TMMIN
P T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a Company Profile
Visi & Misi
Visi & Misi Keberadaan Toyota harus memberikan manfaat bagi bangsa Indonesia. Dewan Direksi
Presiden Direktur
Wakil PD
Visi: - Perusahaan Terbaik & Fleksibel Mewakili komitmen TMMIN sebagai perusahaan manufaktur global untuk mengembangkan operasional manufaktur terbaik untuk menghasilkan produk berkualitas global yang dapat dengan mudah menyesuaikan kebutuhan pasar di tiap negara.
- Perusahaan yang Dikagumi
Mewakili komitmen TMMIN untuk terus berkontribusi terhadap pembangunan Indonesia. Misi: Membantu orang dan barang berpindah dari satu tempat ke tempat lain dengan nyaman melalui pembangunan berkelanjutan pada teknologi, produk, dan layanan di industri otomotif.
Direktur
CEAD
Pengantar Direksi PT Toyota Motor Manufacturing Indonesia (TMMIN) adalah sebuah perusahaan yang telah berkiprah lebih dari 45 tahun di Indonesia. TMMIN sebagai salah satu basis produksi dan ekspor di kawasan Asia Pasifik dan sesuai dengan semangat “Toyota Berbagi” akan terus berupaya untuk menyediakan produk dan teknologi yang sesuai dengan kebutuhan konsumen, berperan serta dalam perkembangan industri nasional, serta tumbuh bersama masyarakat Indonesia melalui berbagai inisiatif sosial.
SEA
Toyota Berbagi 1. Produk & Teknologi Toyota mendukung Indonesia untuk membuat mobil pintar yang menghubungkan sistem terintegrasi antara orang-kendaraan-masyarakat melalui produk lokal kami: Kijang Innova, Fortuner, Etios Valco, Yaris, Vios, Sienta. Kami juga berupaya mengembangkan teknologi ramah lingkungan serta teknologi keselamatan. 2. Pengembangan Industri Toyota terus berusaha untuk memberikan kontribusi terhadap perkembangan industri otomotif Indonesia melalui penguatan daya saing internasional untuk ekspansi ekspor dengan menjadi salah satu dari Toyota Global Manufacturing Base. Upaya kami diantaranya dengan memperluas basis produksi kami di Indonesia dengan investasi baru yang pada akhirnya akan membuka kesempatan kerja baru, mengembangkan kemampuan sumber daya manusia Indonesia melalui ‘alih teknologi’ dan mempromosikan kegiatan lokal untuk memperkuat industri otomotif di Indonesia. 3. Tanggung Jawab Sosial Perusahaan Toyota terus mendukung kemakmuran indonesia menjadi lebih baik untuk membangun bangsa bagi generasi berikutnya melalui 4 pilar kontribusi sosial perusahaan yaitu mempertahankan lingkungan, mendukung pendidikan generasi muda, meningkatkan keselamatan lalu lintas dan meminimalkan kemacetan lalu lintas serta bersama-sama dalam masyarakat yang berkembang dan mendukung orang-orang yang memerlukan bantuan melalui tindakan filantropi.
TOYOTA INDONESIA Untuk menjawab tantangan industri otomotif yang semakin ketat Toyota melakukan reorganisasi pada tahun 2003. PT Toyota-Astra Motor berganti nama menjadi PT Toyota Motor Manufacturing Indonesia, yang menangani produksi dan ekspor. Untuk penjualan domestik, didirikan perusahaan baru PT Toyota-Astra Motor.
PT TOYOTA MOTOR MANUFACTURING INDONESIA
95%
Toyota Motor Corporation
PT TOYOTA-ASTRA MOTOR
5%
50%
50%
PT Astra International Tbk.
