TMMIN
P T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a Company Profile
Visi & Misi
Visi & Misi Keberadaan Toyota harus memberikan manfaat bagi bangsa Indonesia. Dewan Direksi
Presiden Dir
VPD
Visi: - Perusahaan Terbaik & Fleksibel Mewakili komitmen TMMIN sebagai perusahaan manufaktur global untuk mengembangkan operasional manufaktur terbaik untuk menghasilkan produk berkualitas global yang dapat dengan mudah menyesuaikan kebutuhan pasar di tiap negara.
- Perusahaan yang Dikagumi
Mewakili komitmen TMMIN untuk terus berkontribusi terhadap pembangunan Indonesia. Misi: Membantu orang dan barang berpindah dari satu tempat ke tempat lain dengan nyaman melalui pembangunan berkelanjutan pada teknologi, produk, dan layanan di industri otomotif.
Direktur
Pengantar Direksi PT Toyota Motor Manufacturing Indonesia (TMMIN) adalah sebuah perusahaan yang telah berkiprah lebih dari 40 tahun di Indonesia. TMMIN sebagai salah satu basis produksi dan ekspor di kawasan Asia Pasifik dan sesuai dengan semangat “Toyota Berbagi” akan terus berupaya untuk menyediakan produk dan teknologi yang sesuai dengan kebutuhan konsumen, berperan serta dalam perkembangan industri nasional, serta tumbuh bersama masyarakat Indonesia melalui berbagai inisiatif sosial.
Toyota Berbagi 1. Produk & Teknologi Toyota mendukung Indonesia untuk membuat mobil pintar yang menghubungkan sistem terintegrasi antara antara orang - kendaraan - masyarakat melalui produk lokal kami: Innova, Fortuner, Etios Valco, Yaris, Vios. Kami juga berupaya mengembangkan teknologi ramah lingkungan serta teknologi keselamatan. 2. Pengembangan Industri Toyota terus berusaha untuk memberikan kontribusi terhadap perkembangan industri otomotif Indonesia melalui penguatan daya saing internasional untuk ekspansi ekspor dengan menjadi salah satu dari Toyota Global Manufacturing Base. Upaya kami diantaranya dengan memperluas basis produksi kami di Indonesia dengan investasi baru yang pada akhirnya akan membuka kesempatan kerja baru, mengembangkan kemampuan sumber daya manusia Indonesia melalui ‘alih teknologi’ dan mempromosikan kegiatan lokal untuk memperkuat industri otomotif di Indonesia. 3. Tanggung Jawab Sosial Perusahaan Toyota terus mendukung kemakmuran indonesia menjadi lebih baik untuk membangun bangsa bagi generasi berikutnya melalui 4 pilar kontribusi sosial perusahaan yaitu mempertahankan lingkungan, mendukung pendidikan generasi muda, meningkatkan keselamatan lalu lintas dan meminimalkan kemacetan lalu lintas dan bersama-sama dalam masyarakat yang berkembang & mendukung orang-orang yang memerlukan bantuan melalui tindakan filantropi.
TOYOTA INDONESIA Untuk menjawab tantangan industri otomotif yang semakin ketat Toyota melakukan reorganisasi pada tahun 2003. PT Toyota-Astra Motor berganti nama menjadi PT Toyota Motor Manufacturing Indonesia, yang menangani produksi dan ekspor. Untuk penjualan, didirikan perusahaan baru PT Toyota-Astra Motor.
PT TOYOTA MOTOR MANUFACTURING INDONESIA
95%
Toyota Motor Corporation
PT TOYOTA-ASTRA MOTOR
5%
49%
51%
PT Astra International Tbk.
