1. VAROVÁNÍ UPOZORNĚNÍ – Pouze osoba splňující kvalifikaci danou zákonem je oprávněna opravovat stroj. PŘED OTEVŘENÍM KRYTU STROJE JEJ ODPOJTE VYTAŽENÍM SÍŤOVÉ VIDLICE ZE SÍTĚ. Každé 4 měsíce otevřete stroj a jemně ho vyfoukejte stlačeným suchým vzduchem POZOR, NEPOUŽÍVEJTE STLAČENÝ VZDUCH O PŘÍLIŠ VYSOKÉM TLAKU, ABY NEDOŠLO K MECHANICKÉMU POŠKOZENÍ ELEKTROSOUČÁSTEK. Každé 4 měsíce zkontrolujte řádný stav svařovacích kabelů a síťových kabelů. Není povolena žádná modifikace svařovacího stroje.
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SERVICE MANUAL PEGAS 200 ACDC PULSE
WARNING NOTE Only trained personnel are permitted to work inside the machine. BEFORE OPENING THE MACHINE, CUT OFF ITS ELECTRICAL POWER BY REMOVING THE PLUG FROM THE MAINS SUPPLY SOCKET. Every six months, open the machine and clean it inside, using compressed dehumidified air. CAUTION. DO NOT USE COMPRESSED AIR AT TOO HIGH A PRESSURE. YOU COULD DAMAGE THE ELECTRONIC COMPONENTS. With the same frequency, check the welding cables and the supply cables. No modification, of any type, may be made to the welding machine.
Pro Vaši bezpečnost je nutné posečkat se sundáním krytu ze stroje po odpojení ze sítě po dobu minimálně 5 minut, kdy klesne napětí na kondenzátorech na hodnotu pod 36 V.
For safety while maintaining the machine, please shut off the supply power and wait for 5 minutes, until capacity voltage already drops to safe voltage 36V.
Kondenzátor kapacitní P200P AC-DC Krycí deska 2 P200AC-DC
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Capacitor P200P AC-DC
6
Blanking plate 2 P200AC-DC
1
4. TROUBLESHOOTING Troubles
S/N
1
2
3
4
5
6
Turn on the power source, and fan works, but the power pilot lamp is not on.
Turn on the power source, and the power pilot lamp is on, but fan doesn’t work
Turn on the power source, the power pilot lamp is not on, and fan doesn’t work The number on the display is not intact.
The max and min value displayed doesn’t accord with the set value.
No no-load voltage output (MMA)
There is spark on the HF igniting board.
7
Arc can not be ignited (TIG)
Reasons The power light damaged or connection is not good
Check and repair Pr7
The transformer of power is broken
Repair or change the transformer
Control PCB failures
Repair or change the control Pr4
There is something in the fan The start capacitor of fan damaged The fan motor damaged No power supply input The fuse inside the machine damaged The LED in the display is broken The max value is not accordant (refer to §3.1) The min value is not accordant (refer to §3.1) The machine is damaged The welding cable is not connected with the two output of the welder. The welding cable damaged. The earth cable connected unstably. The welding cable is too long. There is oil or dust on the workpiece. The distance between tungsten electrode and workpiece is too long. The HF igniting board does not work.
The distance between the discharger is too short. The malfunction of the welding gun switch.
Clear out Change capacitor Change fan Check whether there is power supply Change it (3A) Change the LED Adjust potentiometer Imin on the power board. Adjust potentiometer Imaxin the current meter. Check the main circuit and the Pr4. Connect the welding cable to the welder’s output. Repair or change it. Check the earth cable. Use an appropriate welding cable. Check and remove it.
Reduce the distance (about 3mm).
Repair or change Pr8
Adjust this distance (about 0.7mm). Check the welding gun switch, control cable and aero socket.
SERVISNÍ TECHNICKÁ DOKUMENTACE
MG125-4 PEGAS 200 AC-DC PULSE SERVICE MANUAL
Gas cylinder is close or gas pressure is low 8
9
10
11
12
13
14
No gas flow (TIG)
Gas always flows
The welding current can not be adjusted
No AC output while selecting “AC”
The welding current displayed isn’t accordant with the actual value.
Something in the valve Electromagnetic valve is damaged The gas-test on the front panel is on Something in the valve Electromagnetic valve is damaged The adjustment knob of pre-gas time on the front panel is damaged The welding current potentiometer on the front panel connection is not good or damaged The power PCB is in trouble. The AC drive PCB damaged. The AC IGBT module damaged. The min value displayed isn’t accordant with the actual value. (Please refer to §3.1) The max value displayed isn’t accordant with the actual value. (Please refer to §3.1) The welding current is adjusted too low The arc is too long in the welding process Two much Over welding heat current protecti Working time on too long OverPower voltage supply protecti fluctuates on Power supply Lowfluctuates voltage Too many protecti machines on using power supply in the same time OverUnusual current current in the protecti main circuit on
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Open or change the gas cylinder Remove it Change it The gas-test on the front panel is off Remove it Change it Repair or change it
Repair or change the potentiometer
Repair or change it. Change it. Change it.
Adjust potentiometer Imin on the power board.
Adjust potentiometer Imax on the power board.
Increase the welding current Use 2T operation Reduce the welding current output Reduce the duty cycle (work intermittently) Using the stable power supply
Using the stable power supply
Reduce the machines using power supply in the same time
Check and repair the main circuit and drive Pr6
SERVISNÍ TECHNICKÁ DOKUMENTACE
MG125-4 PEGAS 200 AC-DC PULSE SERVICE MANUAL
5. Konektor
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Connector
5.0189 Set of Connectors for PEGAS AC/DC AERO 5.0189 Sada konektorů pro PEGAS AC/DC AERO Kód EN Quantity Image CZ 5.0181 PIN pro konektor PEGAS DOV Male AERO plug Male PIN 2
5.0179
Konektor PEGAS AERO čelo
AERO Plug PEGAS part 1
1
5.0180
Konektor PEGAS AERO kryt
AERO plug PEGAS part 2
1
5.0182
Připojení plynu PEGAS AC/DC matice převlečná
Gas fitting part 1 PEGAS AC/DC
1
5.0183
Připojení plynu PEGAS AC/DC koncovka
Gas fitting part 2 PEGAS AC/DC
1
5.0184
Připojení plynu PEGAS AC/DC matice zajišťovací
Gas fitting part 3 PEGAS AC/DC
1
Sada 5.0198 obsahuje pouze dva piny. Pro zapojení různých druhů dálkového ovládání budete potřebovat více pinů. Viz schémata níže.
The set 5.0198 content two pieces of PINs. In order to connect different kinds of remote controls you will need order more PINs. See the schemas below.
Na plynovou hadici nasaďte dílec C Sešroubujte dílec A a B Nasaďte trn z dílce A do hadice Pevně utáhněte dílec B, tak, že vznikne mezera mezi osazením dílce A a dílcem B. Tím se zajistí hadice (viz obr. Níže).
Fit C onto the hose Screw A and B together Fit the nipple of A into the hose Firmly tighten B in the way that between A and B appears a gap. That way you fix the hose (see the image below)