Tentang Kami
Komitmen Kami... Terus-menerus berupaya keras melakukan aktivitas yang memberikan kontribusi dan dampak positif bagi bangsa Indonesia. Dalam perjalanannya TMMIN telah memproduksi mobil, mesin, komponen serta dies dan jig. Selain untuk memenuhi kebutuhan dalam negeri, keempat jenis produk ini juga diekspor ke berbagai negara. PRODUK KAMI Mobil
Mesin
Dies
TR 1
Etios Valco
Kijang Innova
Dies dan Jig
Komponen
Komponen Bodi dan Rangka
TR-K (Bensin & Ethanol) Sienta Vios & Limo
Jig
Yaris
Fortuner
R-NR (Bensin & Ethanol)
Komponen Mesin
KANDUNGAN LOKAL Kijang Innova
Fortuner
Sienta
85%
EKSPOR KUMULATIF CBU TOYOTA 2010-2016
Yaris
75%
80%
75%
PRODUKSI KUMULATIF TMMIN 1974-2016
(x 1.000) Unit 1.050
3.300 3.000 2.500
2.500
800 701
1.500
1.500
542 423
1.000
1.000
400 309
500 177
170
1987- 2008 2009 2010 2011 2012 2013 2014 2015 2007
2016
149 91
0
58
31
56
73
115
118
160
Komponen
139
337
Bahan Baku
2
12
Fasilitas
79
22
17
Consumable
218
Transportasi/ Logistik
4
500
TOTAL
236 180
Tier 1 Tier 2 Tier 3
2.000
2.000 600
60%
3.500
1.000 878
Etios Valco
PEMASOK LOKAL TOYOTA INDONESIA Komoditas
(x 1.000) Unit 1.200
200
Vios & Limo
75%
442
371
17
0 1974-1989 1996 2003 2009 2013 2016
830
Manufaktur
Di Sini Kami Berkarya... Dengan teknologi tinggi, kami kembangkan kendaraan sesuai kebutuhan konsumen. TMMIN mengimplementasikan Toyota Production System (TPS) dalam rangkaian produksinya. Metode ini bertujuan meningkatkan efisiensi dengan mengurangi hal-hal yang tidak perlu. Implementasi TPS dilakukan di lima pabrik TMMIN yang berlokasi di Jakarta Utara dan di Karawang. Kami memproduksi berlandaskan konsep built in quality dan just in time. Built In Quality. Kami memproduksi barang dengan tingkat presisi sempurna agar hasilnya berkualitas tinggi (zero defect). Just In Time. Untuk menjaga kepuasan konsumen, TMMIN selalu menjaga ketepatan waktu selesai produksi dengan tetap mengedepankan kualitas.
Proses Produksi Engineering & Pengembangan PENYUPLAI MESIN
KENDARAAN
Pengecoran
Pencetakan
Mesin Produksi
Pengelasan
Mesin
Pengecatan
Mesin Perakitan
Perakitan
Karawang I Plant Mulai Produksi 1998 Produk Kijang Innova, Fortuner Kapasitas Produksi per tahun 130.000 unit
Pemeriksaan Akhir
Karawang II Plant
Uji Dinamis
Mulai Produksi 1973 Produk Mesin TR-K Kapasitas Produksi per tahun Engines: 195.000 unit
Mulai Produksi 2013 Produk Etios Valco, Vios & Limo, Yaris dan Sienta Kapasitas Produksi per tahun 120.000 unit
Pengiriman
Sunter II Plant
Karawang III Plant
Mulai Produksi 1977 Produk Stamping parts/dies; casting Kapasitas Produksi per tahun Iron castings: 12.000 ton
Mulai Produksi 2016 Produk Mesin R-NR Kapasitas Produksi per tahun 216.000 unit
Sunter I Plant
KOMPONEN Pengemasan & Vanning
Ekspor
Domestik
Konsumen Akhir
Sumber Daya Manusia
Lingkungan Kami... Toyota menciptakan lingkungan bersahabat baik untuk karyawan Toyota dan masyarakat sekitar. Melalui suasana bekerja yang menyenangkan semua karyawan diharapkan dapat menciptakan hasil karya yang luar biasa. Kualitas SDM sebagai ujung tombak proses produksi menjadi fokus utama TMMIN. Untuk itu pelatihan rutin dan berkala terus diselenggarakan di TMMIN Learning Centre. Dari SDM terlatih diharapkan lahir produk berkualitas tinggi, sesuai semboyan TMMIN “We Make People Before We Make Product”.