Tentang Kami
Komitmen Kami... Terus-menerus berupaya keras melakukan aktivitas-aktivitas yang memberikan kontribusi dan dampak positif bagi bangsa Indonesia. Dalam perjalanannya TMMIN telah memproduksi mobil, mesin, komponen serta dies dan jig. Selain untuk memenuhi kebutuhan dalam negeri, keempat jenis produk ini juga diekspor ke berbagai negara. PRODUK KAMI Mobil
Mesin
Dies and Jig
Komponen
Etios Valco
Dies
TR 1 Kijang Innova
1 TR (Bensin)
Komponen Bodi
Vios & Limo
Fortuner
Jig
Yaris 2 TR (Bensin & Ethanol)
Komponen Mesin
KANDUNGAN LOKAL Kijang Innova
Fortuner
Yaris
Vios & Limo
EKSPOR MEREK TOYOTA 2010-2014 159.570 (Unit)
Etios Valco
PEMASOK LOKAL TOYOTA INDONESIA
PRODUKSI TOYOTA 2010-2014 Unit
Komoditas
Domestik & Ekspor
118.440
530.233 114.905
486.357
72.739 55.796
434.905
Komponen
107
337
Bahan Baku
2
12
Fasilitas
79
22
328.070
Consumable
218
280.582
Transportasi/ Logistik
4
TOTAL 2010
2011
2012
2013
2014
Tier 1 Tier 2 Tier 3
410
371
17
17
2010 2011 2012 2013 2014 Tahun
798
Manufaktur
Di Sini Kami Berkarya... Dengan teknologi tinggi, kami kembangkan kendaraan sesuai kebutuhan konsumen. TMMIN mengimplementasikan Toyota Production System (TPS) dalam rangkaian produksinya. Metode ini bertujuan meningkatkan efisiensi dengan mengurangi hal-hal yang tidak perlu. Untuk mendukung hal tersebut dibangun tiga pabrik TMMIN yang berlokasi di Jakarta Utara dan satu di Karawang. Kami memproduksi berlandaskan konsep built in quality dan just in time. Built In Quality. Kami memproduksi barang dengan tingkat presisi sempurna agar hasilnya berkualitas tinggi (zero deffect). Just In Time. Untuk menjaga kepuasan konsumen TMMIN selalu menjaga ketepatan waktu selesai produksi dengan tetap mengedepankan kualitas.
Proses Produksi Engineering & Pengembangan PENYUPLAI MESIN
KENDARAAN
Pengecoran
Pencetakan
Mesin Produksi
Pengelasan
Mesin
Pengecatan
Mesin Perakitan
Perakitan
Karawang I Plant
Sunter I Plant Mulai Produksi 1973 Produk Mesin untuk IMV Kapasitas Produksi per tahun Engines: 195.000 unit; Iron castings: 12.000 ton
Sunter II Plant Mulai Produksi 1977 Produk Stamping parts/dies; casting Kapasitas Produksi per tahun Engines: 195.000 unit; Iron castings: 12.000 ton
Mulai Produksi 1998 Produk Kijang Innova, Fortuner Kapasitas Produksi per tahun 130.000 unit
Pemerikasan Akhir
Karawang II Plant
Uji Dinamis
Mulai Produksi 2013 Produk Etios Valco, Vios & Limo, Yaris Kapasitas Produksi per tahun 120.000 unit
Pengiriman KOMPONEN Pengemasan & Vanning
Karawang III Plant Mulai Produksi Semester 1 2016 Produk Mesin aluminium passenger car Kapasitas Produksi per tahun 216.000 unit
Ekspor
Domestik
Konsumen Akhir
Sumber Daya Manusia
Lingkungan Kami... Toyota menciptakan lingkungan bersahabat baik untuk karyawan Toyota dan masyarakat sekitar. Melalui suasana bekerja yang menyenangkan semua karyawan diharapkan dapat menciptakan hasil karya yang luar biasa. Kualitas SDM sebagai ujung tombak proses produksi menjadi fokus utama TMMIN. Untuk itu pelatihan rutin dan berkala terus diselenggarakan di TMMIN Learning Centre. Dari SDM terlatih diharapkan lahir produk berkualitas tinggi, sesuai semboyan TMMIN “We Make People Before We Make Product”.
