Ingersoll Rand Modulaire Adsorptiedrogers voor Persluchtsystemen
Ingersoll Rand
Betere Persluchtkwaliteit op een economisch verantwoorde manier. • Minimaliseerd verontreiniging, corrosie en energieverbruik • Kostenreductie omdat alleen de hoeveelheid perslucht wordt behandeld die deze kwaliteit vraagt. • Levering van perslucht van een uitstekende kwaliteit met lage geluidsniveaus. • Zorgt voor een hoog rendement en is makkelijk te onderhouden. Verbeteren persluchtkwaliteit en reduceren van de operationele kosten. De innovatieve modulaire adsorptiedrogers
D5IM - D34IM Modulaire Adsorptiedrogers
van Ingersoll Rand maken het gemakkelijker en beter betaalbaar dan ooit om perslucht van een hoge kwaliteit te leveren voor instrumentatie, procesapparatuur of aan gebruikers waar dat wenselijk is: • Zeer efficiënte filtratie en adsorptiedrogen leveren schone, droge perslucht. • Compacte, volledig geïntegreerde eenheden installeren bij de gebruiker(s) waar dit wenselijk is. D41IM - D299IM Modulaire Adsorptiedrogers
• Lage drukval verlaagt stroomkosten. • Optioneel kan er voor de grotere units een energiemanagementsysteem bestelt worden.
UltraCare...helpt u een gezond bedrijf te behouden Tijdens de levensduur van een persluchtsysteem kan (en zal) er veel gebeuren. Door een
Productiviteit verbeteren Onze adsorptiedrogers leveren standaard een persluchtkwaliteit met een dauwpunt volgens ISO Class 2, optioneel is een dauwpunt volgens
steeds toenemende behoefte aan machinebeschikbaarheid is het essentieel om productieverlies als gevolg van niet gepland onderhoud en stilstandtijd te reduceren.
ISO Class 1 mogelijk dit om tegemoet te komen aan de meest strenge eisen. Dit helpt bij het voorkomen van corrosie en minimaliseert verstoringen in de productie of verliezen door vocht of vervuiling. Gemakkelijk onderhoud ter plaatse – minder dan 15 minuten na 12000 bedrijfsuren – brengt u snel weer terug online.
Dat is waarom wij UltraCare aanbieden. Een responsief, flexibel onderhoudscontract, gebaseerd op het verrichten van gepland onderhoud door Ingersoll Rand, wat een hogere betrouwbaarheid van het systeem garandeert. UltraCare voorkomt ongeplande stilstandtijd en kostbare reparaties.
2
Modulaire Adsorptiedrogers
Vergroten betrouwbaarheid in het presteren Deze eenvoudige en gemakkelijk te Zeer efficiënte ingebouwde filtratie voor een optimale persluchtkwaliteit en gemakkelijk te onderhouden. (Filters worden ‘los meegeleverd’ vanaf model D41IM t/m D 299IM)
onderhouden modulaire drogers zijn niet alleen efficiënt, maar ook een uitstekende investering op de lange termijn: • Geëxtrudeerde aluminiumconstructie en epoxyverf voorkomt corrosie. • Compacte, modulaire ontwerpen hebben weinig bewegende delen. • Bewezen, betrouwbare elektronische besturing, met indicatie bedieningspaneel voor preventief onderhoud, is een garantie voor een lange levensduur. Verbetering van het milieu en veiligheid. Geluidsniveaus <75 dB(A) zijn zo laag dat modulaire adsorptiedrogers van Ingersoll Rand direct in de werkomgeving kunnen worden geïnstalleerd. Deze eenheden zonder koelmiddelen zijn tevens ontworpen met de bijlagen NEMA 4/IP-66 en in overeenstemming met de standaarden van ASME, PED, CSA, UL en CRN.
Ingersoll Rand biedt producten en oplossingen waarmee bedrijven over de hele wereld hun energieverbruik en -kosten kunnen verminderen en schadelijke milieuemissies kunnen voorkomen. Van luchtcompressoren met een lager energieverbruik tot elektrische golfkarretjes met bijna geen emissie, Ingersoll Rand verschaft de kennis, ervaring en oplossingen om onze klanten te helpen bij het bereiken van hun milieudoelstellingen.