Pusat Pelatihan TMMIN 1 (Vehicle)
Pusat Pelatihan TMMIN 2 (Vehicle)
• Informasi Umum Lokasi: Karawang Plant 1 dan 2 Luas 3.700 m2 Peresmian 10 Mei 2012 Kapasitas 360 orang/ bulan/giliran Area Praktikum 13 Dojo (termasuk 5 fasilitas simulasi dinamis) Ruang Kelas 4 kelas
• Informasi Umum Lokasi: Sunter Plant 2 Luas 3.530 m2 Peresmian April 2014 Kapasitas 194 orang/bulan/ giliran Area Praktikum 13 Dojo (termasuk 5 fasilitas simulasi dinamis) Ruang Kelas 4 kelas
Pusat Pelatihan TMMIN 3 (Unit)
• Informasi Umum Lokasi: Karawang Plant 3 Luas 1.200 m2 Peresmian 7 Maret 2016 Area Praktikum 6 Dojo yang terdiri dari Dojo engine machining, engine inspection, engine assembly, unit maintenance, low pressure casting dan die casting maintenance.
Toyota Indonesia Academy
• Informasi Umum Lokasi: Karawang Plant 3 Luas Tanah 10.000 m2 Luas Bangunan 1000 m2 Peresmian 27 Oktober 2015 Tujuan Menciptakan SDM berkompeten untuk industri otomotif Indonesia. Kurikulum 1. Pengetahuan umum 2. Kemampuan praktik 3. Budaya industri
GREAT WORKPLACE
CLEAN
BRIGHT
COMFORT
TMMIN menciptakan lingkungan kerja yang bersih, terang, dan nyaman untuk menunjang proses produksi yang dilakukan karyawannya demi menghasilkan produk berkualitas. Prinsip ini digagas oleh karyawan, untuk karyawan, dan dikembangkan dari masukan semua karyawan.
GREAT PRODUCT Sejak 2007 TMMIN berhasil meraih penghargaan di World Skill Award sebanyak 6 kali. Di 2015 TMMIN meraih medali perak dan perunggu untuk kategori Prototype Modelling dan Plastic Die Engineering.
PT TMMIN mendapatkan penghargaan Good Factory Award 2016 dari Japan Management Association (JMA).
Produksi & Ekspor
Dari Indonesia Menuju Dunia TMMIN yang berbasis di Indonesia menjadi perusahaan manufaktur otomotif berstandar internasional yang telah mendunia. Kegiatan ekspor telah dilakukan selama lebih dari 29 tahun (mulai ekspor 1987) ke lebih dari 80 negara. Aktivitas Ekspor
Eropa
Jepang Ekspor perdana Toyota Kijang Generasi 3 tahun 1987
Asia
Asean Timur Tengah
Amerika Tengah
Kepulauan Pasifik
Afrika
Amerika Selatan
CBU
CKD
Component
Engine
Die
Jig
Penghargaan Primaniyarta TMMIN meraih penghargaan sebagai perusahaan eksportir terbaik dari Kementerian Perdagangan RI sebanyak tujuh kali, yaitu tahun 2008, 2010, 2011, 2013, 2014, 2015 dan 2016.
85% Kendaraan bermerek Toyota menyumbang 85% dari total ekspor otomotif nasional Indonesia
Tanggung Jawab Sosial
Kepedulian Toyota TMMIN menyadari bahwa arti penting dari keberadaannya di Indonesia adalah untuk dapat tumbuh dan berkembang bersama masyarakat. Hal ini diwujudkan melalui empat pilar Corporate Social Responsibility (CSR), yakni pendidikan, lingkungan, keamanan berlalu lintas serta pemberdayaan masyarakat dan kegiatan sosial.
1. Toyota Eco Youth melibatkan 750 sekolah, 26 propinsi, dan lebih dari 2000 proyek diajukan. 2. Yayasan Toyota & Astra didirikan pada 1974, bertujuan berkontribusi Pendidikan: mengembangkan Masa depan bangsa berawal dari kualitas pendidikan dan pendidikan. Itu sebabnya TMMIN menggagas kecerdasan program Toyota Eco Youth, yakni ajakan kepada anak bangsa. generasi muda untuk melakukan penelitian lingkungan serta pendirian Yayasan Toyota dan Astra.
Keamanan Berlalu Lintas:
• Memperbaiki sistem infrastruktur jalanan di daerah Jakarta dan sekitarnya.