Pusat Pelatihan TMMIN Karawang
Pusat Pelatihan TMMIN Sunter
A. Fasilitas Pelatihan 1. Pengepresan 2. Pengelasan 3. Pengecatan 4. Perakitan 5. Pengecekan 6. Logistik 7. Pemeliharaan/perawatan 8. Keselamatan 9. Akselerasi kemampuan dan keterampilan pemimpin 10. Pemeliharaan robot
A. Fasilitas Pelatihan 1. Keselamatan 2. Logistik 3. 6 Hazardous 4. Pengepresan 5. Pemeliharaan/perawatan 6. Pemeliharaan dies 7. Pengecoran 8. World Skill & National Certification 9. Simulasi TPS 10. Akselerasi kemampuan dan keterampilan pemimpin
B. Informasi Umum Luas 3.700 m2 Peresmian 10 Mei 2012 Kapasitas 360 orang/bulan/giliran Area Praktikum 13 Dojo (termasuk 5 fasilitas simulasi dinamis) Ruang Kelas 4 kelas
B. Informasi Umum Luas 3.530 m2 Peresmian April 2014 Kapasitas 194 orang/bulan/giliran Area Praktikum 13 Dojo (termasuk 5 fasilitas simulasi dinamis) Ruang Kelas 4 kelas
GREAT WORKPLACE
CLEAN
BRIGHT
COMFORT
TMMIN menciptakan lingkungan kerja yang bersih, terang dan nyaman untuk menunjang proses produksi yang dilakukan karyawannya demi menghasilkan produk berkualitas. Prinsip ini digagas oleh karyawan, untuk karyawan dan dikembangkan dari masukan semua karyawan.
GREAT PRODUCT Selama 4 kali TMMIN berhasil meraih penghargaan di World Skill Award pada tahun 2007, 2009, 2011 dan 2013 untuk kategori Prototype Modelling dan Plastic Die Engineering.
TMMIN menerima ASEAN Energy Awards 2014 sebagai pemenang pertama untuk kategori Manajemen Energi di Industri Besar dari ASEAN Centre for Energy (ACE).
Produksi & Ekspor
Dari Indonesia Menuju Dunia TMMIN yang berbasis di Indonesia sukses menjadi perusahaan manufaktur otomotif berstandar internasional yang telah mendunia. Kegiatan ekspor telah dilakukan selama lebih dari 43 tahun ke lebih dari 72 negara. Aktivitas Ekspor
Eropa
Jepang Asia
Asean Timur Tengah
Amerika Tengah
Kepulauan Pasifik
Afrika
Amerika Selatan
CBU
CKD
Component
Engine
Die
Jig
Penghargaan Primaniyarta TMMIN meraih penghargaan sebagai perusahaan eksportir terbaik dari Kementerian Perdagangan RI sebanyak lima kali, yaitu tahun 2008, 2010, 2011, 2013 dan 2014.
80% Kendaraan bermerek Toyota menyumbang 80%dari total ekspor otomotif nasional Indonesia
Tanggung Jawab Sosial
Kepedulian Toyota TMMIN menyadari bahwa arti penting dari keberadaannya di Indonesia adalah untuk dapat tumbuh dan berkembang bersama masyarakat. Hal ini diwujudkan melalui empat pilar Corporate Social Responsibility (CSR), yakni pendidikan, lingkungan, keamanan berlalu lintas serta pemberdayaan masyarakat dan kegiatan sosial.
1. Toyota Eco Youth melibatkan 355 sekolah, 600 siswa/i, 16 propinsi lebih dari 200 project. 2. Yayasan Toyota & Astra didirikan pada 1974, bertujuan berkontribusi Pendidikan: mengembangkan Masa depan bangsa berawal dari kualitas pendidikan dan pendidikan. Itu sebabnya TMMIN menggagas kecerdasan program Toyota Eco Youth, yakni ajakan kepada anak bangsa. generasi muda untuk melakukan penelitian lingkungan serta pendirian Yayasan Toyota dan Astra.