Technische specificaties (Standaard netspanning 230V / 1Ph / 50 Hz) Model D5IM D14IM D25IM D34IM D41IM D54IM D71IM D90IM D110IM D150IM D180IM D221IM D299IM
Capaciteit cfm m3/uur 3 8 15 20 24 32 42 53 65 88 106 130 176
5 14 25 34 41 54 71 90 110 150 180 221 299
In/Uit Aansluiting BSP 3/
8"
3/
8"
3/
8"
3/
8"
1/
2"
1/
2"
1/
2"
1/
2"
1/
2" 1" 1" 1" 1"
Maximale druk psig bar g 175 175 175 175 232 232 232 232 232 189 189 189 189
12 12 12 12 16 16 16 16 16 13 13 13 13
Breedte
Afmetingen mm Lengte
Hoogte
Gewicht kg
149 149 149 149 302 302 302 302 302 566 566 566 566
289 289 289 289 284 284 284 284 284 220 220 220 220
422 616 906 1098 837 1003 1168 1333 1499 1433 1433 1599 1847
11 16 23 28 32 37 42 47 52 60 84 90 104
Capaciteit is gebaseerd op een intredetemperatuur van 35ºC en een druk van 7 bar g
Modulaire Adsorptiedrogers
3
Ingersoll Rand Industrial Technologies levert aan de markt producten, diensten en oplossingen die efficiënter met de hiervoor benodigde energie omgaan waardoor productiviteit en processen sterk verbeteren . Het innovatieve productprogramma strekt zich uit van complete persluchtsystemen , gereedschappen , pompen, logistieke systemen betreffende vloeistoffen van divers materiaal en milieuvriendelijke microturbines. We verhogen ook de productiviteit middels oplossingen gecreërd door Club Car , wereldmarktleider in golf- en utiliy voertuigen voor zowel de zakelijke alsmede de particuliere markt. air.ingersollrand.com
Member of Pneurop
Ingersoll Rand compressoren zijn niet ontworpen, of goedgekeurd voor ademluchttoepassingen. Ingersoll Rand accepteert geen verantwoordelijkheid of aansprakelijkheid voor compressoren gebruikt in ademluchttoepassingen. Niets in deze brochure is bedoeld ter verlenging van de garantie of aanvulling op de uitvoering uitdrukkelijk of niet uitdrukkelijk, met betrekking tot het hierin beschreven product. Deze garanties of voorschriften bij producten zijn in overeenkomst met de verkoopvoorwaarden van IR voor deze producten, die op verzoek verkrijgbaar zijn. Ingersoll Rand voert een beleid van constante productontwikkeling. Ontwerpen en specificaties kunnen zonder voorafgaande kennisgeving en zonder voorbehoud gemodificeerd worden.
Gedrukt in het VK. Mei 08
© 2008 Ingersoll-Rand Company Limited CPN 23288848
Ingersoll Rand Heatless and Heated Blower Desiccant Air Dryers 160-14,900 m3/hr
Ingersoll Rand
Innovative Design is Now Within Reach Ingersoll Rand heatless and heated blower desiccant dryers—are engineered for easy access, maximum efficiency and long life—are delivered in a state-of-the-art low profile package, making installation and operation a snap!
Our low profile design allows for upright shipping and transportation.
Low Profile for Easy Maintenance
Low profile design
Traditional design
Angled manifolds make valves easy to access and maintain
One look tells you that Ingersoll Rand desiccant dryers are like no others. Our low profile design provides easy access to key maintenance points at operator level for faster servicing and less downtime. The lower silhouette also allows upright shipment and facilitates simpler installation. With manifolds angled toward the centre at operator level, the high performance valves are easily accessed for maintenance. For example, a typical diaphragm valve in a heatless dryer can be rebuilt in less than ten minutes, without removing the valve from the manifold.
2 Desiccant Dryers
Heavy duty filters
Innovative Controls and Design Lower Energy Costs Our new dryers offer the state-of-the-art Energy Management System (EMS) that maximises energy efficiency while maintaining a constant dew point. By using a humidity sensor to continuously monitor the dew point, EMS minimises the compressed air used in regeneration, and optimises heater and blower operation.
A heated blower dryer with EMS can save you over ¤20,000 in just 3 years! ¤40,320 ¤29,916 ¤19,944
Heated blower models are equipped with solid state soft starters that limit inrush current to ensure a smooth start and longer blower motor life. The dryers are engineered for low pressure drop through valve selection, tower size and filter design. Heated Blower Dryer with EMS
On heated blower models, the heater and blower are
Heated Blower Dryer
controlled by the outlet regeneration temperature that
Heatless Dryer
shuts off to save electrical power once desiccant has been thoroughly regenerated.
These calculations are approximations based on the following assumptions: Heatless model D3300IL, Heated model D3200IB, 55 m3/min, 1,800 CFM, 400 kW Compressor Motor, ¤0.07 per kW/hr 80 hours per week, and 40 weeks per year.
Solid state relays provide precise heater control, reduced heating times and extended heater life. State-of-the-art Microprocessor Controller ■
Maintains dryer performance at optimum levels, constantly monitors functions and provides maintenance alerts and protection notification, minimising downtime.
■
Matches the dryer control to the load/unload state of the air compressor.
■
Modbus compatible.
■
LCD display for easy viewing.