Sebagai produsen otomotif dengan penjualan terbesar di Indonesia, TMMIN sangat peduli dan aktif mensosialisasikan cara berkendara yang aman untuk seluruh masyarakat Indonesia.
• Kegiatan Penanaman & Penghijauan Toyota Forest seluas 15 ha di pabrik Toyota Karawang dan sekitar satu juta tanaman bakau di pantai Utara Jawa.
Lingkungan: Dalam menjalankan usahanya, TMMIN tetap berperan aktif untuk menjaga kelestarian lingkungannya dengan beragam cara. Beberapa diantaranya dengan menggalakkan penanaman pohon dan melakukan kegiatan cinta lingkungan.
Pemberdayaan masyarakat dan kegiatan sosial: Program pemberdayaan masyarakat di berbagai wilayah, seperti di Sunter dan Karawang, serta donasi bencana alam.
• Inisiatif kemasyarakatan dalam bentuk pelatihan dan pendidikan, kesehatan, income generating activities dan infrastruktur.
HEAD OFFICE Jl. Yos Sudarso, Sunter II Jakarta Utara 14330 Phone. 021-6515551
KARAWANG 1 & 2 Press, welding, painting, assembling, quality
Jl. Permata Raya Lot DD-1 Kawasan Industri KIIC (Tol Jakarta-Cikampek km 47) Karawang, Jawa Barat 41361 Phone: 021-8904222
KARAWANG 3 Engine Production
Jl. Trans Heksa Lot KJIE Teluk Jambe, Karawang, Jawa Barat (Tol Road Jakarta-Cikampek, Exit Karawang Barat Km 47)
SUNTER 1 Engine production packing and vanning
Jl. Laks Yos Sudarso, Sunter I jakarta Utara 14350 Phone: 021-6518989
SUNTER 2
Stamping production Casting, Dies & Jigs Collection
Jl. Gaya Motor Raya. Sunter II Jakarta Utara 14330 Phone: 021-6511210
www.toyotaindonesiamanufacturing.co.id
TMMIN
P T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a Company Profile
Vision & Mission
Vision & Mission Statement Toyota’s existence should bring benefits to whole Indonesian nations. Board of Directors
President Director
VPD
Vision: - Best & Flexible Company Represent the TMMIN commitment as a global manufacturing company to developing the best manufacturing operation to deliver world class products effortlessly fitting the market requirements in every country.
- Admired Company
Represent the TMMIN commitment to continuous contribution to Indonesian development. Mission: Help people and goods simply move from one place to another through continuous development in technology, products, and services of the automotive industry.
Director
CEAD
Directors’ Introduction PT Toyota Motor Manufacturing Indonesia (TMMIN) is a company having operated for more than 45 years in Indonesia. Being one of our Asia Pacific production and export bases and in accordance with the essence of “Toyota Shares,” TMMIN will continue its best efforts to provide relevant products and technologies with the consumers needs, participate in the development of national industry, and grow together with Indonesian people through various social initiatives.
SEA
Toyota Shares 1. Product & Technology Toyota supports Indonesia to manufacture smart car that connects an integrated system between people-vehicle-community through our local products: Innova, Fortuner, Etios Valco, Yaris, Vios, Sienta. We also work to develop environmentally friendly technology as well as safety technology. 2. Industrial Development Toyota continues to strive to contribute to the development of Indonesia’s automotive industry through strengthening the international competitiveness for export expansion by becoming one of Toyota Global Manufacturing Bases. Our efforts include expanding our production base in Indonesia given new investments that will eventually open up new employment opportunities, and building the capacity of Indonesia’s human resources through technology transfer while promoting local activities for a strengthened automotive industry. 3. Corporate Social Responsibility Toyota provides continued support for better prosperity of Indonesia towards building the nation for the next generation through 4 pillars of corporate social contributions namely sustainable environment, supports for youth education, improved traffic safety and minimized traffic congestion and together with the society develop and support those in need through philanthropic movement.
TOYOTA INDONESIA To deal with the increasingly stringent automotive industry challenges, Toyota initiated reorganization in 2003. PT Toyota-Astra Motor changes its title to PT Toyota Motor Manufacturing Indonesia, which handles the production and export. For the domestic sale, a new company titled PT Toyota-Astra Motor is established.