Keamanan Berlalu Lintas:
• Memperbaiki infrastruktur jalanan di daerah Jakarta dsk.
Sebagai produsen otomotif dengan penjualan terbesar di Indonesia, TMMIN sangat peduli dan aktif mensosialisasikan cara berkendara yang aman untuk seluruh masyarakat Indonesia.
• Kegiatan Penanaman & Penghijauan Toyota Forest seluas 15 ha di pabrik Toyota Karawang dan sejumlah taman Toyota
Lingkungan: Dalam menjalankan usahanya, TMMIN tetap berperan aktif untuk menjaga kelestarian lingkungannya dengan beragam cara. Beberapa diantaranya dengan menggalakkan penanaman pohon dan melakukan kegiatan cinta lingkungan.
Pemberdayaan masyarakat dan kegiatan sosial: Program pemberdayaan masyarakat di berbagai wilayah, seperti di Sunter dan Karawang.
• Inisiatif Kemasyarakatan Pelatihan dan pendidikan, kesehatan, income generating activity, infrastruktur
HEAD OFFICE Jl. Yos Sudarso Sunter II Jakarta Utara 14330 Phone. 021-6515551
KARAWANG 1 & 2 Press, welding, painting, assembling, quality
Jln. Permata Raya Lot DD-1 Kawasan Industri KIIC (Tol Jakarta-Cikampek km 47) Karawang, Jawa Barat 41361 Phone: 021-8904222
SUNTER 1 Engine production packing and vanning
Jl. Laks Yos Sudarso Sunter I jakarta Utara 14350 Phone: 021-6518989
SUNTER 2
Stamping production Casting, Dies & Jigs Collection
Jl. Gaya Motor Raya. Sunter II Jakarta Utara 14330 Phone: 021-6511210
www.toyotaindonesiamanufacturing.co.id
TMMIN
P T To y o t a M o t o r M a n u f a c t u r i n g I n d o n e s i a Company Profile
Vision & Mission
Vision & Mission Statement Toyota’s existence should bring benefits to whole Indonesian nations. Board of Directors
President Dir
VPD
Vision: - Best & Flexible Company Represent the TMMIN commitment as a global manufacturing company to developing the best manufacturing operation to deliver world class products effortlessly fitting the market requirements in every country.
- Admired Company
Represent the TMMIN commitment to continuous contribution to Indonesian development. Mission: Help people and goods simply move from one place to another through continuous development in technology, products, and services of the automotive industry.
Director
Directors’ Introduction PT Toyota Motor Manufacturing Indonesia (TMMIN) is a company having operated for more than 40 years in Indonesia. Being one of our Asia Pacific production and export bases and in accordance with the essence of “Toyota Shares,” TMMIN will continue its best efforts to provide relevant products and technologies with the consumers’ needs, participate in the development of national industry, and grow together with Indonesian people through various social initiatives.
Toyota Shares 1. Product & Technology Toyota supports Indonesia to manufacture smart car that connects an integrated system between people vehicle - community through our local products: Innova, Fortuner, Etios Valco, Yaris, Vios. We also work to develop environmentally friendly technology as well as safety technology. 2. Industrial Development Toyota continues to strive to contribute to the development of Indonesia’s automotive industry through strengthening the international competitiveness for export expansion by becoming one of Toyota Global Manufacturing Bases. Our efforts include expanding our production base in Indonesia given new investments that will eventually open up new employment opportunities, and building the capacity of Indonesia’s human resources through technology transfer while promoting local activities for a strengthened automotive industry. 3. Corporate Social Responsibility Toyota provides continued support for better prosperity of Indonesia towards building the nation for the next generation through 4 pillars of corporate social contributions namely sustainable environment, supports for youth education, improved traffic safety and minimized traffic congestion and together with the society develop and support those in need through philanthropic movement.
TOYOTA INDONESIA To deal with the increasingly stringent automotive industry challenges, Toyota initiated reorganization in 2003. PT Toyota-Astra Motor changes its title to PT Toyota Motor Manufacturing Indonesia, which handles the production and export. For the sale, a new company titled PT Toyota-Astra Motor is established.