Digital Microprocessor Controller
Heavy Duty Filters For Longevity ■
Energy Costs
Standard heavy duty pre-filters and after-filters extend desiccant life and provide maximum particle protection of the downstream air.
Desiccant Dryers 3
Selecting the Right Desiccant Dryer It’s all about choices. Whether it’s lower operating costs or a lower capital investment, Ingersoll Rand has a desiccant dryer that fits your needs. What Differentiates Ingersoll Rand Desiccant Dryers Ingersoll Rand desiccant dryers are designed to virtually eliminate costly production interruptions due to moisture. All of our dryers use twin desiccant towers and
Heatless dryers are lower in capital investment, but require a small portion of the dried compressed air to be diverted from the air system for desiccant regeneration.
strategically positioned valves for drying compressed air. Switching valves are normally open, while purge valves are normally closed to allow air flow through the dryer in case of power loss. Strategically-placed filters that remove oil and contaminants ensure only clean, dried air exits the dryer. Every dryer features an IP54 package, providing increased protection of electrical components, controls and displays. Both heatless and heated blower dryers have several standard features to ensure high quality operation as well as options to customise dryers to fit the needs of your air system.
Heated blower dryers have a higher initial investment, but with no or little diversion of compressed air from the system for regeneration, they offer significantly lower operating costs.
How Desiccant Dryers Work Highly adsorbent desiccant removes moisture from compressed air as it passes through the online dryer tower. The difference between our two technologies is how moisture is desorbed from the desiccant (regeneration) – see diagrams on page 5. Features and Options Energy Management System (EMS) Compressed Air Used for Regeneration Controller Environmental Protection Available Flow Range Constant Pressure Dew Point Included Filtration Pressure Rating Tower Insulation Stainless Steel Control Lines Dryer Bypass Heatless Back-up Mode
4 Desiccant Dryers
Heatless Desiccant Dryer
Heated Blower Desiccant Dryer
Option 15% Digital Microprocessor IP54 (Option for IP65) (2.8 m3/min - 55.9 m3/min) -40°C (Option for -70°C) Heavy Duty Pre-filters & After-filters 10 bar g Not Available Option Option Not Applicable
Standard 0% Digital Microprocessor IP54 (Option for IP65) (8.9 m3/min - 248.6 m3/min) -40°C Heavy Duty Pre-filters & After-filters 10 bar g Option Option Option Standard
Heatless Desiccant Dryers Drying: (1) From the air compressor, the air enters the dryer through a pre-filter that
To air system
Regeneration tower
Drying tower
removes contaminates to protect the desiccant. (2) The air is directed through the drying tower. (3) The desiccant removes moisture from the air through adsorption. (4) Dry air passes through an after-filter removing any contaminate particles before entering into the air system. (5) A small amount of the compressed air (15%) is redirected to the regenerating tower. Regeneration: (1) Dry air flows in the reverse direction through the regenerating tower, removing trapped moisture from the desiccant. (2) Moist air exits the dryer through an exhaust port equipped with a silencing muffler to reduce noise. From air compressor
Heated Blower Desiccant Dryers Drying: (1) From the air compressor,
From air compressor
the air enters the dryer through a pre-filter that removes contaminates to protect the desiccant.
Regeneration tower
Drying tower
(2) The air is directed through the drying tower. (3) The desiccant removes moisture from the air through adsorption. (4) The dry air passes through an after-filter removing any contaminate particles
Blower air intake
before entering into the air system. Regeneration: (1) Ambient air enters through the blower intake. (2) Air temperature is elevated as air moves across the external heater.
Heater
(3) The hot air is directed to the regenerating tower. (4) Hot air flows in the reverse direction through the regenerating tower, removing the adsorbed moisture from the desiccant. (5) Moist air exits the dryer through an exhaust port equipped with a silencing muffler to reduce noise.
To air system
Desiccant Dryers 5
Desiccant Dryer Features and Benefits A
Microprocessor Controller Controls valve switching to correctly direct air flow and operation of blowers and heaters. Protects the dryer via continuously monitoring operating parameters.
B
A
N
B
C
Environmental Protection IP54 rating provides protection against dust and moisture contamination (IP65 option for wash down applications).
G M C
Motor Protection/Soft Starter (heated blower only) Reduces inrush current and stress on the mechanical system.
D
F
D
Power Supply Dryers operate at 50 Hz (all models) or 60 Hz (optional). Pneumatic options also available on heatless models.
E
Centrifugal Blower (heated blower only) High performance centrifugal blower enables the use of ambient air for regeneration, eliminating compressed air loss.
F
High Performance Heater (heated blower only) Heats the air used for regeneration to increase the efficiency of moisture removal.
G
Desiccant Reliable high strength non-acidic desiccant provides maximum performance and is easily stored and handled.
