BASIC COMPANY DATA The main business activity:
Stamping and forming of precise metal parts
Company name:
ANC COMPONENTS, s. r. o.
E-mail:
Company ID:
276 99218
WWW:
Company address and seat:
Tř. T. Bati 1970, 762 02 Zlín
Basic capital:
1 000 000 CZK
Phone, fax:
+420 577 522 704
Company established in:
2006
[email protected] www.anccomponents.cz
You can find us: Industrial zone Zlín – Rybníky
A quick motorway connection facilitates us to solve urgent cases.
praha
brno zlín
WHO DO WE PRODUCE FOR - automotive industry - electrotechnic industry - white goods equipment producers - aeronautical industry - and other branches of human consumption
KNOW-HOW a modern technology + qualified people = competitive advantage We are focused on development of our production and managing know-how. We take advantage using: - modern information system - cooperation of experienced and competent employees - cooperation with schools - research and development projects - periodical trainings - support from technology suppliers - we emphasise documentation of knowledge and experience
VISION Our company is profiled as a commercial stamping plant focused on a precise cutting technology (Fineblanking) and high speed stamping, where the common feature is: - precision - automation - high productivity following all demands for a modern commercial stamping plant Our fundamental development visions are: - full capacity utilization of the purchased technology - to built up a precise team with a high expertness and with a focus on an active communication - to built up a new production building in 2011 - to install a modern servo-mechanical stamping press Feintool XFT 2500 Speed in 2011 - to set an automatic line for burr grinding - to reach full self-reliance in tool production by 2003
development and
QUALITY
We implemented and we fully follow system for quality management according to
ISO TS 16949.
We emphasise not only technical quality of products but also quality and efficiency of all company processes. Extra focus is set to verify the quality by a sophisticated controlling mechanism.
Díl:
077B0503_01
Výkres:
* statistické hodnoty se vypoítávají vždy z namených hodnot z posledních 25ti sbr
0
Poet proces NOK:
0 Rozsah výbru
186
Horní mezní specifikovaná hodnota ( USL )
0,835
Jmenovitá hodnota - sted (CL)
0,800
Dolní mezní specifikovaná hodnota ( LSL )
0,765
Maximální hodnota z posledního mení
0,815
Minimální hodnota z posledního mení
0,812
Prmr procesu X´´
0,792
Prmrná výbrová smrodatná odchylka ( s´)
0,00151
Zpsobilost procesu Cpk
6,05867
Horní regulaní mez prmru UCLx´
0,830
Dolní regulaní mez prmru LCLx´
0,770
Horní regulaní mez rozptí UCLs
0,004
Dolní regulaní mez rozptí LCLs
0,000
0
Tlouška dílu dle .v.077B0500 Charakteristika: 0,8 ± 0,035 Midlo: Mikrometr Regulaní diagram s´
0,0045 0,0040 0,0035 0,0030 0,0025 0,0020 0,0015 0,0010 0,0005 0,0000
0,8200 0,8100 0,8000 0,7900 0,7800 0,7700 0,7600
Status:
0,800
Dolní mezní specifikovaná hodnota ( LSL )
0,770
Maximální hodnota z posledního mení
0,824
0,0050
Minimální hodnota z posledního mení
0,820
0,0040
násobku sigma (s´) od SL (odpovída Cpk 1,33). Nejistota metody:
Regulaní diagram s´
0,0030
0,00149
0,0020
Zpsobilost procesu Cpk
2,78805
0,0010
Horní regulaní mez prmru UCLx´
0,826
0,0000
Dolní regulaní mez prmru LCLx´
0,774
Horní regulaní mez rozptí UCLs
0,004
Dolní regulaní mez rozptí LCLs
Pozice dle ZPO:
0,000
0,8100 0,8000 0,7900 0,7800 0,7700 0,7600
200
190
Dolní mezní specifikovaná hodnota ( LSL )
0,770
Maximální hodnota z posledního mení
0,830
0,0140
Minimální hodnota z posledního mení
0,825
0,0120
0,8300
0,0100
0,8200
Regulaní diagram s´
180 170
160
150
140
130
120 110
100
90
80
70
60 50
0,830
0,0060
40
Tlouška (SPC 254) 2 x 0,8 ± 0,03 mm 2D
0,800
0,0080
30
násobku sigma (s´) od SL (odpovída Cpk 1,33). Nejistota metody:
Jmenovitá hodnota - sted (CL)
0,810
20
Charakteristika: Midlo:
Proces OK
statistika aplikovatelná 3,00
10
Status:
0
0 102030405060708090100 110 120 130 140 150 160 170 180 190 200
186
0,00208
Regulaní diagram X´
0,8400
Horní mezní specifikovaná hodnota ( USL )
Prmr procesu X´´
11
0,8300
* z technologických dvod není možné použít standardní metodu výpotu regulaních mezí. CL jsou stanoveny ve vzdálenosti:
Prmrná výbrová smrodatná odchylka ( s´)
0,27%
0,8200
0,822
Prmrná výbrová smrodatná odchylka ( s´)