PT TOYOTA MOTOR MANUFACTURING INDONESIA
95%
Toyota Motor Corporation
PT TOYOTA-ASTRA MOTOR
5%
49%
51%
PT Astra International Tbk.
About Us
Our Commitment... Constantly strive to perform activities in order to contribute and provide positive impact for Indonesia. Along our business course, TMMIN has manufactured vehicles, engines, parts, as well as dies and jigs. In addition to satisfying the domestic needs, these four types of products are also exported to many other countries. OUR PRODUCTS Vehicles
Engines
Dies and Jig
Parts
Etios Valco
Dies
TR 1 Kijang Innova
1 TR (Gasoline)
Body Parts
Vios & Limo
Fortuner
Jig
Yaris 2 TR (Gasoline & Ethanol)
Engine Parts
Local Contents Kijang Innova
Fortuner
Yaris
Vios & Limo
2010-2014 TOYOTA BRAND EXPORTS 159.570 (Unit)
Etios Valco
2010-2014 TOYOTA PRODUCTIONS Unit
118.440 114.905
486.357
55.796
2010
434.905
2011
2012
2013
2014
337
Raw Materials
2
12
Facility
79
22
328.070
Consumable
280.582
Transportation / Logistic 2010 2011 2012 2013 2014 Year
Tier 1 Tier 2 Tier 3 107
Commodity
530.233
72.739
TOYOTA INDONESIA LOCAL SUPPLIER Commodity
Domestic & Export
TOTAL
17
218 4 410
371
17 798
Manufacture
Here We Work... With high technology, we build vehicles for the customer’s satisfaction. TMMIN implements the Toyota Production System (TPS) across production lines. This method aims to improve efficiency by reducing unnecessary aspects. In support of this, three TMMIN factories in North Jakarta and another one in Karawang have been built.
Production Process Engineering & Development PENYUPLAI ENGINE
VEHICLE
Casting
Stamping
We produce based on the concept of built-in quality and just in time.
Engine Production
Welding
Built In Quality. We produce goods with perfect precision so as to generate high quality (zero deffect) results. Just In Time. To retain customer satisfaction, TMMIN always keeps its lead time while maintaining quality.
Engine Machining
Painting
Engine Assembling
Assembly
Karawang I Plant
Sunter I Plant Start of Production 1973 Products Engine for IMV Production Capacity per year Engines: 195,000 units; Iron castings: 12,000 tons
Sunter II Plant Start of Production 1977 Products Stamping parts/dies; casting Production Capacity per year Engines: 195,000 units; Iron castings: 12,000 tons
Start of Production 1998 Products Kijang Innova, Fortuner Production Capacity per year 130,000 units
Final Inspection
Dynamic Test
Karawang II Plant Start of Production 2013 Products Etios Valco, Vios & Limo, Yaris Production Capacity per year 120,000 units
Shipping & Delivery COMPONENT Package & Vanning
Karawang III Plant Start of Production 1st Semester of 2016 Products Passenger cars aluminum engines Production Capacity per year 216,000 units
Export
Domestic
Quality Assurance
Human Resources
Our Enviroment... Toyota creates favorably friendly environment for Toyota employees and the surrounding community. Through pleasant working atmosphere, outstanding work performance by all employees can be expected. Being the spearhead of the production process, human resources quality becomes focal point of TMMIN. Therefore, training courses on either routine or periodic basis continue to be held in TMMIN Learning Centre. From among the trained personnel, the delivery of high-quality products can be expected, in accordance with TMMIN motto: “We Make People Before We Make Product”.