E
H
I L J
Silencing Muffler Reduce the exhausted air noise level to ensure a worker-friendly environment. H
I
High Performance Valves High performance butterfly valves with self-energised sealing provide quick response and long life. The valves are centrally angled for easy access.
J
Heavy Duty Filters Pre-filter: High efficiency removing oil aerosol content down to .01 mg/m3 @ 21°C protecting and extending the life of the desiccant. After-filter: Heavy duty removing particles down to 1 micron insuring high air quality downstream to the customer.
K
L
Safety Relief Valve Protects the dryer from over pressurisation incase of fire. Desiccant Towers The towers are rated for continuous 10 bar g operation. The digital controller turns the towers off and on for regeneration regulation.
6 Desiccant Dryers
M Humidity Sensor
The sensor is part of the EMS package that allows continuous monitoring of the dew point. N
Cool Sweep Mode (heated blower only) Reduces temperature and humidity spikes that may occur during switching.
K
So, how do you select the right desiccant dryer technology? That depends on the variables, such as system demand, compressed air capacity, air quality requirements and applicable life cycle costs that are unique to your compressed air system. Heatless Desiccant Dryer Specifications Model D160IL D200IL D275IL D350IL D500IL D700IL D900IL D1000IL D1600IL D2000IL D2500IL D3300IL
Flow -40°C PDP cfm m3/hr 94 160 118 200 162 275 206 350 294 500 412 700 530 900 589 1,000 942 1,600 1,178 2,000 1,472 2,500 1,943 3,300
Flow -70°C PDP cfm m3/hr 75 128 94 160 130 220 165 280 236 400 330 560 424 720 471 800 754 1,280 942 1,600 1,178 2,000 1,554 2,640
In/Out Connection 1.0 BSP 1.0 BSP 1.5 BSP 1.5 BSP 2.0 BSP 2.0 BSP 2.0 BSP 2.0 BSP 3.0 BSP 3.0 BSP DN100 DN125
Width mm 1,029 1,029 1,130 1,130 1,232 1,334 1,435 1,435 1,626 1,626 1,994 2,134
Dimensions Depth Height mm mm 762 1,600 762 1,600 813 1,676 813 1,676 813 1,702 813 1,727 864 2,083 864 2,083 1,067 2,235 1,067 2,235 1,397 2,057 1,549 2,388
Weight kg 241 256 321 332 419 506 710 755 1,016 1,100 1,350 1,773
Dimensions Depth Height mm mm 813 1,727 864 2,023 1,194 2,184 1,219 2,032 1,219 2,032 1,397 2,337 1,524 2,337 1,524 2,337 1,676 2,489 1,930 2,286 2,210 2,464 2,337 2,616 2,489 2,667
Weight kg 670 958 1,451 1,710 1,857 2,504 2,775 3,138 4,417 5,524 6,072 7,264 9,035
Heated Blower Desiccant Dryer Specifications Model D500IB D900IB D1400IB D1800IB D2200IB D2600IB D3200IB D3900IB D5300IB D7000IB D9300IB D10600IB D14900IB
Flow -40°C PDP cfm m3/hr 294 500 530 900 824 1,400 1,060 1,800 1,295 2,220 1,531 2,600 1,884 3,200 2,296 3,900 3,120 5,300 4,121 7,000 5,475 9,300 6,241 10,600 8,772 14,900
Heater kW 6 12 18 24 24 30 36 45 60 80 100 125 175
Blower kW 3.0 4.0 6.0 9.0 9.0 15.0 15.0 15.0 18.5 22.0 30.0 37.0 45.0
In/Out Connection 1.5 BSP 2.0 BSP 3.0 BSP 3.0 BSP 3.0 BSP 3.0 BSP DN125 DN125 DN150 DN150 DN150 DN150 DN200
Width mm 1,334 1,435 1,626 1,994 1,994 2,134 2,134 2,134 2,438 2,591 3,505 3,810 4,267
Referenced to 20°C and 1 bar a, inlet 35°C and 7 bar g. Maximum working pressure is 10 bar g. Desiccant is factory-installed on all models except D5300IB to D14900IB. Dimensions and weights are approximate.
Ingersoll Rand Ultra Care Helping you maintain a healthy business Ultra Care five year maintenance and performance agreements have been designed to be easy to understand with absolutely no surprises. Find out more about protecting the heart of your business contact your local distributor or Ingersoll Rand Sales office.
Desiccant Dryers 7
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers' energy efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance productivity through solutions created by Club Car®, the global leader in golf and utility vehicles for businesses and individuals. www.ingersollrandproducts.com Ingersoll Rand Industrial Technologies Swan Lane, Hindley Green Wigan WN2 4EZ, UK Tel: +44 (0) 1942 257171 Fax: +44 (0) 1942 254162 Email:
[email protected]
Member of Pneurop
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
Printed in the UK. October 2009
© 2009 Ingersoll-Rand Company Limited