0
3,00
Tlouška (SPC 254) 2 x 0,8 ± 0,03 mm 2D
Charakteristika: Midlo:
Jmenovitá hodnota - sted (CL)
Proces OK
statistika aplikovatelná
186 0,830
Rozsah výbru
0 102030405060708090100 110 120 130 140 150 160 170 180 190 200
0 102030405060708090100 110 120 130 140 150 160 170 180 190 200
Horní mezní specifikovaná hodnota ( USL )
Prmr procesu X´´
Regulaní diagram X´
0,8400 0,8300
* z technologických dvod není možné použít standardní metodu výpotu regulaních mezí. CL jsou stanoveny ve vzdálenosti:
Rozsah výbru
2
Pozice dle ZPO:
0,8400
0,8100 0,8000 0,7900
Pozice dle ZPO: Regulaní diagram X´
0,27%
11
RESEARCH AND DEVELOPMENT Our main strategic goal is to built A research, development and innovation center precise stamping fineblanking a technologii high speed stamping. This project amounts mainly: - to built a new production hall - to purchase a completely new precise cutting technology fineblanking – a servo-mechanical stamping press with stamping frequency up to 140 strokes/min and with stamping power up to 2500 kN - to equip laboratory - a scanning head (laser) for measurement of demanding shapes and outlines during forming tests - 3 D measuring equipment with necessary repeatability of measuring including a possibility to measure a whole tool in a total length 1,3m - a digital roughness device for surface measurement – which is one of the main parameters for particular parts stamped by fineblanking - a hardness measuring device for measuring of material hardness, for verification of the input data for forming tests and to help with finding suitable materials for fineblanking as well as for a control after heating Treatment during final procedures done on the products - software for stamping tools development, for forming processes examination and for test data processing - an optical microscope for metallography – it will be used to find cracks in materials during metal forming, furthermore it will help to find out material reactions and lead to optimal settings of forming processes - a device which is able to reveal internal non-homogeneity of materials and others.
TECHNOLOGY - high speed stamping (Bruderer BSTA 25 – 50 t) - precise cutting Fineblanking (Feintool 160 – 250 t) - conventional stamping (preses Minstr 10 – 60 t) - Technology for finishing operations: deburring, bending, straightening, riveting, packets production, passivation. Outsourced surface treatment, heat treatment
POSSIBILITY OF THE TECHNOLOGIES Efficient stamping and conventional cutting of products – complicated and tolerantly demanding stamped and formed metal components – technologY BRUDERER High speed stamping - Technology BRUDERER - efficient stamping, forming and conventional cutting with high productivity - production of tolerantly demanding and complicated parts - metal parts forming with focus on accuracy and process stability
Advantage of this production - highly productive technology with active elements of tool protection and monitoring of process quality - high technological reliability giving positive effects on a press life as well as on a tool life for tools used by this technology
POSSIBILITY OF THE TECHNOLOGIES Production of precise and tolerantly demanding stamped and precisely cut metal components – technology Fineblanking (precise cutting) – FEINTOOL Fineblanking (precise cutting) - Technology FEINTOOL - this precise cutting technology introduces mainly an alternative for a chip machining - it allows serial production of parts without torn or broken cutting areas and without additional processing
Advantage of this production - it guarantees very high accuracy of dimensions, flatness and shape → it is idea for electrotechnic, automotive or aeronautical industry - it increases productivity and due to this it helps to reduce production costs
ACTIVE CUSTOMERS
• LEAR Corporation Electrical and Electronics, s.r.o.
• Brano, a.s.
• KENDRION Binder magnety s.r.o.
• Danfos Appliance Controls
• CONTINENTAL TEVES Czech republic, s.r.o.
• Roto Franc A.G.
• Secop GmbH
• ARGO–HYTOS s.r.o.
• HYDAC Electronic, s.r.o.
• Kostal CR spol. s.r.o.
• Senior flexonics czech, s.r.o.
• Tercet Precision s.r.o.
• Black & Decker
• Magna Exteriors + Interiors (Bohemia) s.r.o.
• PZK international cooperation
• GL - Spezial Platinen GmbH
• ProTool