PT TOYOTA MOTOR MANUFACTURING INDONESIA
95%
Toyota Motor Corporation
PT TOYOTA-ASTRA MOTOR
5%
50%
50%
PT Astra International Tbk.
About Us
Our Commitment... Constantly strive to perform activities in order to contribute and provide positive impact for Indonesia. Along our business course, TMMIN has manufactured vehicles, engines, parts, as well as dies and jigs. In addition to satisfying the domestic needs, these four types of products are also exported to many other countries. OUR PRODUCTS Vehicles
Engines
Dies
Etios Valco
Kijang Innova
TR 1
TR-K (gasoline & ethanol) Sienta
Dies and Jig
Parts
Body and Chassis parts
Vios & Limo
Jig R-NR (gasoline & ethanol)
Yaris Fortuner
Local Content
Engine parts
Kijang Innova
Fortuner
Sienta
85%
2010-2016 TOYOTA CUMULATIVE CBU EXPORTS
Yaris
75%
80%
75%
2010-2016 TOYOTA PRODUCTIONS
(x 1.000) Unit (x 1.000) Unit 1.050
3.300 3.000 2.500
2.500
800 701
1.500
1.500
542 423
1.000
1.000
400 309
500
149 91
0
58
180
31
56
73
115
118
160
177
1987- 2008 2009 2010 2011 2012 2013 2014 2015 2007
170
2016
139
337
Raw Materials
2
12
Facilities
79
22
17
Consumables
218
Transport/ logistic
4
TOTAL
442
500
236
200
Components
2.000
2.000 600
Tier 1 Tier 2 Tier 3
3.500
1.000 878
60%
TOYOTA INDONESIA LOCAL SUPPLIER Commodity
1.200
Etios Valco
Vios & Limo
75%
0 1974-1989 1996 2003 2009 2013 2016
371
17 830
Manufacture
Here We Work... With high technology, we build vehicles for the customer’s satisfaction. TMMIN implements the Toyota Production System (TPS) across production lines. This method aims to improve efficiency by reducing unnecessary aspects. TPS was implemented in five TMMIN factories in North Jakarta and Karawang.
Production Process Engineering & Development SUPPLIES ENGINE
VEHICLE
Casting
Stamping
We produce based on the concept of built-in quality and just in time.
Engine Production
Welding
Built In Quality. We produce goods with perfect precision so as to generate high quality (zero defect) results. Just In Time. To retain customer satisfaction, TMMIN always keeps its lead time while maintaining quality.
Engine Machining
Painting
Engine Assembling
Assembly
Karawang I Plant Start of Production 1998 Products Kijang Innova, Fortuner Production Capacity per year 130,000 units
Sunter I Plant
Final Inspection
Karawang II Plant
Start of Production 1973 Products TR-K engine Production Capacity per year Engines: 195,000 units
Start of Production 2013 Products Etios Valco, Vios & Limo, Yaris and Sienta Production Capacity per year 120,000 units
Sunter II Plant
Karawang III Plant
Start of Production 1977 Products Stamping parts/dies casting Production Capacity per year Iron castings: 12,000 tons
Start of Production 1st Semester of 2016 Products R-NR engine Production Capacity per year 216,000 units
Dynamic Test
Shipping & Delivery COMPONENT Package & Vanning
Export
Domestic
Quality Assurance
Human Resources
Our Enviroment... Toyota creates favorably friendly environment for Toyota employees and the surrounding community. Through pleasant working atmosphere, outstanding work performance by all employees can be expected. Being the spearhead of the production process, human resources quality becomes focal point of TMMIN. Therefore, training courses on either routine or periodic basis continue to be held in TMMIN Learning Centre. From among the trained personnel, the delivery of high-quality products can be expected, in accordance with TMMIN motto: “We Make People Before We Make Product”.
TMMIN Karawang Learning Centre
TMMIN Sunter Learning Centre
TMMIN Training Center 3 (Unit)
• General Information Size 3,700 m2 Launched May 10 2012 Capacity 360 persons/ month/shift Exercise Area 13 dojos (including 5 dynamic simulation facilities)
• General Information Size 3.350 m2 Launched April 2014 Capacity 194 persons/ month/shift Exercise Area 13 dojos (including 5 dynamic simulation facilities)
Classroom
Classroom
4 units
4 units
• General Information Size 1.200 m2 Launched March 7, 2016 Exercise Area 6 Dojo’s consisting of Dojo engine machining, engine inspection, engine assembly, unit maintenance, low pressure casting and die casting maintenance.
