 009039700 009034880 009114160 009039800 009034920 4124474 4124473 4124182 4124005 009114340 009034900 009034960 4146857 4153197

DECAL - NOISE 105 DECAL, ADJUST KNOBS DECAL - INSTRUCTION DECAL - BYSTANDER SET OF DECALS: DECAL - BATTERY DECAL - HYD PRESS LEAK DECAL - PARKING BRAKE DECAL - FAN DECAL - SLOPE 15 DEG DECAL - MOW DIRECTION DECAL - HOT DECAL - JACOBSEN AR250 DECAL - JACOBSEN AR250 DECAL - JACOBSEN DECAL - JACOBSEN DECAL - CAUTION DIESEL FUEL DECAL - ENGINE RUNNING DECAL - ROTATING BLADE DECAL-SEAT BELT ROPS DECAL-PRESSURE WASH

1 1 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 AR 1 1

9 32 33 * *

IDL025 009094890 009034960 2000749 2000769 2000770

DECAL KIT _ ENVIRODECK DECAL - BYSTANDER DECAL - ROTATING BLADE DECAL - ENVIRODECK DECAL - HEIGHT OF CUT LH DECAL - HEIGHT OF CUT RH

1 AR AR AR AR

9 32 *

IDL087 009094890 009034960 2000812

DECAL KIT _ SIDE DISCHARGE DECAL - BYSTANDER DECAL - ROTATING BLADE DECAL - HEIGHT OF CUT LH

1 AR AR

* Not Illustrated

1

REMARKS

CONSISTS OF ITEMS1 TO 32

ENGINE COVER LH ENGINE COVER RH STEERING COLUMN STEERING WHEEL CENTRE

Parts-93

Kvalita, výkon a podpora svìtové úrovnì Pøístroje od spoleènosti Ransomes Jacobsen Limited jsou ve všech výrobních lokalitách stavìny dle standardu ISO 9001. Celosvìtová sí• obchodníkù a technikù, zauèených v našich továrnách a podporovaných Ransom Jacobsen Parts Xpressem, poskytuje spolehlivou a vysoce kvalitní produktovou podporu.

World Class Quality, Performance and Support Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

BOB-CAT

BUNTON

CUSHMAN

Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com

JACOBSEN

RANSOMES

RYAN

E-Z-GO

NÁVOD K ÚDRŽBÌ A PØÍRUÈKA K DÍLÙM

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