TMMIN Karawang Learning Centre
TMMIN Sunter Learning Centre
A. Learning Facility 1. Pressing 2. Welding 3. Painting 4. Assembly 5. Checking 6. Logistics 7. Maintenance 8. Safety 9. Accelerated capability and skills for leaders 10. Robot Maintenance
A. Learning Facility 1. Safety 2. Logistics 3. 6 Hazardous 4. Pressing 5. Maintenance 6. Dies Maintenance 7. Casting 8. World Skill & National Certification 9. TPS Simulation 10. Accelerated capability and skills for leaders
B. General Information Size 3,700 m2 Launched 10 May 2012 Capacity 360 persons/month/shift Exercise Area 13 Dojo (including 5 facilities for dynamic simulation) Classroom 4 units
B. General Information Size 3.350 m2 Launched April 2014 Capacity 194 persons/month/shift Exercise Area 13 Dojo (including 5 facilities for dynamic simulation) Classroom 4 units
GREAT WORKPLACE
CLEAN
BRIGHT
COMFORT
TMMIN creates a clean, bright, comfortable work place to support the production process carried out by employees in order to produce quality products. This principle is initiated by employees, for employees and developed from the inputs of all employees.
GREAT PRODUCT TMMIN has been awarded four times at the World Skill Award, i.e. in 2007, 2009, 2011 and 2013 for Prototype Modelling and Plastic Die Engineering categories.
TMMIN also won ASEAN Energy Awards 2014 as the first winner in Energy Management in Large Industries category from the ASEAN Centre for Energy (ACE).
Production & Export
From Indonesia to The World Indonesia-based TMMIN has gained success becoming an international standard automotive manufacturing company with worldwide recognition. Our export activities have run for more than 43 years servicing more than 72 countries. Export Activities
Europe
Japan Asia
Asean Middle East
Central America
Pacific Archipelago
Africa
South America
CBU
CKD
Component
Engine
Die
Jig
Primaniyarta Award TMMIN is the five-time winner of best exporter company given by the Indonesian Ministry of Trade, i.e. in 2008, 2010, 2011, 2013 and 2014.
80% Toyota branded vehicles accounted for 80% of total national automotive exports of Indonesia.
Social Responsibility
Toyota Cares TMMIN realizes that the significance of its local footprint is to be able to grow and evolve with the community. This is ensured through the four pillars of Corporate Social Responsibility (CSR), namely education, environment, traffic safety and community empowerment and social activities.
• Toyota Forest activity covering
1. Toyota Eco Youth Involves 355 schools, 600 students, 16 provinces, more than 200 projects. 2. Toyota & Astra Foundation Established in 1974, aims to contribute to the development of education and aptitude of the nation.
15 ha of Toyota Karawang plants and a number of Toyota parks.
Education: The future of a nation begins with quality education. This is the reason why TMMIN initiated the Toyota Eco Youth program, which is an invitation to youth to research the environment and the establishment of Yayasan Toyota and Astra.
Safe Driving:
Environment: In conducting its business, TMMIN remains playing an active role to preserve the environment in various ways. This include promoting tree planting and green movement introduction .
As the largest automaker with Indonesia as its most prominent market, TMMIN pays significant attention while actively disseminating safe driving campaign to the entire Indonesian people. • Refurbishment of road infrastructure in Jakarta and surrounding areas.
Community empowerment and social activities: Community empowerment programs in various areas, such as Sunter and Karawang.
• Initiative Social Education and training, health, income generating activity, infrastructure
HEAD OFFICE Jl. Yos Sudarso Sunter II Jakarta Utara 14330 Phone. 021-6515551
KARAWANG 1 & 2 Press, welding, painting, assembling, quality
Jln. Permata Raya Lot DD-1 Kawasan Industri KIIC (Tol Jakarta-Cikampek km 47) Karawang, Jawa Barat 41361 Phone: 021-8904222
SUNTER 1 Engine production packing and vanning
Jl. Laks Yos Sudarso Sunter I jakarta Utara 14350 Phone: 021-6518989
SUNTER 2
Stamping production Casting, Dies & Jigs Collection
Jl. Gaya Motor Raya. Sunter II Jakarta Utara 14330 Phone: 021-6511210
www.toyotaindonesiamanufacturing.co.id