Toyota Indonesia Academy
• General Information Location: Karawang Plant 3 Surface area 10.000 m2 Building area 1.000 m2 Launched October 27, 2015 objectives to create competent personnel to Indonesian automotive industry Curriculum • General knowledge • Ability to practise • Industry culture
GREAT WORKPLACE
CLEAN
BRIGHT
COMFORT
TMMIN creates a clean, bright, comfortable work place to support the production process carried out by employees in order to produce quality products. This principle is initiated by employees, for employees and developed from the inputs of all employees.
GREAT PRODUCT Since 2007, TMMIN has been a six-time World Skill Award winner. In 2015 TMMIN won a silver and bronze medals for the categories of Prototype Modelling and Plastic Die Engineering.
TMMIN also awarded a Good Factory Award 2016 which held by Japan Management Association (JMA).
Production & Export
From Indonesia to The World Indonesia-based TMMIN becoming an international standard automotive manufacturing company with worldwide recognition. Our export activities have run for more than 29 years (since 1987) servicing more than 80 countries. Export Activities
Europe
Japan First time export of the Toyota Kijang 3rd Generation in 1987
Asia
Asean Middle East
Central America
Pacific Archipelago
Africa
South America
CBU
CKD
Component
Engine
Die
Jig
Primaniyarta Award TMMIN is the seven-time winner of best exporter company given by the Indonesian Ministry of Trade, i.e. in 2008, 2010, 2011, 2013, 2014, 2015 and 2016.
85% Toyota branded vehicles accounted for 85% of total national automotive exports of Indonesia.
Social Responsibility
Toyota Cares TMMIN realizes that the significance of its local footprint is to be able to grow and evolve with the community. This is ensured through the four pillars of Corporate Social Responsibility (CSR), namely education, environment, traffic safety and community empowerment and social activities. • Toyota Forest activity covering
1. Toyota Eco Youth involves 750 schools, 26 provinces, and more than
15 ha of Toyota Karawang plants and
2000 projects have been submitted. 2. Toyota & Astra Foundation Established in 1974, aims to contribute to Education: the development of The future of a nation begins with quality education and education. This is the reason why TMMIN aptitude of initiated the Toyota Eco Youth program, the nation. which is an invitation to youth to research the environment and the establishment of Yayasan Toyota and Astra.
Safe Driving:
approximately one million mangrove planned in the northern coast of Java.
Environment: In conducting its business, TMMIN remains playing an active role to preserve the environment in various ways. This include promoting tree planting and green movement introduction .
As the largest automaker with Indonesia as its most prominent market, TMMIN pays significant attention while actively disseminating safe driving campaign to the entire Indonesian people. • Refurbishment of road infrastructure in Jakarta and surrounding areas.
Community empowerment and social activities: Community empowerment programs in various areas, such as Sunter and Karawang. Furthermore also donations for natural disasters.
• Initiative Social Education and training, health, income generating activity, infrastructure
HEAD OFFICE Jl. Yos Sudarso Sunter II North Jakarta 14330 Phone: 021-6515551
KARAWANG 1 & 2 Press, welding, painting, assembling, quality
Jl. Permata Raya Lot DD-1 Kawasan Industri KIIC (Jakarta–Cikampek Toll Road Km 47) Karawang, West Java 41361 Phone: 021-8904222
KARAWANG 3 Engine Production packing and vanning
Jl. Trans Heksa Lot KJIE Teluk Jambe, Karawang West Java (Jakarta-Cikampek Toll Road, West Karawang Exit Km 47)
SUNTER 1 Engine production packing and vanning
Jl. Laks Yos Sudarso Sunter 1 North Jakarta 14350 Phone: 021-6518989
SUNTER 2
Stamping production Casting, Dies & Jigs Collection
Jl. Gaya Motor Raya Sunter II North Jakarta 14330 Phone: 021-6511210
www.toyotaindonesiamanufacturing.co.id
